PRONAR WWT600 Owner's manual

Type
Owner's manual
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
phone: +48 085 681 63 29 +48 085 681 64 29
+48 085 681 63 81 +48 085 681 63 82
fax: +48 085 681 63 83 +48 085 682 71 10
www.pronar.pl
OPERATOR'S MANUAL
MULTIFUNCTION ARM
PRONAR WWT600
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION 1A-05-2016 PUBLICATION NO. 21N-00000000-UM
MULTIFUNCTION ARM
PRONAR WWT600
MACHINE IDENTIFICATION
SYMBOL /TYPE:
SERIAL NUMBER:
INTRODUCTION
Information contained herein is current at date of publication. As a result of improvements,
some numerical values and illustrations contained in this publication may not correspond to the
factual specification of the machine supplied to the user. The manufacturer reserves the right to
introduce design changes in machines produced that facilitate operation and improve the quality
of their work, without making minor amendments to this Operator's Manual.
This Operator's Manual is an integral part of the machine's documentation. Before using the
machine, the user must carefully read this Operator's Manual and observe all
recommendations. This guarantees safe operation and ensures malfunction free work of the
machine. The machine is designed to meet obligatory standards, documents and legal
regulations currently in force.
The manual describes the basic safety rules and operation of PRONAR WWT600 multifunction
arm. If the information stated in the Operator's Manual needs clarification then the user should
refer for assistance to the sale point where the machine was purchased or to the Manufacturer.
MANUFACTURER'S ADDRESS:
PRONAR Sp. z o.o.
ul. Mickiewicza 101A
17-210 Narew
CONTACT TELEPHONES
+48 085 681 63 29 +48 085 681 64 29
+48 085 681 63 81 +48 085 681 63 82
SYMBOLS APPEARING IN THIS OPERATOR'S MANUAL
Information, descriptions of danger and precautions and also recommendations and prohibitions
associated with user safety instructions are marked:
and also preceded by the word "DANGER”. Failure to observe the instructions may endanger
the machine operator's or other person's health or life.
Particularly important information and instructions, the observance of which is essential, are
distinguished in the text by the sign:
and also preceded by the word "ATTENTION". Failure to observe the instructions may lead to
damage to the machine as a result of improper operation, adjustment or use.
In order to focus the user's attention on the need to perform maintenance, the relevant section
of the Operator's Manual is marked with the pictogram:
Additional tips and advice for machine operation are marked:
and also preceded by the word "TIP".
DIRECTIONS USED IN THIS OPERATOR'S MANUAL
Left side side to the left hand of the operator facing in the direction of machine's forward
travel.
Right side side to the right hand of the operator facing in the direction of machine's forward
travel.
TABLE OF CONTENTS
1
BASIC INFORMATION 1.1
1.1
IDENTIFICATION 1.2
1.2
INTENDED USE 1.3
1.3
EQUIPMENT 1.5
1.4
TERMS OF WARRANTY 1.5
1.5
TRANSPORT 1.6
1.6
ENVIRONMENTAL HAZARDS 1.9
1.7
WITHDRAWAL FROM USE 1.9
2
SAFETY ADVICE 2.1
2.1
BASIC SAFETY RULES 2.2
2.1.1 USE OF MACHINE 2.2
2.1.2 HITCHING AND UNHITCHING FROM CARRYING VEHICLE 2.3
2.1.3 HYDRAULIC SYSTEM 2.4
2.1.4 TRANSPORTING THE MACHINE 2.4
2.1.5 MAINTENANCE 2.5
2.1.6 OPERATING THE MULTIFUNCTION ARM 2.6
2.1.7 OPERATION OF PTO SHAFT 2.7
2.2
DESCRIPTION OF RESIDUAL RISK 2.9
2.3
INFORMATION AND WARNING DECALS 2.10
3
DESIGN AND OPERATION 3.1
3.1
TECHNICAL SPECIFICATION 3.2
3.2
GENERAL DESIGN AND OPERATION 3.5
4
CORRECT USE 4.1
4.1
PREPARING FOR WORK 4.2
4.2
HITCHING THE MULTIFUNCTION ARM TO THE CARRYING
VEHICLE (TRACTOR) 4.4
4.3
START AND OPERATION OF THE MULTIFUNCTION ARM BY
MEANS OF THE CONTROLS 4.9
4.4
ATTACHING THE WORKING HEAD 4.12
4.5
TRANSPORTING THE MACHINE 4.14
4.6
SETTING THE MULTIFUNCTION ARM IN WORKING POSITION
AND OPERATION 4.16
5
MAINTENANCE 5.1
5.1
CHECKING TECHNICAL CONDITION 5.2
5.2
HYDRAULIC SYSTEM OPERATION 5.3
5.2.1 OIL TANK AND OIL FILTERS 5.4
5.2.2 MULTIPLIER GEAR BOX WITH THE HYDRAULIC OIL PUMP ASSEMBLY 5.7
5.2.3 HYDRAULIC SELECTIVE CONTROL VALVES. 5.8
5.3
ELECTRICAL SYSTEM MAINTENANCE 5.9
5.4
LUBRICATION 5.10
5.5
TIGHTENING BOLT CONNECTIONS 5.12
5.6
STORAGE 5.13
5.7
TROUBLESHOOTING 5.14
SECTION
1
BASIC
INFORMATION
PRONAR WWT600 SECTION 1
1.2
1.1 IDENTIFICATION
FIGURE 1.1 Location of the data plate.
PRONAR WWT600 multifunction arm is marked with the data plate located on the lower part
of the multifunction arm's frame (FIGURE 1.1). When buying the machine check that the
serial numbers on the machine agree with the number written in the WARRANTY BOOK, in
the sales documents and in the OPERATOR'S MANUAL.
SECTION 1 PRONAR WWT600
1.3
The meanings of the individual fields found on the data plate (FIGURE 1.1) are presented in
the table below:
A - machine name, B - machine type/symbol
C - serial number, D - year of manufacture,
E - gross weight [kg], F - Quality Control marking,
G – machine name, name extension
1.2 INTENDED USE
PRONAR WWT600 multifunction arm is designed according to current safety requirements
and engineering standards.
PRONAR WWT600 multifunction arms is designed for cooperating with various types of
compatible working heads.
The multifunction arm with a working head is designed for the maintenance of municipal
infrastructure, urban greenery, orchards and wooded areas and for agricultural works. It
could be used for maintaining grass and hedges, trimming branches and boughs, cleaning
field drains and for maintaining road infrastructure. Exact intended purpose of the
multifunction arm-working head set is described in the Operator's Manual of a given working
head. The multifunction arm's jointed design and its far reach enables the operator to carry
out works in hard-to-access places such as roadside ditches behind safety barriers, slopes
and field drains.
Transporting people, animals or other materials is forbidden and regarded as contrary to the
intended purpose. During the use of the machine comply with all road traffic regulations and
transport regulations in force in the given country, and any breach of these regulations is
regarded by the Manufacturer as use contrary to its intended purpose.
ATTENTION
The multifunction arm must not be used for purposes other than those for which it is
intended, in particular:
for transporting people and animals,
for transport of whatever materials or objects.
Using it as intended involves all actions connected with the safe and proper operation and
maintenance of the machine. Due to the above, the user is obliged to:
PRONAR WWT600 SECTION 1
1.4
carefully read the OPERATOR'S MANUAL and comply with its recommendations,
understand the machine's operating principle and how to operate it safely and
correctly,
adhere to the established maintenance and adjustment plans,
comply with general safety regulations while working,
prevent accidents,
comply with the road traffic regulations and transport regulations in force in a given
country, in which the machine is used,
carefully read the carrying vehicle's operator's manual and comply with its
recommendations.
TABLE 1.1 Requirements for carrying vehicle (agricultural tractor).
CONTENTS UNIT REQUIREMENTS
Carrying vehicle's (tractor's) three-
point linkage Rear three-point linkage of Category II
according to ISO 730-1 standard
Rear power take-off shaft (PTO)
Type
Rotation speed
Number of splines on PTO shaft
Rotation direction
-
RPM
pc.
-
Type 1 (1 3/8”) acc. to ISO 730-1
540
6
clockwise
Electric sockets
3-pin socket, 12V (power supply of
cooler fan)
7-pin socket, 12V (power supply of
rear lamp assembly)
Other requirements
Minimum carrying vehicle`s weight kg 4500
The multifunction arm may only be used by persons, who:
are familiar with the contents of this publication and with the contents of the carrying
vehicle Operator's Manual,
have been trained in the multifunction arm safe operation,
have the required authorisation to drive and are familiar with the road traffic
regulations and transport regulations.
SECTION 1 PRONAR WWT600
1.5
1.3 EQUIPMENT
TABLE 1.2 Equipment of PRONAR WWT600 multifunction arm
EQUIPMENT STANDARD
OPTION
Operator's Manual
Warranty book
Drive shaft 5R 502 4 BA 502
Working head connection TYPE 60
Wiring harness of the carrying vehicle (tractor) supplying the
cooler fan
1.4 TERMS OF WARRANTY
PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used
according to its intended purpose as described in the OPERATOR'S MANUAL. Defects
discovered during the warranty period will be removed by the Warranty Service. The repair
period is specified in the Warranty Book.
The warranty does not cover those parts and sub-assemblies of the machine which are
subject to wear in normal usage conditions, regardless of the warranty period:
The warranty service only applies to factory defects and mechanical damage that is not due
to the user's fault.
In the event of damage arising from:
mechanical damage which is the user's fault, road accidents,
by inappropriate use, adjustment or maintenance, use of the machine for
purposes other than those for which it is intended,
use of damaged machine,
repairs carried out by unauthorised persons, improperly carried out repairs,
making unauthorised alterations to machine design,
the user will lose the right to warranty service.
PRONAR WWT600 SECTION 1
1.6
TIP
Demand that the seller carefully and precisely fills out the Warranty Book and warranty
repair coupons. A missing date of purchase or sale point stamp, may make the user
ineligible for any warranty repair or refund.
The user is obliged to report immediately on noticing any wear in the paint coating or traces
of corrosion, and to have the faults rectified whether they are covered by the warranty or not.
For detailed Terms & Conditions of Warranty, please refer to the WARRANTY BOOK
attached to each machine.
Modification of the multifunction arm without the written consent of the Manufacturer is
forbidden. In particular, do NOT weld, drill holes in, cut or heat the main structural elements
of the machine, which have a direct impact on the machine operation safety.
1.5 TRANSPORT
The multifunction arm is ready for sale completely assembled and does not require packing.
Packing is only required for the machine's technical documentation and any extra fittings.
ATTENTION
Before transporting independently, the carrying vehicle driver must carefully read this
Operator's Manual and observe its recommendations. When being transported on a
motor vehicle the multifunction arm must be mounted on the vehicle's platform in
accordance with the transport safety requirements. The driver of the vehicle should take
particular care while driving. This is due to the vehicle's centre of gravity shifting
upwards when loaded with the machine.
Delivery is either by transport on a vehicle or independently. Transport of the multifunction
arm is permissible connected to a carrying vehicle provided the vehicle's driver familiarises
himself with the machine's Operator's Manual and particularly with information concerning
safety and principles of connection and transport of multifunction arm on public roads. Do
NOT drive the vehicle with the multifunction arm hitched when visibility is limited.
When loading and unloading the multifunction arm, comply with the general principles of
workplace health and safety for reloading work. Persons operating reloading equipment must
have the qualifications required to operate these machines.
ATTENTION
Do NOT secure lifting slings or any types of securing elements to hydraulic cylinders.
SECTION 1 PRONAR WWT600
1.7
TIP
During loading, the multifunction arm should be placed in transport position, without the
working head. (FIGURE 4.6).
FIGURE 1.2 Support feet of multifunction arm during loading.
(1)- support feet.
During loading and transportation the multifunction arm should stand on support feet (1)
(FIGURE 1.2) extended and locked on both sides of the arm at the same height.
The multifunction arm should be attached firmly to the platform of the vehicle using straps or
chains fitted with a tightening mechanism. The fastening equipment used must have a valid
safety certificate. Exercise particular caution when lifting the machine. During the loading
work particular care should be taken not to damage paint coating.
ATTENTION
Nobody may be in the manoeuvring zone during transferring multifunction arm to other
means of transport.
PRONAR WWT600 SECTION 1
1.8
FIGURE 1.3 Location of centre of gravity of the multifunction arm in transport
position (without hydraulic oil in the tank).
TABLE 1.3 Centre of gravity.
Dimension (FIGURE 1.3 Unit WWT600
A mm 433
B mm 845
C mm 1049
SECTION 1 PRONAR WWT600
1.9
1.6 ENVIRONMENTAL HAZARDS
A hydraulic oil leak constitutes a direct threat to the natural environment owing to its limited
biodegradability. While carrying out maintenance and repair work which involves the risk of
an oil leak, this work should take place on an oil resistant floor or surface. In the event of oil
leaking into the environment, first of all contain the source of the leak, and then collect the
leaked oil using available means. Remaining oil should be collected using sorbents, or by
mixing the oil with sand, sawdust or other absorbent materials. The oil pollution, once
gathered up, should be kept in a sealed, marked, hydrocarbon resistant container, and then
passed on to the appropriate oil waste recycling centre. The container should be kept away
from heat sources, flammable materials and food.
Oil, which has been used up or is unsuitable for further use owing to a loss of its properties
should be stored in its original packaging in the conditions described above.
1.7 WITHDRAWAL FROM USE
In the event of decision by the user to withdraw the machine from use, comply with the
regulations in force in the given country concerning withdrawal from use and recycling of
machines withdrawn from use.
Before proceeding to dismantle equipment, oil shall be completely removed from hydraulic
system and transmission. Locations of drain plugs and method for draining oil are described
in Section 5.
When spare parts are changed, worn out or damaged parts should be taken to a collection
point for recyclable raw materials. Waste oil and also rubber and plastic elements should be
taken to establishments undertaking the utilisation of such waste.
ATTENTION
During dismantling personal protection equipment shall be used i.e. protective clothing,
boots, gloves and protective goggles etc.
Avoid contact of skin with oil. Do not allow used oil to spill.
PRONAR WWT600 SECTION 1
1.10
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PRONAR WWT600 Owner's manual

Type
Owner's manual

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