Teledyne API T100 User manual

Operation Manual

Model T100

UV Fluorescence SO

2

Analyzer

Also supports operation of:

when used in conjunction with:

Model T100U Analyzer

T100U addendum, PN 06840

Model T100H Analyzer

T100H addendum, PN 07265

Model T108 Analyzer

T108 addendum, PN 07268

Model T108U Analyzer

T100U addendum, PN 06840, and

T108 addendum, PN 07268

9970 Carroll Canyon Road

San Diego, CA 92131-1106

USA

Toll-free Phone: 800-324-5190

Phone: +1 858-657-9800

Fax: +1 858-657-9816

Email: api-sales@teledyne.com

Website: http://www.teledyne-api.com/

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Teledyne API 10 December 2018

i

NOTICE OF COPYRIGHT

TRADEMARKS

All trademarks, registered trademarks, brand names or product names appearing in this

document are the property of their respective owners and are used herein for identification

purposes only.

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IMPORTANT SAFETY INFORMATION

Important safety messages are provided throughout this manual for the purpose of avoiding

personal injury or instrument damage. Please read these messages carefully. Each safety

message is associated with a safety alert symbol and placed throughout this manual and

inside the instrument. The symbols with messages are defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying

message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch

: Touching some parts of the instrument without

protection or proper tools could result in damage to the part(s)

and/or the instrument.

Technician Symbol: All operations marked with this symbol are

to be performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the

central safety grounding point for the instrument.

CAUTION

GENERAL SAFETY HAZARD

The T100 Analyzer should only be used for the purpose and in the

manner described in this manual. If you use the T100 in a manner other

than that for which it was intended, unpredictable behavior could ensue

with possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es).

Note

Technical Assistance regarding the use and maintenance of the T100 or

any other Teledyne API product can be obtained by contacting

Teledyne API’s Technical Support Department:

Phone: 800-324-5190

Email: api-techsupport@teledyne.com

or by accessing various service options on our website at

http://www.teledyne-api.com/

.

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CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des

blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque

consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent

dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à

l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent

être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central

de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite

dans ce manuel. Si vous utilisez cet instrument d’une autre manière

que celle pour laquelle il a été prévu, l’instrument pourrait se comporter

de façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

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WARRANTY

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment

failure occur, TAPI assures its customers that prompt service and support will be available.

(For the instrument-specific warranty period, please refer to the “Limited Warranty” section

in the Terms and Conditions of Sale on our website at the following link:

http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide

on-site or in-plant service at reasonable rates similar to those of other manufacturers in the

industry. All maintenance and the first level of field troubleshooting are to be performed by

the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the

extent and according to the current terms and conditions of the respective equipment

manufacturer’s warranty.

PRODUCT RETURN

All units or components returned to Teledyne API should be properly packed for handling

and returned freight prepaid to the nearest designated Service Center. After the repair, the

equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at

http://www.teledyne-api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing instructions

and Return Merchandi

se Authorization (RMA) procedures when returning parts for repair or

calibration may void your warranty. For anti-

ESD handling and packing instructions please refer to

the manual, Fundamentals of ESD, PN 04786, in its “Packing Components for Return to Teledyne

API’s Customer Service” section. The manual can be downloaded from our website at

http://www.teledyne-api.com. RMA procedures can also be found on our website.

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ABOUT THIS MANUAL

Note We recommend that this manual be read in its entirety before any

attempt is made to operate the instrument.

CONVENTIONS USED

In addition to the safety symbols as presented in the Important Safety Information page,

this manual provides special notices related to the safety and effective use of the analyzer

and other pertinent information.

Special Notices appear as follows:

ATTENTION

COULD DAMAGE INSTRUMENT AND VOID WARRANTY

This special notice provides information to avoid damage to your

instrument and possibly invalidate the warranty.

IMPORTANT IMPACT ON READINGS OR DATA

Could either affect accuracy of instrument readings or cause loss of data.

Note Pertinent information associated with the proper care, operation or

maintenance of the analyzer or its parts.

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TABLE OF CONTENTS

Important Safety Information ............................................................................................................................ ii

CONSIGNES DE SÉCURITÉ ............................................................................................................................. iii

Warranty ............................................................................................................................................................. iv

About This Manual ............................................................................................................................................. v

TABLE OF CONTENTS .......................................................................................................... VI

List of Figures.................................................................................................................................................... xi

List of Tables ................................................................................................................................................... xiv

1. INTRODUCTION, FEATURES AND OPTIONS ................................................................ 17

T100 Overview ........................................................................................................................................... 17

Features ..................................................................................................................................................... 17

T100 Documentation ................................................................................................................................. 18

Options ....................................................................................................................................................... 18

2. SPECIFICATIONS, APPROVALS & COMPLIANCE ........................................................ 23

Specifications and Approvals .................................................................................................................. 23

EPA Equivalency Designation ................................................................................................................. 25

Approvals and Certifications ................................................................................................................... 25

EMC ..................................................................................................................................................... 25

Safety ................................................................................................................................................... 25

Other Type Certifications ..................................................................................................................... 25

3. GETTING STARTED ......................................................................................................... 27

Unpacking the T100 Analyzer .................................................................................................................. 27

Ventilation Clearance ........................................................................................................................... 28

Instrument Layout ..................................................................................................................................... 29

Front Panel........................................................................................................................................... 29

Rear Panel ........................................................................................................................................... 33

Internal Chassis Layout ....................................................................................................................... 35

Connections and Setup ............................................................................................................................ 36

Electrical Connections ......................................................................................................................... 36

Pneumatic Connections ....................................................................................................................... 52

Startup, Functional Checks, and Initial Calibration ............................................................................... 65

Startup .................................................................................................................................................. 65

Warning Messages .............................................................................................................................. 65

Functional Checks ............................................................................................................................... 67

Initial Calibration .................................................................................................................................. 69

4. OVERVIEW OF OPERATING MODES ............................................................................. 75

Sample Mode ............................................................................................................................................. 77

Test Functions ..................................................................................................................................... 77

Warning Messages .............................................................................................................................. 79

Calibration Mode ....................................................................................................................................... 81

Setup Mode ................................................................................................................................................ 81

Password Security ............................................................................................................................... 81

Primary Setup Menu ............................................................................................................................ 82

Secondary Setup Menu (SETUP>MORE) ........................................................................................... 82

5. SETUP MENU ................................................................................................................... 83

SETUP – CFG: Configuration Information .............................................................................................. 83

SETUP – ACAL: Automatic Calibration Option ...................................................................................... 83

SETUP – DAS: Internal Data Acquisition System .................................................................................. 84

SETUP – RNGE: Analog Output Reporting Range Configuration........................................................ 84

Available Analog Output Signals ......................................................................................................... 84

Physical Range versus Analog Output Reporting Ranges .................................................................. 85

Reporting Range Modes: Single, Dual, Auto Ranges ......................................................................... 86

Range Units ......................................................................................................................................... 90

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Dilution Ratio (Option) .......................................................................................................................... 92

SETUP – PASS: Password Protection .................................................................................................... 93

SETUP – CLK: Setting the Internal Time-of-Day Clock ......................................................................... 96

SETUP – COMM: Communications Ports ............................................................................................... 98

ID (Instrument Identification) ................................................................................................................ 99

INET (Ethernet) .................................................................................................................................... 99

COM1 and COM2 (Mode, Baud Rate and Test Port) .......................................................................... 99

SETUP – VARS: Variables Setup and Definition .................................................................................. 100

SETUP – DIAG: Diagnostics Functions ................................................................................................ 102

Signal I/O ........................................................................................................................................... 104

Analog Output Step Test .................................................................................................................... 105

Analog I/O Configuration .................................................................................................................... 106

Optic Test ........................................................................................................................................... 119

Electrical Test .................................................................................................................................... 120

Lamp Calibration ................................................................................................................................ 121

Pressure Calibration .......................................................................................................................... 122

Flow Calibration ................................................................................................................................. 123

Test Channel Output .......................................................................................................................... 124

6. COMMUNICATIONS SETUP AND OPERATION ........................................................... 127

Data Terminal / Communication Equipment (DTE DCE) ..................................................................... 127

Communication Modes, Baud Rate and Port testing .......................................................................... 127

Communication Modes ...................................................................................................................... 128

COMM Port Baud Rate ...................................................................................................................... 130

COMM Port Testing ........................................................................................................................... 131

RS-232 ...................................................................................................................................................... 131

RS-485 (Option) ....................................................................................................................................... 132

Ethernet .................................................................................................................................................... 132

Configuring Ethernet Communication Manually (Static IP Address) ................................................. 133

Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP) ........... 135

USB Port for Remote access ............................................................................................................. 137

Communications Protocols ................................................................................................................... 139

MODBUS ........................................................................................................................................... 139

HESSEN ............................................................................................................................................ 141

7. DATA ACQUISITION SYSTEM (DAS) AND APICOM .................................................... 147

DAS Structure .......................................................................................................................................... 148

DAS Channels ................................................................................................................................... 148

DAS Parameters ................................................................................................................................ 149

DAS Triggering Events ...................................................................................................................... 150

Default DAS Channels ............................................................................................................................ 150

Viewing DAS Data and Settings ........................................................................................................ 153

7.3Editing DAS Data Channels .......................................................................................................... 154

Trigger Events .................................................................................................................................... 156

Editing DAS Parameters .................................................................................................................... 157

Sample Period and Report Period ..................................................................................................... 159

Number of Records ............................................................................................................................ 160

RS-232 Report Function .................................................................................................................... 162

Compact Report ................................................................................................................................. 162

Starting Date ...................................................................................................................................... 162

Disabling/Enabling Data Channels .................................................................................................. 163

HOLDOFF Feature .......................................................................................................................... 164

APICOM Remote Control Program ........................................................................................................ 165

Remote DAS Configuration via APICOM .............................................................................................. 166

8. REMOTE OPERATION OF THE ANALYZER ................................................................. 169

Remote Operation Using the External Digital I/O ................................................................................ 169

Status Outputs ................................................................................................................................... 169

Control Inputs ..................................................................................................................................... 170

Remote Operation Using the External Serial I/O ................................................................................. 172

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Terminal Operating Modes ................................................................................................................ 172

Help Commands in Terminal Mode ................................................................................................... 172

Command Syntax .............................................................................................................................. 173

Data Types ......................................................................................................................................... 173

Status Reporting ................................................................................................................................ 174

Remote Access by Modem..................................................................................................................... 175

COM Port Password Security ................................................................................................................ 178

Additional Communications Documentation ....................................................................................... 178

9. CALIBRATION PROCEDURES ...................................................................................... 179

Calibration Preparations ........................................................................................................................ 179

Required Equipment, Supplies, and Expendables ............................................................................ 179

Data Recording Devices .................................................................................................................... 181

Manual Calibration .................................................................................................................................. 182

Manual Calibration Checks .................................................................................................................... 185

Manual Calibration with Zero/Span Valves........................................................................................... 186

Manual Calibration with IZS Option ...................................................................................................... 189

Manual Calibration Checks with IZS or Zero/Span Valves ................................................................. 189

Manual Calibration in DUAL or AUTO Reporting Range Modes ........................................................ 192

Calibration With Remote Contact Closures ....................................................................................... 192

Automatic Calibration (AutoCal) ........................................................................................................... 193

Calibration Quality .................................................................................................................................. 196

Calibration of Optional Sensors .......................................................................................................... 197

O

2

Sensor Calibration ...................................................................................................................... 197

CO

2

Sensor Calibration .................................................................................................................... 201

EPA Protocol Calibration ..................................................................................................................... 205

10. INSTRUMENT MAINTENANCE ................................................................................... 207

Maintenance Schedule ......................................................................................................................... 209

Predictive Diagnostics.......................................................................................................................... 211

Maintenance Procedures...................................................................................................................... 212

Changing the Sample Particulate Filter ........................................................................................... 212

Changing the IZS Permeation Tube ................................................................................................ 213

Changing the External Zero Air Scrubber ........................................................................................ 213

Changing the Critical Flow Orifice ................................................................................................... 214

Checking for Light Leaks ................................................................................................................. 215

Detailed Pressure Leak Check ........................................................................................................ 216

Performing a Sample Flow Check ................................................................................................... 217

Hydrocarbon Scrubber (Kicker) ....................................................................................................... 217

11. TROUBLESHOOTING & SERVICE .............................................................................. 219

General Troubleshooting ..................................................................................................................... 220

Fault Diagnostics with Warning Messages ...................................................................................... 220

Fault Diagnosis with Test Functions ................................................................................................ 223

Using the Diagnostic Signal I/O Functions ...................................................................................... 225

Status LEDs ........................................................................................................................................... 227

Motherboard Status Indicator (Watchdog) ....................................................................................... 227

CPU Status Indicators ...................................................................................................................... 227

Relay Board Status LEDs ................................................................................................................ 228

Gas Flow Problems ............................................................................................................................... 228

Zero or Low Sample Flow ................................................................................................................ 228

High Flow ......................................................................................................................................... 229

Calibration Problems ............................................................................................................................ 229

Negative Concentrations.................................................................................................................. 229

No Response ................................................................................................................................... 229

Unstable Zero and Span .................................................................................................................. 230

Inability to Span - No SPAN Button ................................................................................................. 230

Inability to Zero - No ZERO Button .................................................................................................. 231

Non-Linear Response ...................................................................................................................... 231

Discrepancy Between Analog Output and Display .......................................................................... 232

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Other Performance Problems .............................................................................................................. 232

Excessive noise ............................................................................................................................... 232

Slow Response ................................................................................................................................ 232

The Analyzer Doesn’t Appear on the LAN or Internet ..................................................................... 232

Subsystem Checkout ............................................................................................................................ 233

AC Power Configuration .................................................................................................................. 233

DC Power Supply ............................................................................................................................. 234

I

2

C Bus ............................................................................................................................................. 235

Touch-screen Interface .................................................................................................................... 235

LCD Display Module ........................................................................................................................ 235

Relay Board ..................................................................................................................................... 236

Motherboard ..................................................................................................................................... 236

CPU .................................................................................................................................................. 238

RS-232 Communication ................................................................................................................... 238

Shutter System .............................................................................................................................. 239

PMT Sensor ................................................................................................................................... 240

PMT Preamplifier Board ................................................................................................................. 240

PMT Temperature Control PCA ..................................................................................................... 240

High Voltage Power Supply ........................................................................................................... 240

Pneumatic Sensor Assembly ......................................................................................................... 241

Sample Pressure ........................................................................................................................... 242

IZS Option ...................................................................................................................................... 242

Box Temperature ........................................................................................................................... 242

PMT Temperature .......................................................................................................................... 242

Service Procedures ............................................................................................................................... 243

Disk-on-Module Replacement ......................................................................................................... 243

Sensor Module Repair & Cleaning .................................................................................................. 245

Frequently Asked Questions (FAQs) .................................................................................................. 260

Technical Assistance ............................................................................................................................ 261

12. PRINCIPLES OF OPERATION ..................................................................................... 263

Sulfur Dioxide (SO

2

) Sensor Principles of operation ........................................................................ 263

SO

2

Ultraviolet Fluorescence Measurement Principle ..................................................................... 263

The UV Light Path ............................................................................................................................ 266

UV Source Lamp .............................................................................................................................. 267

The Reference Detector ................................................................................................................... 268

The PMT .......................................................................................................................................... 268

UV Lamp Shutter & PMT Offset ....................................................................................................... 268

Optical Filters ................................................................................................................................... 269

Optical Lenses ................................................................................................................................. 271

Measurement Interferences ............................................................................................................. 272

Oxygen (O

2

) Sensor Principles of Operation ..................................................................................... 273

Paramagnetic Measurement of O

2

................................................................................................... 273

O

2

Sensor Operation within the T100 Analyzer ............................................................................... 274

Carbon Dioxide (CO

2

) Sensor Principles of Operation ..................................................................... 275

NDIR Measurement of CO

2

............................................................................................................. 275

CO

2

Operation within the T100 Analyzer ......................................................................................... 276

Electronic Operation of the CO

2

Sensor .......................................................................................... 276

Pneumatic Operation ............................................................................................................................ 277

Sample Gas Flow ............................................................................................................................. 277

Flow Rate Control ............................................................................................................................ 278

Hydrocarbon Scrubber (Kicker) ....................................................................................................... 279

Pneumatic Sensors .......................................................................................................................... 280

Electronic Operation ............................................................................................................................. 281

CPU .................................................................................................................................................. 283

Sensor Module ................................................................................................................................. 284

Photo Multiplier Tube (PMT) ............................................................................................................ 286

PMT Cooling System ....................................................................................................................... 287

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PMT Preamplifier ............................................................................................................................. 289

Pneumatic Sensor Board ................................................................................................................. 291

Relay Board ..................................................................................................................................... 291

Motherboard ..................................................................................................................................... 293

Analog Outputs ................................................................................................................................ 294

External Digital I/O ......................................................................................................................... 295

I

2

C Data Bus .................................................................................................................................. 295

Power up Circuit ............................................................................................................................. 295

Power Supply/ Circuit Breaker ....................................................................................................... 295

Front Panel/Display Interface .............................................................................................................. 297

LVDS Transmitter Board .................................................................................................................. 297

Front Panel Interface PCA ............................................................................................................... 297

Software Operation ............................................................................................................................... 298

Adaptive Filter .................................................................................................................................. 298

Calibration - Slope and Offset .......................................................................................................... 299

Temperature and Pressure Compensation (TPC) Feature ............................................................. 299

Internal Data Acquisition System (DAS) .......................................................................................... 300

GLOSSARY .......................................................................................................................... 301

INDEX ................................................................................................................................... 305

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX B - INTERCONNECT DIAGRAM

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LIST OF FIGURES

Figure 3-1: Front Panel Layout ..................................................................................................................... 29

Figure 3-2: Display Screen and Touch Control ............................................................................................ 30

Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts ........................................................... 32

Figure 3-4: Rear Panel Layout ..................................................................................................................... 33

Figure 3-5: Internal Layout, Basic (no Valve or Second Gas Options) ........................................................ 35

Figure 3-6: Analog In Connector .................................................................................................................. 37

Figure 3-7: Analog Output Connector .......................................................................................................... 38

Figure 3-8: Current Loop Option Installed on the Motherboard ................................................................... 40

Figure 3-9: Status Output Connector ........................................................................................................... 41

Figure 3-10: Control Input Connector ............................................................................................................. 43

Figure 3-11: Concentration Alarm Relay ........................................................................................................ 44

Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode .................................................................... 47

Figure 3-13: Default Pin Assignments for CPU Com Port Connector (RS-232) ............................................ 48

Figure 3-14: Jumper and Cables for Multidrop Mode ..................................................................................... 50

Figure 3-15: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram ................................................... 51

Figure 3-16: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas ................................... 55

Figure 3-17: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator ........................... 55

Figure 3-18: T100 Gas Flow, Basic Configuration ......................................................................................... 56

Figure 3-19: Pneumatic Layout with Zero/Span Valves Option ..................................................................... 57

Figure 3-20: Pneumatic Layout with Pressurized Span/Ambient Zero Option ............................................... 58

Figure 3-21: Pneumatic Layout with IZS Options ........................................................................................... 59

Figure 3-22: Pneumatic Layout with O

2

Sensor ............................................................................................. 62

Figure 3-23: Pneumatic Layout with CO

2

Sensor........................................................................................... 63

Figure 3-24: Warning Messages .................................................................................................................... 65

Figure 3-25: Functional Check ....................................................................................................................... 68

Figure 3-26: Reporting Range Verification ..................................................................................................... 70

Figure 3-27: Dilution Ratio Setup ................................................................................................................... 71

Figure 3-28: SO

2

Span Gas Setting ............................................................................................................... 72

Figure 3-29: Zero/Span Calibration Procedure .............................................................................................. 73

Figure 4-1: Front Panel Display .................................................................................................................... 76

Figure 4-2: Viewing T100 TEST Functions .................................................................................................. 79

Figure 4-3: Viewing and Clearing T100 WARNING Messages .................................................................... 80

Figure 5-1: SETUP – Configuration Information .......................................................................................... 83

Figure 5-2: SETUP – Analog Output Connector .......................................................................................... 84

Figure 5-3: SETUP RNGE – Reporting Range Mode .................................................................................. 86

Figure 5-4: SETUP RNGE – Single Range Mode ........................................................................................ 87

Figure 5-5: SETUP RNGE – Dual Range Mode .......................................................................................... 88

Figure 5-6: SETUP RNGE – Auto Range Mode .......................................................................................... 89

Figure 5-7: SETUP RNGE – Concentration Units Selection ........................................................................ 90

Figure 5-8: SETUP RNGE – Dilution Ratio .................................................................................................. 92

Figure 5-9: SETUP – Enable Password Security ......................................................................................... 94

Figure 5-10: SETUP – Enter Calibration Mode Using Password ................................................................... 95

Figure 5-11: SETUP – Clock .......................................................................................................................... 96

Figure 5-12: SETUP – Clock Speed Variable ................................................................................................ 97

Figure 5-13: SETUP – COMM Menu .............................................................................................................. 98

Figure 5-14: COMM – Machine ID ................................................................................................................ 99

Figure 5-15: SETUP – VARS Menu ............................................................................................................. 101

Figure 5-16: DIAG Menu .............................................................................................................................. 103

Figure 5-17: DIAG – Signal I/O Menu .......................................................................................................... 104

Figure 5-18: DIAG – Analog Output Menu ................................................................................................... 105

Figure 5-19: DIAG – Analog I/O Configuration Menu ................................................................................... 108

Figure 5-20: DIAG – Analog Output Calibration Mode ................................................................................. 109

Figure 5-21: DIAG – Analog Output Calibration Mode – Single Analog Channel ........................................ 110

Figure 5-22: DIAG – Analog Output – Auto Cal or Manual Cal Selection for Channels .............................. 111

Figure 5-23: Setup for Calibrating Analog Outputs ...................................................................................... 112

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Figure 5-24: Analog Output – Voltage Adjustment ....................................................................................... 113

Figure 5-25: Analog Output – Offset Adjustment ......................................................................................... 114

Figure 5-26: Setup for Calibrating Current Outputs ..................................................................................... 115

Figure 5-27: Analog Output – Zero and Span Value Adjustment for Current Outputs ................................. 116

Figure 5-28: DIAG – Analog Output – AIN Calibration ................................................................................. 117

Figure 5-29. DIAG – Analog Inputs (Option) Configuration Menu ............................................................... 118

Figure 5-30: DIAG – Optic Test .................................................................................................................... 119

Figure 5-31: DIAG – Electrical Test .............................................................................................................. 120

Figure 5-32: DIAG – Lamp Calibration ......................................................................................................... 121

Figure 5-33: DIAG – Pressure Calibration.................................................................................................... 122

Figure 5-34: DIAG – Flow Calibration .......................................................................................................... 123

Figure 5-35: DIAG – Test Channel Output ................................................................................................... 124

Figure 6-1: COMM – Communication Modes Setup .................................................................................. 129

Figure 6-2: COMM – COMM Port Baud Rate ............................................................................................ 130

Figure 6-3: COMM – COM1 Test Port........................................................................................................ 131

Figure 6-4: COMM – LAN / Internet Manual Configuration ........................................................................ 134

Figure 6-5: COMM – LAN / Internet Automatic Configuration .................................................................... 135

Figure 6-6: COMM – Change Hostname .................................................................................................. 136

Figure 6-7: COMM – Activating Hessen Protocol ...................................................................................... 142

Figure 6-8: COMM – Select Hessen Protocol Type ................................................................................... 143

Figure 6-9: COMM – Select Hessen Protocol Response Mode ................................................................. 144

Figure 6-10: COMM – Status Flag Bit Assignment ...................................................................................... 146

Figure 7-1: Default DAS Channels Setup .................................................................................................. 152

Figure 7-2: DAS – Data Acquisition Menu ................................................................................................. 153

Figure 7-3: DAS – Editing DAS Data Channels ......................................................................................... 154

Figure 7-4: DAS – Editing Data Channel Name ......................................................................................... 155

Figure 7-5: DAS – Trigger Events .............................................................................................................. 156

Figure 7-6: DAS – Editing DAS Parameters .............................................................................................. 157

Figure 7-7: DAS – Configuring Parameters for a Specific Data Parameter ............................................... 158

Figure 7-8: DAS – Define the Report Period .............................................................................................. 160

Figure 7-9: DAS – Edit Number of Records ............................................................................................... 161

Figure 7-10: DAS – RS-232 Report Function ............................................................................................... 162

Figure 7-11: DAS – Disabling / Enabling Data Channels ............................................................................. 163

Figure 7-12: DAS – Holdoff Feature ............................................................................................................. 164

Figure 7-13: APICOM Remote Control Program Interface ........................................................................... 165

Figure 7-14: Sample APICOM User Interface for Configuring the DAS ....................................................... 166

Figure 7-15: DAS Configuration Through a Terminal Emulation Program ................................................... 167

Figure 8-1: Status Output Connector ......................................................................................................... 170

Figure 8-2: Control Inputs with Local 5 V Power Supply ............................................................................ 171

Figure 8-3: Control Inputs with External 5 V Power Supply ....................................................................... 172

Figure 8-4: COMM – Remote Access by Modem ...................................................................................... 176

Figure 8-5: COMM – Initialize the Modem ................................................................................................. 177

Figure 9-1: Setup for Manual Calibration without Z/S valve or IZS Option (Step 1) .................................. 182

Figure 9-2: Setup for Manual Calibration without Z/S valve or IZS Option (Step 2) .................................. 183

Figure 9-3: Setup for Manual Calibration without Z/S valve or IZS Option (Step 3) .................................. 184

Figure 9-4: Setup for Manual Calibration Checks ...................................................................................... 185

Figure 9-5: Setup for Manual Calibration with Z/S Valve Option Installed (Step 1) ................................... 186

Figure 9-6: Setup for Manual Calibration with Z/S Valve Option Installed (Step 2) ................................... 187

Figure 9-7: Setup for Manual Calibration with Z/S Valve Option Installed (Step 3) ................................... 188

Figure 9-8: Manual Calibration with IZS Option ......................................................................................... 189

Figure 9-9: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 1) ........................... 190

Figure 9-10: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 2) ........................... 191

Figure 9-11: Manual Calibration in Dual/Auto Reporting Range Modes ...................................................... 192

Figure 9-12: AUTO CAL – User Defined Sequence ..................................................................................... 195

Figure 9-13: O

2

Sensor Calibration Set Up .................................................................................................. 197

Figure 9-14: O

2

Span Gas Concentration Set Up ........................................................................................ 198

Figure 9-15: Activate O

2

Sensor Stability Function ...................................................................................... 199

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Figure 9-16: O

2

Zero/Span Calibration ......................................................................................................... 200

Figure 9-17: CO

2

Sensor Calibration Set Up ................................................................................................ 201

Figure 9-18: CO

2

Span Gas Concentration Setup ....................................................................................... 202

Figure 9-19: Activate CO

2

Sensor Stability Function ................................................................................... 203

Figure 9-20: CO

2

Zero/Span Calibration ...................................................................................................... 204

Figure 10-1: Sample Particulate Filter Assembly ......................................................................................... 212

Figure 10-2: Critical Flow Orifice Assembly ................................................................................................. 214

Figure 10-3: Simple Leak Check Fixture ...................................................................................................... 217

Figure 10-4: Hydrocarbon Scrubber Leak Check Setup .............................................................................. 218

Figure 11-1: Viewing and Clearing Warning Messages ............................................................................... 221

Figure 11-2: Example of Signal I/O Function ............................................................................................... 226

Figure 11-3: CPU Status Indicator ............................................................................................................... 227

Figure 11-4: Location of Relay Board Power Configuration Jumper ............................................................ 234

Figure 11-5: Manual Activation of the UV Light Shutter ............................................................................... 239

Figure 11-6: Sensor Module Wiring and Pneumatic Fittings ........................................................................ 245

Figure 11-7: Sensor Module Mounting Screws ............................................................................................ 246

Figure 11-8: Sample Chamber Mounting Bracket ........................................................................................ 247

Figure 11-9: Hex Screw Between Lens Housing and Sample Chamber ..................................................... 248

Figure 11-10: UV Lens Housing / Filter Housing ............................................................................................ 249

Figure 11-11: PMT UV Filter Housing Disassembled .................................................................................... 249

Figure 11-12: Disassembling the Shutter Assembly ...................................................................................... 251

Figure 11-13: Shutter Assembly ..................................................................................................................... 252

Figure 11-14. UV Lamp Adjustment ............................................................................................................... 253

Figure 11-15: Location of UV Reference Detector Potentiometer ................................................................. 254

Figure 11-16: PMT Assembly - Exploded View .............................................................................................. 256

Figure 11-17: Pre-Amplifier Board (Preamp PCA) Layout ............................................................................. 258

Figure 12-1: UV Absorption .......................................................................................................................... 264

Figure 12-2: UV Light Path ........................................................................................................................... 267

Figure 12-3: Source UV Lamp Construction ................................................................................................ 268

Figure 12-4: Excitation Lamp UV Spectrum Before/After Filtration .............................................................. 269

Figure 12-5: PMT Optical Filter Bandwidth .................................................................................................. 270

Figure 12-6: Effects of Focusing Source UV in Sample Chamber ............................................................... 271

Figure 12-7: Oxygen Sensor - Principles of Operation ................................................................................ 274

Figure 12-8: CO

2

Sensor Principles of Operation ........................................................................................ 275

Figure 12-9: CO

2

Sensor Option PCA Layout and Electronic Connections ................................................. 276

Figure 12-10: Gas Flow and Location of Critical Flow Orifice ........................................................................ 277

Figure 12-11: Flow Control Assembly & Critical Flow Orifice......................................................................... 278

Figure 12-12: T100 Hydrocarbon Scrubber (Kicker) ...................................................................................... 279

Figure 12-13: T100 Electronic Block Diagram ............................................................................................... 281

Figure 12-14: CPU Board Annotated ............................................................................................................. 283

Figure 12-15: T100 Sensor Module ................................................................................................................ 284

Figure 12-16: T100 Sample Chamber ............................................................................................................ 285

Figure 12-17: PMT Housing Assembly ........................................................................................................... 286

Figure 12-18: Basic PMT Design ................................................................................................................... 287

Figure 12-19: PMT Cooling System ............................................................................................................... 288

Figure 12-20: PMT Preamp Block Diagram ................................................................................................... 290

Figure 12-21: Relay Board Status LED Locations ......................................................................................... 292

Figure 12-22: Power Distribution Block Diagram ........................................................................................... 296

Figure 12-23: Front Panel and Display Interface Block Diagram ................................................................... 297

Figure 12-24: Basic Software Operation ........................................................................................................ 298

Figure 12-25: Calibration Slope and Offset .................................................................................................... 299

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LIST OF TABLES

Table 1-1: Analyzer Options ........................................................................................................................ 19

Table 2-1 T100 Basic Unit Specifications .................................................................................................. 23

Table 2-2: O

2

Sensor Option Specifications ................................................................................................ 24

Table 2-3: CO

2

Sensor Option Specifications ............................................................................................. 24

Table 3-1: Ventilation Clearance ................................................................................................................. 28

Table 3-2: Display Screen and Touch Control Description ......................................................................... 31

Table 3-3: Rear Panel Description .............................................................................................................. 34

Table 3-4: Electrical Connections References ............................................................................................ 36

Table 3-5: Analog Input Pin Assignments ................................................................................................... 38

Table 3-6: Analog Output Pin Assignments ................................................................................................ 38

Table 3-7: Status Output Signals ................................................................................................................ 42

Table 3-8: Control Input Signals .................................................................................................................. 43

Table 3-9: Pneumatic Layout Reference .................................................................................................... 54

Table 3-10: Zero/Span and Sample/Cal Valve Operating States ................................................................. 57

Table 3-11: Zero/Span and Sample/Cal Valve Operating States ................................................................. 58

Table 3-12: IZS Valve Operating States ....................................................................................................... 60

Table 3-13: NIST-SRM's Available for Traceability of SO

2

Calibration Gases ............................................. 64

Table 3-14: Possible Startup Warning Messages – T100 Analyzers w/o Options ....................................... 66

Table 3-15: Possible Startup Warning Messages – T100 Analyzers with Options ....................................... 67

Table 4-1: Analyzer Operating Modes ........................................................................................................ 76

Table 4-2: Test Functions Defined .............................................................................................................. 78

Table 4-3: List of Warning Messages.......................................................................................................... 80

Table 4-4: Primary Setup Mode Features and Functions ........................................................................... 82

Table 4-5: Secondary Setup Mode Features and Functions ...................................................................... 82

Table 5-1: Password Levels ........................................................................................................................ 93

Table 5-2: Variable Names (VARS) Revision 1.0.3 .................................................................................. 100

Table 5-3: T100 Diagnostic (DIAG) Functions .......................................................................................... 102

Table 5-4: DIAG - Analog I/O Functions ................................................................................................... 106

Table 5-5: Analog Output Voltage Ranges ............................................................................................... 106

Table 5-6: Analog Output Current Loop Range ........................................................................................ 107

Table 5-7: Voltage Tolerances for Analog Output Calibration .................................................................. 112

Table 5-8: Current Loop Output Calibration with Resistor ........................................................................ 116

Table 5-9: Test Parameters Available for Analog Output A3 (standard configuration) ............................. 125

Table 6-1: COMM Port Communication Modes ........................................................................................ 128

Table 6-2: Ethernet Status Indicators........................................................................................................ 132

Table 6-3: LAN/Internet Default Configuration Properties ........................................................................ 133

Table 6-4: Hostname Editing Button Functions ........................................................................................ 136

Table 6-5: RS-232 Communication Parameters for Hessen Protocol ...................................................... 141

Table 6-6: T100 Hessen Protocol Response Modes ................................................................................ 144

Table 6-7: Default Hessen Status Bit Assignments .................................................................................. 145

Table 7-1: Front Panel LED Status Indicators for DAS ............................................................................. 148

Table 7-2: DAS Data Channel Properties ................................................................................................. 149

Table 7-3: DAS Data Parameter Functions .............................................................................................. 150

Table 8-1: Status Output Pin Assignments ............................................................................................... 170

Table 8-2: Control Input Pin Assignments ................................................................................................ 171

Table 8-3: Terminal Mode Software Commands ...................................................................................... 172

Table 8-4: Command Types ...................................................................................................................... 173

Table 8-5: Serial Interface Documents...................................................................................................... 178

Table 9-1: NIST-SRM's Available for Traceability of SO

2

Calibration Gases ........................................... 180

Table 9-2: AutoCal Modes ........................................................................................................................ 193

Table 9-3: AutoCal Attribute Setup Parameters ........................................................................................ 193

Table 9-4: Example Auto-Cal Sequence ................................................................................................... 194

Table 9-5: Calibration Data Quality Evaluation ......................................................................................... 196

Table 10-1: T100 Preventive Maintenance Schedule ................................................................................. 209

Table 10-2: Predictive Uses for Test Functions .......................................................................................... 211

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Table 11-1: Warning Messages - Indicated Failures .................................................................................. 222

Table 11-2: Test Functions - Possible Causes for Out-Of-Range Values .................................................. 224

Table 11-3: Relay Board Status LEDs ........................................................................................................ 228

Table 11-4: DC Power Test Point and Wiring Color Code .......................................................................... 234

Table 11-5: DC Power Supply Acceptable Levels ...................................................................................... 235

Table 11-6: Relay Board Control Devices ................................................................................................... 236

Table 11-7: Analog Output Test Function - Nominal Values ...................................................................... 237

Table 11-8: Status Outputs Check Pin Out ................................................................................................. 237

Table 11-9: Example of HVPS Power Supply Outputs ............................................................................... 241

Table 11-10: UV Lamp Signal Troubleshooting ............................................................................................ 253

Table 12-1: Relay Board Status LED’s ....................................................................................................... 292

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1. INTRODUCTION, FEATURES AND OPTIONS

This section provides an overview of the Teledyne API Model T100 Analyzer, its features

and its options.

T100 OVERVIEW

The Model T100 (also referred to as T100) UV Fluorescence SO

2

Analyzer is a

microprocessor controlled analyzer that determines the concentration of sulfur dioxide

(SO

2

), in a sample gas drawn through the instrument’s sample chamber where it is exposed

to ultraviolet light, which causes any SO

2

present to fluoresce. The instrument measures

the amount of fluorescence to determine the amount of SO

2

present in the sample gas.

The T100’s exceptional stability is achieved with the use of an optical shutter to

compensate for sensor drift and a reference detector to correct for changes in UV lamp

intensity. Additionally, an advanced optical design combined with a special scrubber,

called a "kicker" that removes hydrocarbons (which fluoresce similarly to SO

2

), to prevent

inaccuracies caused by interferents.

Calibration is performed in software that stores SO

2

concentration measurements made

when specific, known concentrations of SO

2

are supplied to the analyzer. The

microprocessor uses these calibration values along with other performance parameters

such as the sensor offset, UV lamp intensity, amount of stray light present, and sample

gas temperature and pressure measurements to compute the final SO

2

concentration.

Built-in data acquisition capability, using the analyzer's internal memory, allows the

logging of multiple parameters including averaged or instantaneous concentration values,

calibration data, and operating parameters such as pressure and flow rate. Stored data are

easily retrieved through the serial port or Ethernet port via our APICOM software or from

the front panel, allowing operators to perform predictive diagnostics and enhanced data

analysis by tracking parameter trends. Multiple averaging periods of one minute to 365

days are available for over a period of one year.

FEATURES

The features of your T100 UV Fluorescence Sulfur Dioxide Analyzer include:

• LCD Graphical User Interface with capacitive touch screen

• Ranges, 0-50 ppb to 0-20,000 ppb, user selectable

• Dual ranges and auto ranging

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• Microprocessor control for versatility

• Multi-tasking software to allow viewing test variables while operating

• Continuous self checking with alarms

• Bi-directional USB, RS-232, and 10/100Base-T Ethernet ports for remote operation

(optional RS-485)

• Front panel USB ports for peripheral devices

• Digital status outputs to indicate instrument operating conditions

• Adaptive signal filtering to optimize response time

• Temperature and Pressure compensation

• Internal Zero and Span check (optional)

• Internal data logging with 1 min to 365 day multiple averages

• Critical flow orifices to provide flow stability

T100 DOCUMENTATION

In addition to this operation manual (part number 06807), the APICOM and DAS manual

(PN 07463) is available for download from Teledyne API’s website at

http://www.teledyne-api.com/manuals/, to support the operation of this instrument.

OPTIONS

The options available for your analyzer are presented in Table 1-1. To order these options

or to learn more about them, please contact the Sales department of Teledyne Advanced

Pollution Instruments at:

TOLL-FREE: 800-324-5190

TEL: +1 858-657-9800

FAX: +1 858-657-9816

E-MAIL: Api-sales@teledyne.com

WEB SITE: http://www.teledyne-api.com/

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Teledyne API T100 User manual

Teledyne API T100 User manual

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