Lissmac DTS 601 Owner's manual

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OPERATING MANUAL

MASONRY SAW

DTS 601

LISSMAC Maschinenbau GmbH

Lanzstrasse 4

D-88410 Bad Wurzach

Phone +49 (0) 7564 / 307 – 0

Fax +49 (0) 7564 / 307 – 500

lissmac@lissmac.com

www.lissmac.com

EN

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Impressum The operating manual is valid for:

LISSMAC Masonry saw

• DTS 601

Headquarters:

LISSMAC Maschinenbau GmbH

Lanzstrasse 4

D - 88410 Bad Wurzach

Phone: +49 (0) 7564 / 307 – 0

Fax: +49 (0) 7564 / 307 – 500

lissmac@lissmac.com

www.lissmac.com

Original operating manual

Date of issue: 08-2022

Keep this Operating Manual for future reference!

Disclosure and copying Transfer and reproduction of this operating manual in any form, as well as the use of its contents,

are forbidden without written consent.

utility model or design.

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Table of Contents 1. Features & Benefits

......................................................................................................... 7

1.1. Principle of intended use .................................................................................................. 8

1.2. Organisational Measures.................................................................................................. 8

1.3. Choice of personnel and qualification; fundamental obligations ...................................... 9

1.4. Safety information relating to the phases of use ............................................................ 10

1.4.1. Transport ................................................................................................................ 10

1.4.2. Commissioning ....................................................................................................... 10

1.4.3. Operation ............................................................................................................... 10

1.4.4. Special work while using the machine .................................................................. 11

1.4.5. Moving the Masonry saw ...................................................................................... 11

1.5. Note about particular risks ............................................................................................. 11

1.5.1. Electrical power ..................................................................................................... 11

1.5.2. Dust........................................................................................................................ 11

1.5.3. Noise ...................................................................................................................... 12

1.6. Packing and storage ........................................................................................................ 12

1.7. Environmental protection ................................................................................................ 12

1.8. Disposal .......................................................................................................................... 12

Device Description

........................................................................................................ 13

2.1. Names of the machine parts ........................................................................................... 13

2.2. Technical Data ................................................................................................................ 14

2.3. Sound power level .......................................................................................................... 15

2.4. Hand-arm vibration ......................................................................................................... 15

Transport

........................................................................................................................ 16

3.1. Transport position ........................................................................................................... 16

Commissioning

.............................................................................................................. 17

4.1. Connections and media .................................................................................................. 17

4.2. Tool selection ................................................................................................................. 17

4.3. Controls........................................................................................................................... 18

4.4. Locking the saw table and water tray ............................................................................. 19

4.5. Machine installation ....................................................................................................... 20

4.6. Moving with the wheel kit .............................................................................................. 21

4.7. Height adjustment of the saw head ................................................................................ 22

4.8. Saw blade installation and replacement ........................................................................ 23

Operation

........................................................................................................................ 24

5.1. Safety ............................................................................................................................. 24

5.2. Start-up preparations ...................................................................................................... 24

5.3. Cutting with the Masonry saw ....................................................................................... 25

Cleaning

......................................................................................................................... 26

Dismantling

.................................................................................................................... 26

Maintenance

.................................................................................................................. 27

8.1. Troubleshooting .............................................................................................................. 28

8.2. Maintenance plan ........................................................................................................... 29

Spare Parts List

............................................................................................................ 31

Circuit Diagram

............................................................................................................ 38

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OPERATIONAL INSTRUCTIONS

Preface The Operating Manual contains important information on how to operate the machine in a

safe, proper and economical manner. Compliance with it will help to avoid dangers, repair

costs and downtimes and increase the reliability and service life of the machine.

Eventually, the operating manual is to be supplemented by instructions on the basis of

existing national regulations on accident prevention and environmental protection.

The operating manual must be available at the location of the machine at all times.

The operating manual must be read and applied by every person who is commissioned

with work on the machine. This includes:

• Operation, including set-up, troubleshooting during the work process, elimination of

production waste, care, disposal of operating and auxiliary materials.

• maintenance, inspection, repair; and/or

• Transport.

In addition to the operating instructions, the accident prevention regulations applicable at

the place of use as well as the recognised rules for safety and technical work must be

observed.

Tools Required A tool in the form of a saw blade is required for operating the Masonry saw. These tools

can be purchased from the manufacturer.

Modifications and Reservations We have taken every effort to ensure that this operating manual is correct and up to date.

In order to maintain our technological lead, it may be necessary to make modifications to

the product and to its operation without notice. We accept no liability for faults, downtime

and resulting damage.

Target Group This Operating Manual is aimed at trained, skilled personnel in the fields of building

mechanics, concrete cutting technology, road construction, building construction and civil

engineering.

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BASIC SAFETY INSTRUCTIONS

Warning information and symbols in this Manual

SIGNAL

WORD

Type and Source of Danger

Consequences if not observed

 Measures to take to avert the danger.

The signal word after the hazard symbol indicates the level of danger:

DANGER This indicates an extremely dangerous situation. If the situation is not avoided, it will likely result in fatal

injuries. The hazard symbol may give details of the danger.

WARNING This indicates a potentially dangerous situation. If the situation is not avoided, it may result in fatal or

serious injuries. The hazard symbol may give details of the danger.

CAUTION This indicates a hazardous situation. If the situation is not avoided, it may result in moderate or minor

injuries. The hazard symbol may give details of the danger.

INFORMATION

This signal word indicates a situation that involves hazards for objects. If the situation is not avoided, it

may result in property damage. The signal word is used without a hazard symbol.

Important information is marked with an "i".

Instructions for the operator

The specific sequence of action steps for the proper and safe handling of the machine.

• Instructions for the operator

1. Instructions for action in a given order

The warning signs included make no claim to universal comprehensiveness.

Lissmac cannot predict every possible hazard.

The suitable safety rules and precautions are to be followed as with any other machine, in regards to the

working method and operation.

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The following warning and safety instructions are used:

Instruction: Observe operating instructions

Instruction: Wear eye protection

Instruction: Wear hearing protection

Instruction: Wear protective gloves

Instruction: Wear protective footwear

Pull out the mains plug

Danger of cutting by the rotating saw blade

Crush hazard for hands and fingers

Danger of slipping due to wetness

Danger due to ejected parts

Danger due to high electric voltage

Do not use pressure washers.

Sound-power level of the machine

Working on the blade guard is prohibited when the saw blade is rotating.

Open the water tap when the saw blade is running

Instructions for damage prevention

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1. FEATURES & BENEFITS

The sophisticated design makes the DTS Masonry saws extremely light but robust. Suitable for both

straight cuts and mitre cuts for angled cuts of brick, stone, granite, marble and natural stone slabs up

to 45°.

• High-quality, low-maintenance construction

• Easy handling due to lightweight construction

• Stable and resilient frame with precise table support for accurately fitting stone cuts

• Stable saw head guide

• Good view on the saw cut due to narrow saw blade guard

• High-quality adjustable angle fence

• On/off switch with separate emergency stop

• Standard wheel set simplifies moving on the construction site

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1.1. Principle of intended use

The manufacturer and supplier do not accept any liability for incorrect or non-intended use. Any

modification to the machine not carried out by the manufacturer is forbidden.

This machine has been built according to the state of the art and recognised safety regulations.

Nevertheless, improper use may result in danger to life and limb of the user or third parties or

impairment of the machine and other material assets.

The machine may only be operated when it is in technically perfect condition and in accordance with

its intended use, and in compliance with the instructions in these operating instructions. In particular,

always resolve faults which may impair safety, or have them resolved, immediately.

Intended Use The LISSMAC Masonry saw is intended exclusively for cutting building blocks made of mineral

material, using the wet cutting method. Cutting wood, plastic or metal is prohibited! Material

containing asbestos must not be processed.

The saw may only be operated by one person. Any other use or use beyond this is deemed non-

intended.

Proper use also includes compliance with the operating instructions and compliance with the

inspection and maintenance instructions.

Improper Use Foreseeable misuses / non-intended use:

• Cutting without or with the blade guard open

• Cutting without water

• Cutting wood, plastic or metal

• The use of serrated saw blades

• Structural changes that change the safety features or construction/design of the machine

1.2. Organisational Measures

The operating instructions must be available at the place of use.

Amendments to the operating instructions are generally applicable as well as legal regulations for

accident prevention and environmental protection must be observed.

This applies, for example, to the handling of hazardous substances or road traffic regulations.

The personnel assigned to work on the machine must have read and understood the Operating

Manual, and especially the chapter on Safety instructions, before beginning the work.

Regularly check the safety- and hazard-aware work of the personnel in compliance with the Operating

Manual.

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Use personal protective equipment in accordance with the locally applicable regulations!

Observe all safety and danger notes and keep them in readable condition! Replace damaged or

illegible safety and danger notices immediately.

In the event of any safety-relevant changes to the machine or the way in which it is operating, shut

down the machine immediately and place appropriate signs on it. Report the fault to the relevant

department/person.

Only use approved genuine spare parts from the manufacturer.

Observe the inspection intervals specified in the operating instructions.

An annual inspection must be carried out by an expert. The machine must be cleaned thoroughly

before the inspection. In addition the mains plug must be pulled before any maintenance or repair

work is carried out.

For the implementation of maintenance measures, workshop equipment appropriate for the work is

absolutely necessary.

1.3. Choice of personnel and qualification; fundamental obligations

Operators must be at least 18 years of age and mentally and physically capable of operating the saw.

All persons must have been instructed in the operation of the saw and must be authorised in writing

by the contractor to operate the saw.

Establish the responsibilities of the personnel for operation, set-up, service and repair.

Ensure that only authorised personnel work on the machine.

The operator must wear personal protective equipment such as safety shoes, gloves, eye protection

and hearing protection which comply with the safety regulations.

Expel persons not working with the machine from the work area. Block access to the work area if

necessary.

Work on the electrical equipment on the machine may only be carried out by a qualified electrician or

by trained personnel under the management and supervision of a qualified electrician and in

compliance with the electronic regulations.

Personnel to be trained may only work on the machine under the constant supervision of an

experienced operator!

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1.4. Safety information relating to the phases of use

1.4.1. Transport

Only use a suitable transport vehicle with an adequate load capacity.

Secure the load properly and reliably.

Disconnect the machine from the power supply even in the event of a minor change of location.

Transport may only take place in a secured transport position.

Lift and load only with lifting gear or 2 persons.

1.4.2. Commissioning

Only set up the machine on stable ground. All obstacles must be removed from the working area.

Provide good lighting for the work area

It is forbidden to connect the machine to the circuit without a residual current circuit breaker

(FI/RDC) in the supply line or in the distribution box.

Visual inspection of the entire Masonry saw for damage and defects.

Checking the protective devices, especially the residual current device.

Check the direction of rotation when fitting the saw blade.

Only use suitable and tested tools. No rotating tool, whose maximum speed is lower than the

rated speed of the machine, must be used.

Defective or broken tools must be replaced immediately.

1.4.3. Operation

Refrain from all methods of working which could pose a risk to safety.

Only use the saw when it is in a safe and functional condition.

If the work platform malfunctions, shut the saw down immediately and secure it. Have faults

rectified immediately. Electrical work may only be carried out by trained electrical personnel.

Never touch a rotating saw blade. Adjustment and maintenance work may only be carried out with

the saw blade stationary and the motor switched off.

Cutting without the blade guard is prohibited. The operator must be protected from rotating parts.

Do not tilt the saw blade when cutting.

The mains plug must not be pulled out under load.

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1.4.4. Special work while using the machine

Unplug the saw before maintenance and repair work.

For safety and/or functional reasons, all openings must be covered and sealed before cleaning so

that no cleaning agents can enter through them. Electric motors, switches, and connectors are

particularly at risk. Remove the covers/adhesive tape completely after finishing the cleaning work.

Always re-tighten screw connections after maintenance and repair work.

If it is necessary to dismantle safety devices during maintenance or repair, they must be correctly

reinstalled and checked for function before being put back into operation.

If there is a risk of frost, remove the water pump from the tank (do not switch on pumps that have

already frozen - thaw slowly).

1.4.5. Moving the Masonry saw

Before leaving the operating position, the saw must be switched off.

Always unplug the saw before moving it.

Only move the Masonry saw with the saw table locked and the water tray locked.

We recommend emptying the water tray before moving the saw.

1.5. Note about particular risks

1.5.1. Electrical power

In case of faults, the saw must be switched off immediately. Electrical work may only be carried out

by certified and qualified technical personnel.

Regularly inspect and test the electrical equipment of the machinery. Defects, such as loose

connections or damaged cables, must be eliminated immediately.

1.5.2. Dust

With work in confined spaces, observe existing national regulations where applicable.

To prevent dust formation during cutting, the saw blade must be sprayed with water and cooled.

Dry cutting is prohibited.

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1.5.3. Noise

See chapter2.3 Sound power level of the machine

1.6.

Packing and storage

In order to ensure sufficient protection during dispatch and transport, the machine and its

components were packed carefully. The machine should be checked for damage upon receipt. The

packing of the device consists of recyclable materials. Place them into the containers provided for

recycling so that they can be recycled.

If the machine is not put into operation immediately after unpacking, it must be stored in a dry and

clean environment.

1.7.

Environmental protection

Packaging material, cleaning agents, cutting sludge and used tools must be recycled or disposed

of in a controlled manner in accordance with the environmental protection regulations in force at

the place of use.

1.8.

Disposal

Render the worn out devices unusable once the period of use has expired, and especially when

there are malfunctions.

Electrical waste must not be dumped in general waste. Take the machine to a central collection

point.

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DEVICE DESCRIPTION

2.1. Names of the machine parts

Pos. 1 Water pipe to the saw blade Pos. 9 On/Off switch / EMERGENCY_STOP

Pos. 2 Blade guard Pos. 10 Power supply

Pos. 3 Saw bench Pos. 11 Push bar with hand guard

Pos. 4 Saw bench lock Pos. 12 Drive motor

#5 Water tray with pump Pos. 13 Saw head height adjustment

Pos. 6 Water tray lock Pos. 14 Splash guard cloth

Pos. 7 Wheel kit Pos. 15 Folding machine base

Pos. 8 Handlebar Pos. 16 Angular stop

Pos. 17 Water pump connector

1

3

6

4

7

14

2

12

10 13

8

9

11

5

15

7*

16

17

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2.2. Technical Data

DTS 601

Max. saw blade Ø 650 mm

Max. cutting depth 220 mm

Max. cutting length 800 mm

Saw blade holder 25.4 mm

Max. power output 4.0 kW, 400 V

Saw blade speed 1440 1/min

Dimensions (L/W/H), installed 1460/770/1600 mm

Dimensions (L/W/H) 1460/770/870 mm

Weight 120 kg

Protection class IP54

We reserve the right to make changes to the technical data given here without prior notification.

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2.3. Sound power level

WARNING

Danger of Hearing Damage

Wearing hearing protection is mandatory for sound power levels above 85 dB (A).

 Wear your personal hearing protection.

The sound level generated by the machine was measured according to the specifications of the standards

DIN EN 12418 and EN 3744.

Sound power level LwA

Measurement uncertainty: 2.5 dB

Without load at maximum speed

89 dB(A)

2.4. Hand-arm vibration

The vibrations generated by the machine were measured in accordance with the standards DIN EN 12418

and EN 3744.

Wh weighted total vibration value

(measurement uncertainty 0.28 m/s2)

below 2.5 m/s2

This value is influenced in practice by the following conditions:

• Quality of the saw blade

• Number of segments

• Weight of the operator

• Feed rate

• Condition of the machine

• Stone texture

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TRANSPORT

3.1. Transport position

The Masonry saw may only be transported in the transport position.

Lifting with a crane is not permitted.

Prerequisites • Power connection is disconnected

• Water tray is emptied and pump in holder

• Saw table is locked

• The water tray is locked

• Table feet are folded up and tightened

• Lever of the height adjustment of the saw head is firmly tightened

• Wheels are removed

The saw should only be lashed to the handle bars to avoid damage to the running rails and saw head.

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COMMISSIONING

4.1. Connections and media

Electrical Connection A power source with the operating voltage indicated on the type plate must be available. We strongly

recommend fusing with a residual current device (FI / RCD).

Water Tray The water tray should only be filled with clean water To prevent dust formation and overheating during

cutting, the saw blade must always be lubricated with water and cooled.

Dry cuts are prohibited!

NOTICE

Freezing of the water pump

Remove the water pump from the water tray if there is a risk of freezing

 Remove the water pump from the water tray

 Drain the water pipes of the water pump

 Slowly thaw frozen water pump and check for damage

4.2. Tool selection

WARNING

Danger due to tool breakage

Unsuitable tools can break and cause injuries.

 No rotating tool, whose maximum speed is lower than the rated speed of the machine, must be used.

 Defective or broken tools must be replaced immediately.

 The use of untested or unapproved tools such as cutting discs or circular saw blades is prohibited.

Damaged tools must not be used!

 All tools in the field of diamond tools are colour-coded. The tools differ, depending on the area and

scope of application. For the best results, the parameters must be correct.

Storing Tools The tools used must be protected from moisture. The segments installed around the saw blade must be

protected from damage.

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4.3. Controls

#1 EMERGENCY STOP Button

Pos. 2 STOP BUTTON: (RED / 0)

To switch off the machine, press the stop button as far as it will go.

Pos. 3 START BUTTON (GREEN / I)

To switch on the machine, press the stop button as far as it will go.

Pos. 4 POWER SUPPLY (plug) with phase inverter:

Power connection of the machine.

Disable drive and unplug before any maintenance and adjustments.

ATTENTION: Do not pull the plug when the drive is active!

The plug has a phase inverter. By turning it 180°, the direction of rotation of the tool can be

adjusted if necessary.

3

2

1

4

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4.4. Locking the saw table and water tray

CAUTION

Crush hazard

Crushing and cutting injuries due to uncontrolled movement of the saw table.

 The saw table must be locked for assembly, dismantling and transport.

Locking • To lock the saw table, the locking lever must engage under the screw head.

• To lock the water tray, move the locking lever downwards.

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4.5. Machine installation

CAUTION

Crush hazard

The machine is heavy. Crush hazard due to the legs folding in or the saw falling over.

 Assembly requires a second person

 The centre of gravity is not central

 The Masonry saw must be stable and level on the ground when assembled.

 Before using the saw, check that the toggles on the legs are screwed tight.

Workfow 1. Clear and keep free the safety area around the machine.

2. The working area must be well lit

3. Lift the Masonry saw by two people at one end.

4. Fold out the machine feet on one short side, engage and tighten with toggles.

5. Insert locking pins

6. Repeat on opposite side

7. Fill the tray with clean water

Secure area

1

2

3

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Lissmac DTS 601 Owner's manual

Lissmac DTS 601 Owner's manual

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