King Edward PB2FV Operating Instructions Manual

Brand: King Edward

Model: PB2FV

Type: Operating Instructions Manual

OPERATING INSTRUCTIONS

SMALL AND LARGE POTATO BAKERS

MODELS PB1FV & PB2FV

BEDIENUNGSANLEITUNG

MODE D’EMPLOI

GEBRUIKSAANWIJZING

PLEASE READ CAREFULLY

(Rev 10; 01/09/2010)

INSTALLATION & COMMISSIONING

We recommend that wherever possible, the baker is sited near adequate extraction / ventilation to

assist with the disposal of steam. The exterior of this appliance will get hot during operation, so

suitable precautions must be taken.

Make sure that the mains flex cannot come into contact with hot surfaces and is adjusted to the

required length by a suitably qualified person. If the supply cord is damaged, it must be replaced by

the Manufacturer, its Service Agent or Similarly Qualified Persons in order to avoid a hazard.

Do not position the baker near to the edge of a counter enabling staff or customers to brush against

it in passing.

The adjustable feet can be raised up or down to enable the baker to be sited firmly on most surfaces:

loosen the lock nut anti-clockwise with spanner; adjust brass foot to desired level & re-tighten nut.

Position the baker so that the electrical socket can be reached

easily in the event the baker needs to be disconnected from the

electric supply. Do not push excess flex under the baker.

The baker can be lifted at either side of the canopy where the brass screws are positioned.

INTRODUCTION

Each King Edward Product is individually handmade by craftsmen using traditional methods and

materials. Please follow our recommendations carefully, you will then enjoy many years of

excellent service and lasting good looks from this product.

OPERATING RECOMMENDATIONS

The interior of this appliance will get very hot during operation. ALWAYS use an oven glove

(preferably one which covers the wrist and lower arm as well) when operating the baker or

removing potatoes from it. Take particular care when opening the main oven door; the built-up

steam and heat inside will escape as soon as the door is opened and could cause injury if you are

standing too close.

Handle baked potatoes carefully, occasionally they may burst in the oven or whilst being handled.

All King Edward ovens MUST be operated by suitably trained staff. Under NO circumstances

should children come into contact with or operate this appliance. Always use best practise and

take all reasonable precaution to avoid accidents when using this oven.

INSTRUCTIONS FOR USE

Take out wire trays and position potatoes ready for loading.

Plug baker in at socket and switch on fan oven switch and then turn thermostat knob to desired

setting. The switches are shown in the panel below:

The neon light will go off in approximately 10 minutes, this will indicate that the oven has reached

temperature. Using oven gloves, load the prepared trays into the oven.

You may set the audible timer for the desired cooking period, this will ring and the neon light will

go off when the time is up. When cooked sufficiently, the potatoes will feel soft when gently

squeezed, they can then be transferred to the top display cabinet where they will be kept hot. To

maintain adequate storage temperature in the top display area, the main oven must be left on

at normal operating temperature (190 - 200°C).

Screw

Brass Foot

Control Panel for Small Potato Baker

PB1(FV)

PB1(FV) Control Panel for Large Potato Baker

Control Panel for Large Potato Baker

PB2(FV)

Fan Oven Timer Display Fan Oven Timer

Oven Temp Oven Oven Temp

19 20

21a

OVEN COMPONENT LIST FOR POTATO BAKERS PB1(F) & PB2(F)

Index No Part Description PB1(F) PB2(F)

1 Door Frame (cast) 700101v 700201v

2 Main oven door (cast) 700102v 700202v

3 Top oven door (cast) 700103v 700203v

4 Door handle (cast) 700104 700204

5 Door catch 500115v 500115v

6 Top door retaining arm 600012 600022

7 Top door retaining spring 500126 500126

8 Funnel (brass) 700108v 700208v

9 Canopy (brass trimmed) 700109v 700209v

10 Roundhead screw (brass) 500110 500110

11 Side block 500111 500111

12 Socket screw M6 500112 500112

13 Roundhead screw 500113 500113

14 S/s screw hexhead 500114 500114

15 Door catch stud 500115v 500115v

16 Brass foot rubber insert 500116 500116

17 Right painted panel 700117r 700217r

18 Wire tray (255x315mm; 300x358mm) 700118v 700218v

19 Gallery (brass) 700119 700219

19a Fireglow Bulb 190207a 190207a

20 Painted Flemish glass 700120 700220

21 Door knob 500221 500221

21a M6 screw c/s s/s 500121a 500121a

22 Door pins 700122 700122

23 Top door glass 700123v 700220

24 Door pins 700122 700122

25 M6 element cover nut 700125 700125

26 Fan element cover 700126 700226

Wiring Diagram

Wiring Diagram -

-Potato Baker

Potato Baker

Wiring code:

NEUTRAL

LIVE

20a

18a

Top Oven Element

Main Oven Fan Element

Fan Motor

Bottom Bulb

Holder

Top Bulb

Mains Flex

Fan

Oven

Switch

Display

Oven

Switch

2T’Stat

Timer

Front Panel

Thermal

Cut Out

ELECTRICAL COMPONENT LIST

Index No Part Description PB1(F) PB2(F)

1 Mains flex GB (Euro 301) 190201 190201

2 Wire Red or Brown 700302v 700402v

3 Wire Red or Brown 700303v 700403v

5 Wire Red or Brown 700305v 700405v

6 Wire Red or Brown 700307v 700407v

8 Wire Red or Brown 700308v 700408v

11 Wire Black or Blue 700311v 700411v

15 Wire Green/Yellow 700315v 700415v

17 Mains Connector 190306v 190306v

18 Top bulb (high temp) 400125 400125

18a Wire Red or Brown 700418 700418

19 F/glow bulb GB (Euro 307) 190207 190207

20 Fan motor 700000 700000

20a Wire Green/Yellow 700316v 700406v

21 Top oven element n/a 700022

22 Main oven fan element 700001 7000022

23 Thermal cut-out 190222 190222

24 Thermostat 190303v 190303v

25 Neon indicator (with tails) 190305a 190305a

26 Switch (Red) n/a 26 190001a

30 Bracket GB (Euro 190408) 190308 190308

31 Bulbholder GB (Euro 190418) 190318 190318

32 Square top bulbholder 500121 500121

33 Control knob 190304 190304

37 Timer (90 minutes) T90 T90

Earth

Stud

Mains

Connector17

Guide for baking times

Do not use the baker with the thermostat on full, as this will invariably burn the outside of the

potatoes before the inside is cooked.

When the oven is fully loaded, particularly with larger potatoes, air-flow inside may become

restricted, in this case it may be desirable to reduce the cooking temperature whilst increasing the

cooking time.

Large Baker PB2(F) 50x6/8oz potatoes at 190°C - 200°C for 60 minutes approx.

40x10oz potatoes at 190°C - 200°C for 80 minutes approx.

Small Baker PB1(F) 24x8oz potatoes at 190°C - 200°C for 60 minutes approx.

18x10oz potatoes at 190°C - 200°C for 80 minutes approx.

Large Potato Baker - model PB2(FV) only: this model has an independent heater for the top display

area which may be operated at any time by the ‘display oven’ switch on the control panel.

However, we recommend that for this oven you will also need to have the main oven left on at

normal operating temperature (190°C - 200°C)

) to achieve best results from the top display area.

ABOUT POTATOES

We recommend the use of washed and graded baking potatoes as non-baking varieties take longer

to cookand don’t produce such good results, King Edward, Maris Piper or Desiree are three good

baking varieties although your supplier may be able to recommend others to you. Some ways you

can prepare your potatoes include:

Rubbing the skins in olive oil and salt. ~ (makes the skins crisper)

Pricking the skins ~ (may reduce the risk of the potatoes bursting)

Wrapping them in foil ~ (produces a much “wetter” potato with a soft, thin skin, also increases the

cooking time, ~ not really a proper “jacket” potato).

The skin of the potato will become thicker and crunchier if it is cooked for longer at a lower

temperature. However once the baked potatoes are removed from the oven, the skins will become

softer as they reduce in temperature. Once removed from the very hot temperature of the baking

oven and placed into the lower temperature of the holding oven, the potatoes will inevitably reduce

in core temperature. The display oven is intentionally at a lower temperature to prevent the potato

from over-cooking; this also helps to prolong the display life of the potato.

Despite being prepared and cooked in the same way, the same batch of potatoes can produce

different results! Please use the method of baking that suits you best and gives you the results you

want ~ HAPPY BAKING!

CLEANING AND MAINTENANCE

IMPORTANT - Always allow the oven to cool and unplug it at the socket before cleaning. Never

use abrasive or corrosive materials on any of the oven surfaces. Do not submerge the baker in water

or use any water jets to clean it. The solid brass embellishments may be cleaned using a proprietary

brass cleaner, however this will remove the lacquer finish applied at the manufacturing stage.

Stubborn spills or marks may be removed easier when the oven is still slightly warm.

To maintain the high gloss finish and visual appeal of the baker, the exterior panels should be

cleaned with warm soapy water and a soft cloth followed by polishing with glass/window cleaner or

a proprietary polish suitable for metalwork.

The oven interior can be cleaned using a domestic oven interior cleaner, please follow the

instructions carefully. The oven trays may be removed and cleaned in warm soapy water.

Please contact your supplier for frame touch-up paint and replacement bulbs.

No Part Description PB1(F) PB2(F)

28 Steam vent 700128 700228

29 Main door seal 700129v 700229v

30 Self tapping screw 500111v 500111v

31 Brass screw 500131 500131

32 Front frame (cast) 700132 700232

33 Brass convex 700133 700233

34 Name plate (brass oval) 700134 700234

35 Front D glass 700135 700235

36 Front panel (painted) 700136v 700136v

37 Galv. Access panel 700137 700237

38 Galv. Bulb cover panel 700138 700238

39 Painted side panel (left) 700139v 700239v

40 90 minute timer T90 T90

41 Solid baking tray (optional) 700141 700241

338

WIRING INSTRUCTIONS

• Prepare all 3 wires using trimming template

• Loosen cord grip

• Wire in the sequence: Neutral – Live – Earth

• Ensure terminal screws are tight

• Always use 13 amp (Brown) fuse

• Tighten cord grip onto cord before replacing cover

CHANGING BULBS

Red bulb in base

Red bulb in base - 60 watt amber (fireglow) obtainable from most DIY / Hardware stores

• Unplug machine; carefully tip oven onto front or back (not side) using a cushion or soft towel

folded underneath for protection

• Unscrew the bulb cover panel (index no. 38). Replace bulb and reverse above process

High temperature Display/Storage area bulb

High temperature Display/Storage area bulb - obtainable from supplier of oven

• Approach from heated display area inside; lever off glass cover and replace with new bulb

• NB: Bulbs are not covered by guarantee

25mm

8mm

EARTH – GREEN/YELLOW NEUTRAL – BLUE LIVE – BROWN

If in doubt contact a qualified electrician. THIS APPLIANCE MUST BE EARTHED

40mm

8mm 8mm

12mm

SERVICE SHEET FOR PB1(F)V & PB2(F)V

DISCONNECT FROM ELECTRICITY SUPPLY BEFORE COMMENCING SERVICE

1. Replacing top oven bulb: Access is gained through top oven door, lever off glass cover, unscrew

bulb - replace cover ensuring cut-out in cover is over bulb housing side.

2. Replacing lower bulb (below main oven): Carefully tip oven onto front or back (not side) using a

towel or similar for protection. Unscrew central bulb. Reverse process.

3. Replacing door seal (main oven): Lift door off hinges, lie flat with seal facing upwards, unscrew

all screws next to seal, remove seal and replace. Reverse process. *Ensure seal is tucked inside lip

on cast door and is even all round before fully tightening screws - do not over-tighten.

4. Replacing top oven bulb assembly: Remove outer canopy, 2 screws each side, remove inner

canopy by removing 2 side blocks, (allen key needed). Pull off wire connectors. Assembly can be

removed through oven after pushing in clamps around sides. Reverse process.

5. Replacing top oven element - PB2(F)V only: (5.1) Remove panel (opposite side to doors) by

unscrewing 2 outer screws and removing top brass convex strip, slacken slightly lower convex strip,

tilt top of panel forward and pull upwards. (When replacing ensure top convex strip goes back the

same way with arrow on back pointing upwards). (5.2) Remove wire connectors, unscrew 4 screws

from panel element is bolted to, pull out complete assembly, unbolt from element, pull back side

clips from each side of element, replace element. Reverse process. *Test oven by switching off

main oven (green) switch on top oven (red) and wait until heat is felt in top oven.

6. Replacing thermal cut-out: (6.1) As 5.1. (6.2) Remove wire connectors, unscrew 2 screws and

remove fibre washers behind plate. Reverse process. *Important - fibre washer must be replaced

between cut-out plate and oven or oven will cut-out prematurely and disable cooking process. Test

oven at full temperature and allow to cycle several times. If whole oven (including lights) go off,

cut-off plate needs bending away from oven - retest when cooled.

7. Replacing main oven fan: (7.1) Remove element cover inside oven by screwing 2 nuts on cover

and pulling outwards. (7.2) Unscrew central nut clockwise, remove fan blade. (7.3) As 5.1.

(7.4) Pull off wire connectors from fan motor, unscrew 3 nuts securing fan assembly also 3 brass

washers and 3 silicone washers, remove fan assembly, check condition of silicone washers under

fan assembly and if deteriorated - replace. Reverse Process. *When replacing fan assembly ensure

there are silicone washers either side of back plate. *Use nut loc or similar on nuts to prevent them

from coming loose!. Test oven by turning green switch on, turn thermostat to mid setting (150-

200°C) towards neon. Allow oven to cycle several times, making sure fan blade does not catch on

element cover.

8. Replacing main oven element: (8.1) As 5.1. Remove wire connectors from element (below fan).

(8.2) As 7.1. (8.3) Unscrew central screw and off-centre screw, pull out element and replace.

Reverse process. *Test oven

9. Replacing thermostat: (9.1) As 7.1. (9.2) Carefully open slightly, 2 clips holding thermostat

sensor. Move in line with hole capillary passes through. (9.3) As 5.1. (9.4) Pull capillary and

sensor though and move out of way. Pass new thermostat sensor through hole and put into position

in clips. Carefully close clips back to hold sensor. Push new thermostat body, old excess capillary

and sensor through slot where wire etc passes down into cavity. *Leave new capillary slightly slack

as not to pull on sensor inside oven. Tidy and secure new capillary onto earth wire and ensure it is

routed well away from any element and fan motor connections using cable ties. Reverse process

5.1. (9.5) Carefully tip oven onto front or back (not side) using a towel or similar for protection.

(9.6) Remove complete access panel from underneath after unscrewing all screws from outside edge

of panel. (9.7) Pull off thermostat knob, unscrew large nut and washer from outside of panel, pull

old thermostat out completely. Position new thermostat through locating holes with flat on shaft

facing noen. Replace access panel, position back on feet. *Test thermostat by turning knob with

mid setting towards neon. Wait until neon goes out and cycles several times before turning off.

FAULT FINDING GUIDE

Nothing Works: Is the oven switched on at the socket? Is the main oven switch on? Is trip on main

fuse board on? Has fuse blown in plug ? *If trip/fuse continues to trip/blow after resetting/replacing

consult service engineer *Both top oven and lower bulbs may have blown - giving the impression of

oven not working! If all above are OK but oven still does not heat up - see next section

Oven Not Heating Up: Turn oven thermostat knob to mid setting (150 - 200ºC) in line with neon, does

neon light up? Yes - look inside oven to see if fan blade is turning (F models only) No and fan not

turning - consult service engineer

Oven Burning Product: Is thermostat turned above 220 ºC (temperature in line with neon)? Yes -try

a lower setting (180 - 200 ºC) *Larger potatoes may need cooking at lower temperature for longer to

prevent over cooking outside before inside is cooked No - does neon light go off when temperature

knob is turned to low setting (below 100 ºC) or off ? No - consult service engineer

PB2(F)V ONLY : An additional visual check can be made. The whole oven, (lights, elements and

fan) cycles off and then on again some time later indicating a replacement thermostat is required. Yes -

consult service engineer

GUARANTEE

All King Edward equipment is covered by a 1 year guarantee from the time of purchase; this does not

effect your statutory rights. Depending on the contract you have entered into with your supplier, the

guarantee may cover Parts Only or be full Parts & Labour. Please check with your supplier for

confirmation.

Irrespective of the level of cover certain items are not covered by the manufacturers guarantee: bulbs,

fuses, main oven door seal, glass and damage to the mains lead.

The manufacturers guarantee covers all components with the exceptions highlighted above – but it does

not cover external surfaces and trim. Breakages to external trim (eg brass fittings, flue, etc) and the

deterioration in the quality/appearance of surface panels, canopy and stainless steel interiors, which are

deemed to have been caused by general wear & tear through oven usage, are not covered by this

guarantee.

Please check your fuses and electricity supply before calling out an engineer as service calls requested

in error will be charged at the normal rate.

Please have the equipment sited where it is easily accessible to the engineer and where there is adequate

room to work. In the case of an oven, please ensure the product has not been used within 6 hours of the

engineers visit and that it has cooled down sufficiently to work on.

Most service calls will be responded to within 48 hours. However, in exceptional circumstances we may

require the equipment back at our factory for investigation and repair. In these instances please allow 4

working days from collection to delivery.

Persons not authorised by King Edward Catering Equipment should not attempt to repair/adjust any part

without our prior consent as this may invalidate our guarantee as would the fitting of non specified parts.

Please contact King Edward on 01885 489200 or your equipment supplier if you have any problems.

For future reference please write your equipment serial number here:

King Edward PB2FV Operating Instructions Manual

Brand: King Edward

Model: PB2FV

Type: Operating Instructions Manual

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King Edward PB2FV Operating Instructions Manual

King Edward PB2FV Operating Instructions Manual

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