Chicago Pneumatic PAC P 9 Operating instructions
- Type
- Operating instructions
Chicago Pneumatic PAC P 9 is a hydraulic power pack that is designed for a variety of applications, including:
- Construction: powering hydraulic tools such as breakers, rock drills, and chipping hammers
- Industrial: powering hydraulic presses, lifts, and other machinery
- Mining: powering hydraulic pumps, conveyors, and other equipment
The PAC P 9 is a powerful and reliable machine that is built to withstand the tough demands of these applications. It features a durable construction, a high-pressure hydraulic system, and a variety of safety features.
Some of the key features of the PAC P 9 include:
Chicago Pneumatic PAC P 9 is a hydraulic power pack that is designed for a variety of applications, including:
- Construction: powering hydraulic tools such as breakers, rock drills, and chipping hammers
- Industrial: powering hydraulic presses, lifts, and other machinery
- Mining: powering hydraulic pumps, conveyors, and other equipment
The PAC P 9 is a powerful and reliable machine that is built to withstand the tough demands of these applications. It features a durable construction, a high-pressure hydraulic system, and a variety of safety features.
Some of the key features of the PAC P 9 include:
Safety and operating instructions
Hydraulic power packs
PAC P9
www.cp.com
Contents
Introduction ............................................................................................................................................. 5
About the Safety and operating instructions .................................................................................... 5
Safety instructions .................................................................................................................................. 5
Safety signal words ............................................................................................................................ 5
Personal precautions and qualications ....................................................................................... 5
Personal protective equipment .......................................................................................................... 5
Drugs, alcohol or medication ............................................................................................................. 5
Installation, precautions .................................................................................................................. 6
Operation, precautions ..................................................................................................................... 6
Maintenance, precautions ................................................................................................................ 8
Storage, precautions ......................................................................................................................... 8
Overview ................................................................................................................................................... 9
Design and function .......................................................................................................................... 9
Main parts ........................................................................................................................................... 9
Labels ................................................................................................................................................... 9
Data plate .......................................................................................................................................... 9
Noise level label ............................................................................................................................... 10
EHTMA ............................................................................................................................................ 10
EHTMA category .............................................................................................................................. 10
Safety label ...................................................................................................................................... 10
Fuel label ......................................................................................................................................... 10
Lifting point label ............................................................................................................................. 10
Installation ............................................................................................................................................. 10
Quick-release couplings .................................................................................................................. 10
Hydraulic oil ...................................................................................................................................... 11
Hydraulic control and connectors ................................................................................................. 11
Hoses and connections .................................................................................................................... 11
Connecting hoses ............................................................................................................................ 11
Disconnecting hoses ........................................................................................................................ 12
Hose length ..................................................................................................................................... 12
Checking the hydraulic system ...................................................................................................... 12
Transport ................................................................................................................................................ 12
Operation ............................................................................................................................................... 12
Operating .......................................................................................................................................... 12
Preparation before starting .............................................................................................................. 12
Start and stop ................................................................................................................................... 13
Starting the engine .......................................................................................................................... 13
Stopping the engine ........................................................................................................................ 14
When taking a break ....................................................................................................................... 14
Maintenance ........................................................................................................................................... 14
Every day ............................................................................................................................................ 14
Check hydraulic oil
lter ................................................................................................................... 14
Every three months .......................................................................................................................... 15
Every 300 hours or every year ........................................................................................................ 15
Storage .................................................................................................................................................... 15
Disposal ................................................................................................................................................... 15
Troubleshooting .................................................................................................................................... 16
PAC P9
Contents
3392 5255 01 | Original instructions 3
Technical data ........................................................................................................................................ 17
Machine data ..................................................................................................................................... 17
Noise declaration statement .......................................................................................................... 17
Noise data .......................................................................................................................................... 18
EC Declaration of Conformity ............................................................................................................. 19
EC Declaration of Conformity (EC Directive 2006/42/EC) ........................................................ 19
Contents PAC P9
4 3392 5255 01 | Original instructions
Introduction
Thank you for choosing Chicago Pneumatic brand
products. For over a century, the Chicago
Pneumatic brand has represented performance
and innovation in the pneumatic tool industry.
Today the brand is found around the world on a
range of pneumatic and hydraulic tools that
includes breakers, rock drills, chipping hammers,
clay-diggers, picks and busters, scabblers, pumps
and a whole lot more.
The Chicago Pneumatic brand is associated with
powerful and reliable products that are easy to
maintain and that give good value for the money.
For more information please visit www.cp.com
Construction Tools EOOD
7000 Rousse
Bulgaria
About the Safety and
operating instructions
The aim of the instructions is to provide you with
knowledge of how to use the machine in an
efcient, safe way. The instructions also give you
advice and tell you how to perform regular
maintenance on the machine.
Before using the machine for the
rst time you
must read these instructions carefully and
understand all of them.
Safety instructions
To reduce the risk of serious injury or death to
yourself or others, read and understand the Safety
and operating instruction before installing,
operating, repairing, maintaining, or changing
accessories on the machine.
Post this Safety and operating instruction at work
locations, provide copies to employees, and make
sure that everyone reads the Safety and operating
instruction before operating or servicing the
machine. For professional use only.
In addition, the operator or the operator's
employer must assess the specic risks that may be
present as a result of each use of the machine.
Safety signal words
The safety signal words Danger, Warning and
Caution have the following meanings:
DANGER
Indicates a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
Indicates a hazardous
situation which, if not
avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous
situation which, if not
avoided, could result in minor
or moderate injury.
Personal precautions and
qualications
Only qualied and trained persons may operate or
maintain the machine. They must be physically
able to handle the bulk, weight, and power of the
machine. Always use your common sense and
good judgement.
Personal protective equipment
Always use approved protective equipment.
Operators and all other persons in the working
area must wear protective equipment, including at
a minimum:
•
Protective helmet
•
Hearing protection
•
Impact resistant eye protection with side
protection
•
Respiratory protection when appropriate
•
Protective gloves
•
Proper protective boots
•
Appropriate work overall or similar clothing
(not loose-tting) that covers your arms and
legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor
reactions and incorrect assessments can lead to
severe accidents or death.
►
Never use the machine when you are tired or
under the inuence of drugs, alcohol or
medication.
►
No person who is under the inuence of drugs,
alcohol or medication may operate the
machine.
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 5
Installation, precautions
WARNING Hydraulic oil at high pressure
Thin jets of hydraulic oil under high pressure can
penetrate the skin and cause permanent injury.
►
Immediately consult a doctor if hydraulic oil
has penetrated the skin.
►
Never use your ngers to check for hydraulic
uid leaks.
►
Keep your face away from any possible leaks.
WARNING Hydraulic oil
Spilled hydraulic oil can cause burns, accidents
due to slippery conditions and will also harm the
environment.
►
Take care of all spilled oil and handle it
according to your safety and environmental
regulations.
►
Never dismount the hydraulic machine when
the hydraulic oil is hot.
CAUTION Skin eczema
Hydraulic oil can cause eczema if it comes in
contact with the skin.
►
Avoid getting hydraulic oil on your hands.
►
Always use protective gloves when working
with hydraulic oil.
►
Wash hands after contact with hydraulic oil.
CAUTION Moving parts
Risk for crushed hands and ngers.
►
Never check bores or passages with hands or
ngers.
►
Never operate the machine when adjusting the
choke control or fuel valve.
Operation, precautions
DANGER Explosion hazard
When working on certain materials and when
using certain materials in machine parts, sparks
and ignition can occur. Explosions will lead to
severe injuries or death.
►
Never operate the machine in any explosive
environment.
►
Never use the machine near ammable
materials, fumes or dust.
►
Make sure that there are no undetected sources
of gas or explosives.
DANGER Fuel hazard
The fuel (petrol and oil) is extremely ammable
and petrol fumes can explode when ignited,
causing serious injury or death.
►
Protect your skin from contact with the fuel. If
fuel has penetrated the skin, consult a qualied
health professional.
►
Never remove the ller cap, and never ll the
fuel tank when the machine is hot.
►
Release the
ller cap slowly to let pressure
escape.
►
Never overll the fuel tank.
►
Make sure the ller cap is screwed on when the
machine is used.
►
Avoid spilling fuel on the machine, wipe off any
spilled fuel.
►
Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
►
Never use the machine in the proximity of
material that can generate sparks. Remove all
hot or spark-generating devices before starting
the machine.
►
Never smoke when
lling the fuel tank or when
working with the machine or servicing it.
►
Only store fuel in a container that is specially
constructed and approved for the purpose.
►
Consumed petrol and oil containers must be
taken care of and returned to the retailer.
►
Never use your ngers to check for uid leaks.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion
engine contains carbon monoxide which is
poisonous, and chemicals known to the State of
California and other authorities to cause cancer,
birth defects, or other reproductive harm.
Inhalation of exhaust fumes can cause serious
injury, illness, or death.
►
Never inhale exhaust fumes.
►
Never operate the machine indoors or in a
poorly ventilated area.
►
Never stand in a deep hole, ditch, or similar
surrounding during operating.
Safety and operating instructions
PAC P9
6 3392 5255 01 | Original instructions
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when
using the machine may cause serious and
permanent respiratory disease, illness, or other
bodily injury (for example, silicosis or other
irreversible lung disease that can be fatal, cancer,
birth defects, and/or skin inammation).
Some dusts and fumes created by drilling,
breaking, hammering, sawing, grinding and other
construction activities contain substances known
to the State of California and other authorities to
cause respiratory disease, cancer, birth defects, or
other reproductive harm. Some examples of such
substances are:
•
Crystalline silica, cement, and other masonry
products.
•
Arsenic and chromium from chemically-treated
rubber.
•
Lead from lead-based paints.
Dust and fumes in the air can be invisible to the
naked eye, so do not rely on eye sight to
determine if there is dust or fumes in the air.
To reduce the risk of exposure to dust and fumes,
do all of the following:
►
Perform site-specic risk assessment. The risk
assessment should include dust and fumes
created by the use of the machine and the
potential for disturbing existing dust.
►
Use proper engineering controls to minimize
the amount of dust and fumes in the air and to
minimize build-up on equipment, surfaces,
clothing, and body parts. Examples of controls
include: exhaust ventilation and dust collection
systems, water sprays, and wet drilling. Control
dusts and fumes at the source where possible.
Make sure that controls are properly installed,
maintained and correctly used.
►
Wear, maintain and correctly use respiratory
protection as instructed by your employer and
as required by occupational health and safety
regulations. The respiratory protection must be
effective for the type of substance at issue (and
if applicable, approved by relevant
governmental authority).
►
Work in a well ventilated area.
►
If the machine has an exhaust, direct the
exhaust so as to reduce disturbance of dust in a
dust lled environment.
►
Operate and maintain the machine as
recommended in the operating and safety
instructions
►
Select, maintain and replace consumables/
working tools/ other accessories as
recommended in the operating and safety
instructions. Incorrect selection or lack of
maintenance of consumables/ inserted tools/
other accessories may cause an unnecessary
increase in dust or fumes.
►
Wear washable or disposable protective clothes
at the worksite, and shower and change into
clean clothes before leaving the worksite to
reduce exposure of dust and fumes to yourself,
other persons, cars, homes, and other areas.
►
Avoid eating, drinking, and using tobacco
products in areas where there is dust or fumes.
►
Wash your hands and face thoroughly as soon
as possible upon leaving the exposure area,
and always before eating, drinking, using
tobacco products, or making contact with
other persons.
►
Comply with all applicable laws and
regulations, including occupational health and
safety regulations.
►
Participate in air monitoring, medical
examination programs, and health and safety
training programs provided by your employer
or trade organizations and in accordance with
occupational health and safety regulations and
recommendations. Consult with physicians
experienced with relevant occupational
medicine.
►
Work with your employer and trade
organization to reduce dust and fume exposure
at the worksite and to reduce the risks. Effective
health and safety programs, policies and
procedures for protecting workers and others
against harmful exposure to dust and fumes
should be established and implemented based
on advice from health and safety experts.
Consult with experts.
►
Residues of hazardous substances on the
machine can be a risk. Before undertaking any
maintenance on the machine, clean it
thoroughly.
WARNING Overheated power pack
The power pack can become overheated and
cause burns.
►
Never close the cooler in order to warm up the
power pack quicker.
►
Never run the power pack without a fan.
WARNING Slipping, tripping and falling
hazards
There is a risk of slipping, tripping or falling, for
example tripping on hoses or on other objects.
Slipping, tripping or falling can cause injury. To
reduce this risk:
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 7
►
Always make sure that no hose or other object
is in your way or in any other person's way.
►
Always make sure you are in a stable position
with your feet as far apart as your shoulder
width and keeping a balanced body weight.
DANGER Electrical hazard
The machine is not electrically insulated. If the
machine comes into contact with electricity,
serious injuries or death may result.
►
Never operate the machine near any electric
wire or other source of electricity.
►
Make sure that there are no concealed wires or
other sources of electricity in the working area.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
►
Keep your hands away from the start and stop
device until you are ready to start the machine.
►
Learn how the machine is switched off in the
event of an emergency.
►
Stop the machine immediately in all cases of
power supply interruption.
WARNING Noise hazard
High noise levels can cause permanent and
disabling hearing loss and other problems such as
tinnitus (ringing, buzzing, whistling, or humming
in the ears). To reduce risks and prevent an
unnecessary increase in noise levels:
►
Risk assessment of these hazards and
implementation of appropriate controls is
essential.
►
Operate and maintain the machine as
recommended in these instructions.
►
Select, maintain and replace the working tool
as recommended in these instructions.
►
If the machine has a silencer, check that it is in
place and in good working condition.
►
Always use hearing protection.
►
Use damping material to prevent work pieces
from 'ringing'.
WARNING Nominal pressure
If the maximum nominal pressure for the hydraulic
machine is exceeded, it can result in material
damage and personal injury.
►
Always run the hydraulic machine with a tool
that does not require a continuously higher
pressure than the stated nominal pressure. See
section "Technical data".
Maintenance, precautions
WARNING Machine modication
Any machine modication may result in bodily
injuries to yourself or others.
►
Never modify the machine. Modied machines
are not covered by warranty or product
liability.
►
Always use original parts, cutting blades/
working tools, and accessories.
►
Change damaged parts immediately.
►
Replace worn components in good time.
WARNING Hot components
Under normal working conditions the engine
components, particularly the exhaust system, will
get hot. The hydraulic oil, pump, valve, and tank
can also reach high temperatures that can cause
burns.
►
Never touch a hot exhaust system, hydraulic
oil, pump, valve or tank.
WARNING Accessory hazards
Accidental engagement of accessories during
maintenance or installation can cause serious
injuries, when the power source is connected.
►
Never inspect, clean, install, or remove
accessories while the power source is
connected.
Storage, precautions
◆
Keep the machine and tools in a safe place, out
of the reach of children and locked up.
Safety and operating instructions PAC P9
8 3392 5255 01 | Original instructions
Overview
To reduce the risk of serious injury or death
to yourself or others, read the Safety
instructions section found on the previous
pages of this manual before operating the
machine.
Design and function
PAC P9 is a hydraulic power pack designed for
operating hydraulic breakers and other hydraulic
machines. No other use is permitted.
PAC P9 is tted with an 8,5 HP HONDA air cooled
petrol engine with a hydraulic POD system (power
on demand).
The oil
ow is 20 ± 2 l.p.m continuous (5 US gal/
min).
Main parts
A. Filter condition gauge
B. Oil cooler
C. Engine oil, dipstick
D. By-pass valve
E. Filler cap, hydraulic oil
F. Filler cap, fuel
G. Ignition switch OFF and ON
H. Recoil start
I. Air lter
J. Choke control
K. Fuel tap
L. Sight glass, hydraulic oil level
M. Pressure relief valve
N. Hydraulic oil lter
O. Drain plug
P. Hydraulic pump
Q. Foldable handles
Labels
The machine is tted with labels containing
important information about personal safety and
machine maintenance. The labels must be in such
condition that they are easy to read. New labels
can be ordered from the spare parts list.
Data plate
Made in xxxxxx
F
D
C
A
B
G
E H
Construction Tools EOOD
A. Maximum permitted hydraulic oil ow
B. Machine type
C. Maximum relief valve setting
D. The warning symbol together with the book
symbol means that the user must read the
safety and operating instructions before the
machine is used for the rst time.
E. Serial number (is also stamped in the valve
housing).
F. The CE symbol means that the machine is EC-
approved. See the EC declaration which is
delivered with the machine for more
information.
G. Year of manufacture.
H. Maximum nominal operating pressure
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 9
Noise level label
WA
xxx
dB
The label indicates the guaranteed noise level
corresponding to EC-directive 2000/14/EC. See
"Technical data" for accurate noise level.
EHTMA
The European Hydraulic Tool Manufacturers
Association (EHTMA) has categorised hydraulic
power packs and tools in terms of ow rate and
working pressure.
PAC P9
Flow rate 20 l.p.m. (5 US gal/min)
Nominal pressure 125 bar (1,810 psi)
Max pressure 150 bar (2,175 psi)
EHTMA category C
EHTMA category
The machine is clearly marked with EHTMA
categories. It is important that any power source
used is in a compatible category. If any doubt,
consult an authorised supervisor.
Safety label
Fuel label
Lifting point label
Installation
WARNING Whipping hydraulic hose
Hydraulic hoses under pressure can whip
uncontrollably if screws loosen or are loosened. A
whipping hydraulic hose can cause severe injuries.
►
Depressurise the hydraulic system before
loosening the connection of a hydraulic hose.
►
Tighten the nuts on the connections of the
hydraulic hoses to the required torque.
►
Check that the hydraulic hose and the
connections are not damaged.
Quick-release couplings
The original hydraulic hoses are tted with Flat-
Face quick-release couplings that are strong and
easy to clean. The quick-release couplings are
tted so that the male connection supplies oil and
the female connection receives oil.
NOTICE Wipe all couplings clean before
connecting. Ensure that couplings are clean and
correctly engaged before operation. Failure to do
so may result in damage to the quick couplings
and cause overheating and cause foreign matter to
enter the hydraulic system.
Safety and operating instructions
PAC P9
10 3392 5255 01 | Original instructions
Hydraulic oil
In order to protect the environment, use of
biologically degradable hydraulic oil is
recommended. No other uids must be used.
◆
Viscosity (preferred) 20-40 cSt.
◆
Viscosity (permitted) 15-100 cSt.
◆
Viscosity index minimum 100.
Standard mineral or synthetic oil can be used.
Make sure to only use clean oil and lling
equipment.
When the machine is used continuously, the oil
temperature will stabilise at a level which is called
the working temperature. This will, depending on
the type of work and the cooling capacity of the
hydraulic system, be between 20-40°C (68-104°F)
above the ambient temperature. At working
temperature, the oil viscosity must be within the
preferred limits. The viscosity index indicates the
connection between viscosity and temperature. A
high viscosity is therefore preferred, because the
oil can then be used within a wider temperature
range. The machine must not be used, if oil
viscosity fails to remain within the permitted area,
or if the working temperature of the oil does not
fall between 20°C (68°F) and 70°C (158°F).
NOTICE The setting of the pressure relief valve on
the machine can in some cases be higher than the
prescribed maximum setting according to the
EHTMA category, see "EHTMA category". A too
high pressure relief valve setting can harm the
machine to be used. Readjust the pressure relief
valve, if the technical
specications of the machine
prescribe a lower pressure relief valve setting than
the standard setting of the machine.
Hydraulic control and
connectors
The by-pass valve (A) must be in the OFF position
when starting and in the ON position when using
the machine.
Connectors (B) and (C) are used to connect the
power pack to the machine as follows:
◆
Connector (B) = Return (female quick-release
coupling).
◆
Connector (C) = Feed (male quick-release
coupling).
Hoses and connections
Ensure that the machine you plan to use is
compatible with the model of power pack being
used. Otherwise, both the power pack and the
machine might be harmed. Check the "Technical
data" in this instruction book and compare the
ow rate with the technical specications in the
instruction book for the machine.
Connecting hoses
1. Turn the by-pass valve to the OFF position and
stop the engine.
2. Make sure the couplings are clean and
serviceable.
3. Attach the return line hose and the feed line
hose.
4. Start the engine and run the power pack to
ll
up the hydraulic circuit. Check the hydraulic oil
level.
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 11
Disconnecting hoses
1. Turn the by-pass valve to the OFF position and
stop the engine.
2. Remove the feed line hose and the return line
hose.
The couplings are unlocked by moving the collar
back on the coupling.
Hose length
For power packs giving a ow of 20 l.p.m. (5 US
gal/min), a maximum hose length of 21 m (69 ft)
is recommended. For power packs giving a higher
ow, a maximum hose length of 14 m (46 ft) is
recommended.
Normally, 7 m (23 ft) of Twin hose is used for the
power pack.
Twin hoses and other accessories are shown in the
spare parts list.
Checking the hydraulic
system
To set or check the hydraulic oil ow and the
pressure relief valve we recommend using
Chicago Pneumatic or similar test equipment.
◆
0-250 bar (0-3,600 psi)
◆
5-46 l.p.m. (1-12 US gal/min)
1. Stop the engine.
2. Connect the test equipment to the power
pack. Male (B) to the return connector and
female (A) to the feed connector on the power
pack.
3. Make sure that the test equipment loading
valve is fully open.
4. Start the engine.
5. Move the by-pass valve on the power pack to
the on position.
6. Turn the loading valve, until the gauge shows
approximately 70 bar (1,000 psi) and allow the
power pack to warm up for 3-4 minutes.
7. Slowly close the loading valve, until the
pressure gauge shows a pressure of 100 bar
(1,400 psi).
8. Check that the
ow is according to the ow
rate in the technical specications.
9. The accuracy of the reading on the ow meter
is ±2 l.p.m. (±0.5 US gal/min). If the
performance is not in accordance with the
technical specications for the power pack, see
section "Troubleshooting".
Transport
During transport make sure the power pack is
secured. Ensure that the power pack is upright
during transportation and lifted with approved
lifting equipment.
Operation
WARNING Involuntary start
Involuntary start of the machine may cause injury.
►
Keep your hands away from the start and stop
device until you are ready to start the machine.
►
Learn how the machine is switched off in the
event of an emergency.
►
Stop the machine immediately in all cases of
power supply interruption.
Operating
Preparation before starting
The following checks must be made each time you
start to use the power pack. All these checks
concern the serviceability of the power pack.
Some concern your safety:
◆
Clean all safety labels. Replace any that are
missing or cannot be read.
◆
Inspect the power pack and hoses generally for
signs of damage.
Safety and operating instructions
PAC P9
12 3392 5255 01 | Original instructions
◆
Ensure that the by-pass valve moves freely. For
maintenance see "Every day".
◆
Remove dirt and debris especially from the
linkages and hydraulic oil cooler.
◆
Check for oil and fuel leakages beneath the
power pack.
◆
Ensure that the hydraulic couplings are clean
and fully serviceable.
◆
Check all fastenings.
◆
Check the hydraulic oil level and add as
necessary.
◆
Check the engine oil level and add oil as
necessary.
◆
Make sure the fuel ller cap is tightly closed.
◆
Place the power pack in a safe position, to
prevent tilting during operation.
◆
Ensure that any machines you plan to use are
compatible with the power pack model used.
◆
Ensure that you have adequate fuel for the job.
Top up as necessary, taking care not to overll.
◆
If the power pack has a recoil starter for starting
the engine, the cord must not be wound
around the operator's hand when starting the
engine.
The rst time the power pack is started with new
hoses, these will take approx 1.5 litres (0.4 US gal)
of oil to ll up. Add this amount of oil after the rst
start-up.
Start and stop
Starting the engine
1. Turn the engine switch (A) to position ON.
2. Turn on the fuel by setting the fuel control (B)
to the ON position.
3. Move the choke control (C) to the CLOSE
position. If the engine is warm, or the air
temperature is high, move the choke control to
the OPEN position.
4. Set the hydraulic by-pass valve (D) to the OFF
position.
5. Pull out the starter cord (E) until it resists.
Release the handle so the starter cord goes
back again, and then pull the starter cord until
the engine starts.
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 13
6. As the engine warms up, gradually move the
choke control (C) to the OPEN position.
Before usage, the power pack must be allowed to
warm up to its working temperature for several
minutes.
Stopping the engine
1. Turn the engine switch (A) to position OFF.
2. Turn off the fuel by setting the fuel control (B)
to the OFF position.
When taking a break
◆
During all breaks you must place the machine
in such a way that there is no risk for it to be
unintentionally started. Make sure to place the
machine on the ground, so that it can not fall.
◆
Switch off the power supply in the event of a
longer break or when leaving the workplace.
Maintenance
Regular maintenance is a basic requirement for the
continued safe and efcient use of the machine.
Follow the maintenance instructions carefully.
◆
Before starting maintenance on the machine,
clean it in order to avoid exposure to hazardous
substances. See “Dust and fume hazard”.
◆
Use only authorised parts. Any damage or
malfunction caused by the use of unauthorised
parts is not covered by warranty or product
liability.
◆
When cleaning mechanical parts with solvent,
comply with appropriate health and safety
regulations and ensure there is satisfactory
ventilation.
◆
For major service of the machine, contact the
nearest authorised workshop.
◆
After each service, check that the machine's
vibration level is normal. If not, contact the
nearest authorised workshop.
Every day
Never perform maintenance when the power pack
is running.
◆
Clean and inspect the machine and its
functions each day before start working.
◆
Conduct a general inspection for leaks and
damage and wear.
◆
Disassemble the by-pass valve and clean it,
replace the o-ring if worn.
◆
Change damaged parts immediately.
◆
Replace worn components in good time.
◆
Never use the equipment if you suspect that it
is damaged.
◆
Never strike or abuse the equipment.
◆
Make sure that all the attached and related
equipment, such as hoses and POD (power on
demand) are in good condition.
◆
Check hydraulic oil level.
◆
Check hydraulic couplings.
◆
Check hydraulic lter.
◆
Check engine oil level.
◆
All fasteners and other threaded components to
be tightened to the specied torque only.
◆
Check tightness of nuts, bolts, screws and hose
ttings after the rst days of operation and
there after in accordance with the maintenance
schedule.
◆
The engine oil should be replaced after the rst
8 hours of operation and thereafter in
accordance with the maintenance schedule in
the engine manufacturer's operating and
maintenance instructions.
Check hydraulic oil lter
When the lter gauge needle remains in the red
sector (while the engine is idling and the oil is at
service temperature), the lter must be replaced.
1. Stop the engine, switch off by-pass valve.
2. The old lter is removed by turning it
clockwise (use a lter strap wrench if
necessary).
3. Tilting the power pack rearwards will minimise
oil spillage.
4. Before mounting the new lter, it is
recommended to grease the surface of the seal
with oil in order to ease tightening of the lter.
Safety and operating instructions
PAC P9
14 3392 5255 01 | Original instructions
Every three months
◆
Check tightness of nuts, bolts, screws and hose
ttings.
◆
Clean the air cleaner element, see engine
manufacturer's handbook.
Every 300 hours or every
year
◆
Change the hydraulic oil.
◆
Wash the hydraulic tank.
◆
Change the hydraulic oil lter.
◆
For engine maintenance, see engine
manufacturer's handbook.
Storage
◆
Empty the tank before storing the machine.
◆
Check that the machine is properly cleaned
before putting it away for storage.
◆
Store the machine in a dry place.
◆
We recommend to store the machine in a
standing position. If stored in a lying position,
the machine must be placed on the back cover.
◆
Keep the machine and tools in a safe place, out
of the reach of children and locked up.
Disposal
A used machine must be treated and deposed of
in such a way that the greatest possible portion of
the material can be recycled and any negative
inuence on the environment is kept as low as
possible, and in respect to local restrictions.
Before a petrol driven machine is deposited it must
be emptied and cleaned of all oil and petrol.
Remaining oil and petrol must be dealt with in a
way that does not affect the environment.
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 15
Troubleshooting
Problem Cause Solution
Engine turns over but does not start No fuel Top up tank
Fuel line blocked Clear line
Fuel tap in position OFF Turn tap to position ON
Choke not closed Close choke
Engine malfunction Consult engine manual
Engine oil level drop Check oil level with dipstick, add if
necessary
Engine does not turn over or is difcult to
turn
By-pass valve in the ON position Turn valve to OFF
Engine malfunction Consult engine manual
Low hydraulic oil level Damaged hoses Check and replace if necessary
Leaking connections Check for tightness/leaks
Defective hose couplings Replace couplings
Poor machine performance Low pressure relief valve setting Adjust valve
High back pressure Check hose system for blockage
Worn hydraulic pump Replace pump
Frothy or creamy coloured hydraulic oil Air or water in oil Check for loose connections on line to
pump
Make sure that the ller cap on the tank is
not loose
Check that oil level is at the top of the sight
glass
Machine runs hot Poor siting of power pack causing warm air
to recirculate
Resite power pack for free air circulation
Blocked oil cooler Blow cooler clean. NEVER use a wire brush
Defective fan Replace fan
Back pressure too high Check hose system
Machine defective Check and service the machine
Power pack stops suddenly Out of fuel Top up tank
Working at low rpm Make sure that hydraulic oil has reached its
working temperature
Engine oil level drop Check oil level with dipstick, add if
necessary
Safety and operating instructions PAC P9
16 3392 5255 01 | Original instructions
Technical data
Machine data
PAC P9
Height, mm (in.) 640 (25,2)
Width, mm (in.) 530 (20,9)
Length, mm (in.) 630 (24,8)
Temperature range, °C (°F) -20 to 40 (-4 to 104)
Weight incl oil, kg (lb) 80 (176,4 )
Flow, l/m (US gal/min) 20 (5)
EHTMA category C
Nominal pressure, bar (psi) 125 (1,810)
Standard pressure setting, bar (psi) 150 (2,175)
Circuit type Open centre
Pump type Gear pump, directly driven from the motor shaft by means of a
exible coupling.
Oil tank capacity, litres (US gal) 8 (1,76)
Filtration 25µ lter in return line. Filter by-pass valve in valve block.
Cooling system Thermostatically controlled air blast oil cooler.
Motor type Honda GX 270 QX, air cooled, 1 cylinder 4-stroke petrol engine
with oil alert system and transistor ignition system.
Performance, HP (kW) 8,5 (6,3) at 3,600 r.p.m.
Fuel Unleaded petrol. A minimum of 87 octane/87 AKI (91 RON).
Engine oil Consult engine manual
Fuel tank capacity, litres (US gal) 6 (1,32)
Starter Recoil start
Noise declaration statement
Guaranteed sound power level Lw according to EN ISO 3744 in accordance with directive 2000/14/EC.
Sound pressure level Lp according to EN ISO 11203.
These declared values were obtained by laboratory type testing in accordance with the stated directive or
standards and are suitable for comparison with the declared values of other tools tested in accordance with
the same directive or standards. These declared values are not suitable for use in risk assessments and values
measured in individual work places may be higher. The actual exposure values and risk of harm experienced
by an individual user are unique and depend upon the way the user works, in what material the machine is
used, as well as upon the exposure time and the physical condition of the user, and the condition of the
machine.
We, Construction Tools EOOD, cannot be held liable for the consequences of using the declared values,
instead of values reecting the actual exposure, in an individual risk assessment in a work place situation
over which we have no control.
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 17
Noise data
Noise
Sound pressure Sound power
Declared values
EN ISO 11203 2000/14/EC
Type Lp
r=1m dB(A) rel 20µPa
Lw
guaranteed dB(A) rel
1pW
Uncertainties, sound
value dB(A)
PAC P9 87 101 1.2
Safety and operating instructions PAC P9
18 3392 5255 01 | Original instructions
EC Declaration of Conformity
EC Declaration of Conformity (EC Directive 2006/42/EC)
We, Construction Tools EOOD, hereby declare that the machines listed below conform to the provisions of
EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive), and the harmonised
standards mentioned below.
Hydraulic power packs Guaranteed sound power level
[dB(A)]
Measured sound power level
[dB(A)]
PAC P9 101 99
Following harmonised standards were applied:
◆
-
Following other standards were applied:
◆
ISO 4413-ed3 2010-11-15
◆
BS EN 60204-1 2006 + A1 2009-04-30
◆
2014/30/EU
◆
73/23/EEC
Technical Documentation authorised representative:
Emil Alexandrov
Construction Tools EOOD
7000 Rousse
Bulgaria
General Manager:
Stijn Verherstraeten
Manufacturer:
Construction Tools EOOD
7000 Rousse
Bulgaria
Place and date:
Rousse, 2017-01-31
PAC P9
Safety and operating instructions
3392 5255 01 | Original instructions 19
2017-01-31 | No. 3392 5255 01
© Construction Tools EOOD
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Chicago Pneumatic PAC P 9 Operating instructions
- Type
- Operating instructions
Chicago Pneumatic PAC P 9 is a hydraulic power pack that is designed for a variety of applications, including:
- Construction: powering hydraulic tools such as breakers, rock drills, and chipping hammers
- Industrial: powering hydraulic presses, lifts, and other machinery
- Mining: powering hydraulic pumps, conveyors, and other equipment
The PAC P 9 is a powerful and reliable machine that is built to withstand the tough demands of these applications. It features a durable construction, a high-pressure hydraulic system, and a variety of safety features.
Some of the key features of the PAC P 9 include:
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