Trojan TrojanUVMax G+ Owner's manual

Trojan
Brand
Trojan
Model
TrojanUVMax G+
Type
Owner's manual

This manual is also suitable for

Date of installation: ______________________
Installed by: ______________________
Installer phone#: ______________________
Serial #: ______________________
(Found on label on side of Power Supply)
A5-micron(nominal)sedimentfiltermustbeinstalledupstreamof
(before)anyUVsystem
Thisproductisforindooruseonly.Keepallcomponentscleananddry.
Cleanthequartzsleeveregularlyforoptimumperformance
•
•
•
KEYINFORMATIONYOUSHOULDKNOW:
Congratulations.Bypurchasingthissystem,youhave
takenthefirststepinensuringsafedrinkingwater.
DesignedusingthemostadvancedUVtechnology
availabletoday,yourUVsystemisdesignedtoprovide
youwithyearsoftroublefreeoperationwithminimal
maintenancerequired.
Trojan Technologies
3020GoreRoad,London,Ontario,CanadaN5V4T7
www.trojanuv.com[email protected]1-800-265-5774
Ultraviolet Water Purification System
Owner’s Manual
NSF information pertains to
TrojanUVMax
TM
Pro Series models.
Systemtestedandcertified
byNSFInternational
againstNSF/ANSI
Standard55fordisinfection
performance,ClassA.
ProSeries(Pro10,Pro20&Pro30)
PlusSeries(G+,H+,J+)
BasicSeries(G,H,J)
WARNING–
Toguardagainstinjury,basicsafetyprecautionsshouldbeobserved,includingthefollowing:
READANDFOLLOWALLSAFETYINSTRUCTIONS.
DANGER–Toavoidpossibleelectricshock,specialcareshouldbetakensincewaterisemployedintheuseofthissystem.Unlessa
situationisencounteredthatisexplicitlyaddressedbytheprovidedmaintenanceandtroubleshootingsections,donotattemptrepairs
yourself;refertoanauthorizedservicefacility.
CAUTION-Donotoperatewithbrokenorfaultypartsasthismayresultinexposuretoultravioletradiation.Contactsupplierforreplacement
parts.
Donotoperatethesystemifithasadamagedcordorplug,orifitismalfunctioningorifithasbeendroppedordamagedinanymanner.
Alwaysunplugthesystem,shutoffwaterflowandreleasewaterpressurebeforeservicingorcleaning.Neveryankcordtoremovefrom
outlet;graspthewallplugandpulltodisconnect.
Donotusethesystemforotherthanintendeduse.Theuseofattachmentsnotrecommendedorsoldbythemanufacturermaycausean
unsafecondition.
Topreventriskofelectricalshock,connectthissystemonlytoaproperlygrounded,grounding-typepowersupplyreceptaclethatis
protectedbyaGroundFaultCircuitInterrupter(GFCI).InspectperformanceofGFCIaspermanufacturer’ssuggestedmaintenance
schedule.Ifanextensioncordisused,ensureitisofasufficientratingandacceptstheplugfromthissystem;neveruseanadapter.
Visuallyinspectthissystempriortoinstallation.Ifthequartzsleeveorlampisbroken,crackedordamagedinanyway,donotuse.Contact
thesupplierforreplacementparts.
Keepallconnectionsdryandofftheground.Donottouchplugwithwethands.
Thelightemittedbythelampwillcauseseriouseyedamageandburnunprotectedskin.Donotplugsystemintoanelectricaloutletwithout
firstproperlysecuringthelampintothechamber.Unplugthesystempriortoremovingthelampfromthechamber.
IftheUVsystemmalfunctionsorfails,watermustbeboiledpriortoconsumptionuntiltheUVsystemisoperationalandthewaterlineshave
beenshocked.Systemfailureisindicatedbythesystem’saudibleandvisualalarmsortheabsenceofanyindicatorlight.
Intendedforindooruseonly.Systemmustnotbeexposedtoweatherelements.Inseasonalapplications,chambermustbedrainedto
preventfreezing.
Installationofthissystemmustbeinaccordancewithlocalplumbingandelectricalcodesaswellasanyandallapplicableregulationsand
laws.
SAVETHESEINSTRUCTIONS.
Note:maximumpressureratingis100PSI(6.89bar)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
SAFETY INSTRUCTIONS
GROUNDING
Thisproductmustbegrounded.Ifitshouldmalfunctionorbreakdown,groundingprovidesapathofleastresistanceforelectriccurrenttoreduce
theriskofelectricalshock.Thissystemisequippedwithacordhavinganequipment-groundingconductorandagroundingplug.Theplugmust
bepluggedintoanappropriateoutletthatisproperlyinstalledandgroundedinaccordancewithalllocalcodesandordinances.
DANGER–Improperconnectionoftheequipment-groundingconductorcanresultinariskofelectrocution.Checkwithaqualifiedelectrician
orservicepersonnelifyouareindoubtastowhethertheoutletisproperlygrounded.Donotmodifytheplugprovidedwiththissystem–ifitwill
notfittheoutlet,haveaproperoutletinstalledbyaqualifiedelectrician.Donotuseanytypeofadapterwiththissystem.
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION
TocomplywiththeNationalElectricalCode(NFPA70)andtoprovideadditionalprotectionfromtheriskofelectricshock,thissystemshould
onlybeconnectedtoaproperlygrounded,grounding-typepowersupplyreceptaclethatisprotectedbyaGroundFaultCircuitInterrupter
(GFCI).InspectoperationofGFCIaspermanufacturerssuggestedmaintenanceschedule.
EXTENSION CORDS
Ifanextensioncordisnecessary,useonly3-wireextensioncordsthathave3-pronggrounding-typeplugsand3-polecordconnectorsthat
accepttheplugfromthissystem.Useonlyextensioncordsthatareintendedforoutdooruse.Useonlyextensioncordshavinganelectrical
ratingnotlessthantheratingofthesystem.Acordratedforlessamperesorwattsthanthissystemratingmayoverheat.Exercisecautionwhen
arrangingthecordsothatitwillnotbetrippedoverorpulled.Donotusedamagedextensioncords.Examineextensioncordbeforeusingand
replaceifdamaged.Donotabuseextensioncord.Keepextensioncordawayfromheatandsharpedges.Alwaysdisconnecttheextensioncord
fromthereceptaclebeforedisconnectingthissystemfromtheextensioncord.Neveryankcordtopullplugfromoutlet.Alwaysgrasptheplug
andpulltodisconnect.
WARNING–Topreventriskofelectricalshock,connectthissystemonlytoaproperlygrounded,grounding-
typepowersupplyreceptaclethatisprotectedbyaGroundFaultCircuitInterrupter.Pullplugbefore
servicingorreplacinglamp.Keepallconnectionsdryandofftheground.Donottouchplugwithwethands.
WARNING–Readmanualbeforeinstallingorservicingthissystem.Onlyauthorizedpersonnelpossessinga
strongunderstandingofthissystemshouldattempttoreplacelamporservicethissystem.
WARNING–DonotlookdirectlyatUVlampwhenitisoperating.Thelightemittedbythelampwillcause
seriouseyedamageandburnunprotectedskin.
NOTE–Maximumpressureratingis100PSI(6.89bar)
INSTALLATION
WARRANTYMAINTENANCEOPERATION
OVERVIEW
TABLE OF CONTENTS
Overview 4
Components 4
Specifications 5
Dimensionsandlayout 7
Installation 9
InstallingtheUVsystem 9
Disinfectingthewaterlines 11
Operation 14
Controlpanel 14
Troubleshooting 15
LowUValarms 16
Maintenance 17
Sleevecleaningandlampreplacement 17
Fusereplacement 22
Warranty 23
INSTALLATIONWARRANTY MAINTENANCE OPERATION
OVERVIEW
Power supply
Pro10:part#650629-010G+:part#650629-070G:part#650629-040
Pro20:part#650629-020H+:part#650629-080H:part#650629-050
Pro30:part#650629-030J+:part#650629-090J:part#650629-060
(includeslampcable)
Top bolt & wireform
Part#602916&602896
Sleeve
Pro10,G+,G:part#602974
Pro20,H+,H:part#602975
Pro30,J+,J:part#602976
O-ring
Part#002233
CoolTouch
TM
fan
Part#650630
Sensor
(ProandPlusSeriesonly)
Part#650580
O-ring
Part#002233
Bottom bolt
Part#602984
Lamp
Pro10,G+,G:part#602854
Pro20,H+,H:part#602855
Pro30,J+,J:part#602856
Chamber
Pro10,G+,G:part#650565-003
Pro20,H+,H:part#650565-007
Pro30,J+,J:part#650565-011
Power cord
120V:part#602636
230V:part#602637
For replacement components please contact your
installer (listed on the front of this manual) or contact
Trojan directly for a referral: 1-800-265-5774 (North
America), 519-457-3400, or [email protected].
Sleeve removal tool
Part#602983
Note: keep this tool with
system at all times.
Lamp cable
Part#650631-048
Accessory Part Number
1"SolenoidValve 650627
COMMcentre
RemoteController
(ProSeriesonly)
650623-001
Plug Kit
(ComesinstalledwithBasic
Serieschamber)
COMPONENTS
4
INSTALLATION WARRANTYMAINTENANCEOPERATION
OVERVIEW
SPECIFICATIONS
Operating Parameters
Maximumoperatingpressure 100PSI(689kPa)
Minimumoperatingpressure 10PSI(69kPa)
Maximumambientairtemperature 104
0
F(40
0
C)
Minimumambientairtemperature 32
0
F(0
0
C)
Maximumhumidity 100%
Maximumhardness 120ppm
(7grainspergallon)
Maximumiron 0.3ppm
MinimumUVT 75%
Installation Vertical
Other
Chambermaterial 316LSST
Ratedservicelifeoflamp 2years
Inletandoutlet Combo
1
1
/4"NPT,1"FNPT
General (All Models)
Ratedflow
doseof
30mJ/cm
2
-- -- --
upto19GPM*
(72LPM)
20-39GPM*
(76-148LPM)
40-45GPM*
(151-170LPM)
Ratedflow
doseof
40mJ/cm
2
10GPM
(38LPM)
20GPM
(76LPM)
30GPM
(114LPM)
upto15GPM*
(57LMP)
16-29GPM*
(61-110LPM)
30-44GPM*
(114-167LPM)
Electrical
Voltage 120-240VAC 120-240VAC 120-240VAC 120-240VAC 120-240VAC 120-240VAC
Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Max.current 1.2Amp 1.6Amp 2.4Amp 1.2Amp 1.6Amp 2.4Amp
Max.power
consumption
120Watts 160Watts 230Watts 120Watts 160Watts 230Watts
Lamppower
consumption
100Watts 140Watts 200Watts 100Watts 140Watts 200Watts
Pro10
Pro20
Pro30
G+, G H+, H J+, J
*Flowratesshownareat85%UVT.
5
INSTALLATIONWARRANTY MAINTENANCE OPERATION
OVERVIEW
SPECIFICATIONS
Color-codedplugandplayconnections Yes Yes Yes
UVintensitymonitorwithdiagnostictest Yes Yes --
CoolTouchfan Yes Yes Yes
Dynamicflowrestrictor Yes -- --
Communicationsports(two,RJ45) Yes Yes Yes
COMMcentercontrolpackage Optional -- --
Solenoidvalve Optional Optional Optional
Controls
Audiblealarmmutebutton Yes Yes Yes
Newlampbutton Yes Yes Yes
Lampageindicator Yes Yes Yes
Lampoperationindicator Yes Yes Yes
Ballastoperationindicator Yes Yes Yes
Solenoidoperationindicator Yes Yes Yes
Fanoperationindicator Yes Yes Yes
Sensorreadingindicator Yes Yes --
NSF/ANSI certification
(ProSeriesonly)
Standard55
ClassA
-- --
Other certifications
Pro Series Plus Series Basic Series
6
Seenextpagefordescriptionsofnumberedparts
Inlet
6
1 2
3
54
13
12
b
L
a
Ø
e
d
S
1011
7
8
9
c
Clearancefor
lampremoval(L)
14
INSTALLATIONWARRANTY MAINTENANCE OPERATION
INSTALLATION WARRANTYMAINTENANCEOPERATION
OVERVIEW
DIMENSIONS & LAYOUT
LModel
Pro10,G+,G 21.4"
(55cm)
12"
(30cm)
4"
(10cm)
48"
(122cm)
72"
(182cm)
72"
(182cm)
6.5"
(16.5cm)
13"
(33cm)
Pro20,H+,H 30.8"
(78cm)
12"
(30cm)
4"
(10cm)
48"
(122cm)
72"
(182cm)
72"
(182cm)
6.5"
(16.5cm)
13"
(33cm)
Pro30,J+,J 40.6"
(103cm)
12"
(30cm)
4"
(10cm)
48"
(122cm)
72"
(182cm)
72"
(182cm)
6.5"
(16.5cm)
13"
(33cm)
Ø
edc
(max.)
b
(max.)
a
(max.)
S
(min.)
7
WARRANTYMAINTENANCEOPERATION
INSTALLATIONWARRANTY MAINTENANCE OPERATION
OVERVIEW
Sample valve: Allowsforsamplingofrawwater.
Shut-off valve: Requiredtoallowmaintenanceofpre-treatmentequipment.
Pre-treatment (illustrative only):FortheUVsystemtooperateeffectively,thewatershouldmeetcertain
waterqualityparameters,asoutlinedbelow.Tomeetthese,pre-treatmentofthewatermayberequired.
Pre-treatmentequipmentmustbeinstalledBEFOREtheUVchamber.Pre-treatmentsystemscanbe
comprisedofoneormoreofthefollowingelements:sedimentfilters;carbonfilters;ironremovalsystems;
watersofteners;cystreductionfilters,etc.
Water Quality Requirements:
Iron: <.3PPM(.3mg/L)
Hardness: <120PPM(7GrainsPerGallon)
%UVT: >75%
1
2
3
4
5
Shut-off valve: RequiredtoallowmaintenanceofUVsystem.
Sample valve:AllowsforsamplingofwaterenteringUVchamber;necessaryinordertoconfirmwater
beingtreatedisofadequatequality.
UV chamber:Providesdisinfectionofthewater.MUSTBEINSTALLEDVERTICALLY.
Sensor:OptionalitemthatmonitorsUVoutputtoensureproperdose(UVexposure)isbeingprovided.
Uniquetestfunctionallowsverificationofsensoroperation.
Plug Kit: Astopperforthechamberopeningcreatedforasensorwhennosensorisinuse.
CoolTouch
TM
fan:Removesexcessheatfromstagnantwaterinchamberduringperiodswithoutwaterflow.
Sample valve:AllowsforverificationofsamplingofwaterimmediatelyfollowingUVtreatment;necessaryin
ordertoconfirmproperoperationofUVsystem.
Solenoid valve:OptionalpieceofequipmentsuppliedbyTrojan.Allowswatersupplytobeshut-offwhen
properdisinfectioncannotbeassured.Manualby-passallowsfordisinfectionofwaterlinesusingchlorine
bleach,followinginstallationandmaintenanceprocedures.
Note:Ifthegroundfromtheelectricalpanelistiedtothecopperwaterlines,theuseofasolenoidvalvewillrequire
theinstallationofanapprovedgroundstraptoconnectthetwolinesthathavebeencutinordertomaintaincontinuity.
Checkyourlocalelectricalcodeforthecorrectclampandcablesize.
Shut-off valve: RequiredtoallowmaintenanceofUVsystem.
Power supply:PowersandcontrolstheUVlampandotherdevices.Provideshumaninterface,displaying
informationandallowingcontrolinputs(suchasmutingtheaudiblealarm).
Power source:Providespowertothepowersupply.Forsafetyreasonstheoutletmustbeprotectedby
aGroundFaultCircuitInterrupter(GFCI).NOTE:toprotectthepowersupply,aUL1449certified(or
equivalent)transientvoltagesurgesuppressorisrecommended.
6
7
8
9
10
11
13
12
14
IMPORTANT:
A 5 micron (nominal) sediment filter must be installed
before the UV system and after any water softening equipment
8
INSTALLATION
OVERVIEW
WARRANTYMAINTENANCEOPERATION
INSTALLING THE UV SYSTEM
Determineappropriatelocationofthe
powersupplyandchamber,referringto
Dimensions and Layoutdrawing.Power
supplyshouldbeinstalledhigherthan
chamber.Ensureadequateclearance
abovechambertoallowforremovalofthe
lampandsleeve.
Makeallnecessaryplumbingconnections.
Attachchamber
towallvertically.
4
1
3
2
10
WetO-ring
withwater
thenplace
overtopend
ofsleeve.
5
6
7
8
9
Donottouch
glasswith
barehands.
Insertcurved
endofsleeve
first.Donot
rotatesleeve.
Ensure
sleevebolt
isrotatedfull
1/4turnuntil
positivestop.
Ensure
sleevebolt
isrotatedfull
1/4turnuntil
positivestop.
WetO-ringwith
waterthenplace
overbottomend
ofsleeve.
Only
forPro
andPlus
Series.
1
2
1
2
1
2
9
INSTALLATION
OVERVIEWWARRANTY MAINTENANCE OPERATION
PlugCoolTouchfanintopurplereceptacle.
19
18
20
12
13
14
17
15
1611
Outletmustbe
protectedbya
GroundFault
CircuitInterrupter
(GFCI).
4
1/16
"(10.4cm)
1
2
1
2
Do not touch
glass with
bare hands.
Be sure to
rotate lamp
completely.
Letwaterflowtoonefaucetorotherwater
outlet,thenclosetheoutletandcheckfor
leaks.
ProceedtoDisinfecting The Water Lines.
Lock wireform
into position.
Plugsensor
intobluejack.
(ForProand
PlusSeries
only).
10
INSTALLATION
OVERVIEW
WARRANTYMAINTENANCEOPERATION
DISINFECTING THE WATER LINES
UVsystemsdisinfectthewaterusingultravioletlight,treatingthewaterasitpassesthroughthesystem.When
thereisariskthatwaterdownstreamoftheUVsystemhasbeencontaminateditiscriticalthatthesewaterlines
bechemicallydisinfected.Disinfectionofthewaterlinesisthereforerequiredafterinitialsysteminstallationand
followinganyextendedperiodoftimeduringwhichthesystemisinoperative,whetherduetoanalarmcondition,
apowerfailure,orforanyotherreason.
1
3
Turn on solenoid valve override
(if so equipped).
4
5
6
7
8
2
11
OVERVIEWWARRANTY MAINTENANCE OPERATION
INSTALLATION
16
Gotoawateroutletandallowthecold
watertoflowuntilyoucansmellbleach,
thenstoptheflow.Allowhotwater(if
present)toflowuntilyoucansmellbleach,
thenstoptheflow.Repeatprocedureat
allwateroutlets.Remembertoincludeall
faucets,washingmachines,toilets,outside
taps,andotherwateroutlets.Note:Youwill
likelyrunoutofbleach;ifyoucannotsmell
bleachatagivenoutlet,turnoffthemain
watersupply,depressurizeandaddmore
bleachtothefilterhousing.
Letthebleachsitinthewaterlinesforat
leastfourhours.
9
11
10
12
13
14
15
12
INSTALLATION
OVERVIEW
WARRANTYMAINTENANCEOPERATION
19
20
Flush all water outlets until bleach can no
longer be smelled (at least 5 minutes).
Turn off solenoid valve override (if
so equipped).
17
18
13
INSTALLATION OVERVIEWWARRANTY MAINTENANCE
OPERATION
Indicator lights
Operatingnormally Notapplicable Powersupplyfailure;replacepower
supply
Ballastinactiveduetolampfailure
Operatingnormally Notapplicable Fandisconnected;reconnect
Fanturningslowerthanrequired;
unplugsystem,cleanbladesusing
aQ-tip
Fandamaged;replacefan
Notapplicable
Operatingnormally Warning;lamp
willrequire
replacementshortly
Lampdisconnected;unplugsystem,
reconnectlampandplug-insystem
again
Lampfailure;replacelamp
Lampinactiveduetoballastfailure
UVdoseisadequate
andsensorisoperating
normally
(Pro&Plusmodelsonly)
UVdoseisnearthe
minimumrequired
Sensordisconnected;unplugsystem,
reconnectsensorandplug-insystem
again
UVdoseisbelowminimumrequired,
seeLow UV Alarm section
Sensorinactiveduetolampor
ballastfailure
Solenoidvalveopen
(Ifequippedwith
solenoid)
Notapplicable Solenoidvalvedisconnected;
reconnect
Solenoidcoildamaged;replacecoil
(notentiresolenoid)
Solenoidvalveinactive(closed)
duetofailureofanother
component,inordertoensure
safetyofthewatersupply
Yellow Flashing red Solid redGreen
4
1
3
2
5
Indicator lights only indicate a problem with the component when flashing red.
CONTROL PANEL
4
1
3
5
2
Buttons
Mute Pressthisbuttoninorder
toturnofftheaudible
alarm.Whenthealarmis
duetothelamp'sage,the
mutebuttonwilldeactivate
theaudiblealarmfor7
days;thismayberepeated
uptoamaximumof4
times.
NewLamp Afterinstallinganew
lamp,pressandholdthis
buttonuntilyouheara
beep(aboutfiveseconds).
Thiswillresettheinternal
clock.
Meaning
A
B
Button
A
B
14
INSTALLATION WARRANTYMAINTENANCE
OPERATION
OVERVIEW
TROUBLESHOOTING
Nopower GFCIand/orbreakertripped
Powersupplyfusehasblown
Transientvoltagesurgesuppressor
damaged
Powersupplydamaged
ResetGFCIand/orbreaker
Replacepowersupplyfuse-seeFuse
Replacementsection
Replacetransientvoltagesurge
suppressor(TVSS)
ReplacepowersupplyanduseaTVSS
GFCIorbreaker
repeatedlytrips
Connectionbetweenlampandlampcord
iswet
Short-circuitintheelectricalassembly
Cleananddrythecordandendlamp
pins,checkunitforleaksorcondensation
Replacepowersupply
Leakatinletor
outlet
Threadedpipefittingsareleaking Cleanthreads,resealwithTeflontape
andretighten
Leakdetectedfrom
areaofchamber
Condensationofmoistaironcold
chamber(slowaccumulation)
O-ringdamaged,deterioratedor
incorrectlyinstalled
Sleeveboltnottightenough
Controlhumidityorrelocateunit
Inspectandreplaceifdeteriorated
Ensurenutisturnedcompletely(tostops)
Alarm
SeeControl Panelsection SeeControl Panelsection
Systemisoperating
butwatertests
revealbacterial
contamination
EquipmentdownstreamofUVsystem
isactingasabreedinggroundfor
pathogens
Pathogensareresidinginthedistribution
linespost-UV
Recontaminationfrompipedead-ends
EnsureUVisthelastpieceoftreatment
equipment
Ensurealldistributionlineshave
beendisinfectedwithchlorine-see
Disinfecting the Water Linessection
Removeanypipedead-endsandflush
withchlorine-seeDisinfecting the
Water Linessection
Possible cause Possible solutionSymptom
15
INSTALLATION OVERVIEWWARRANTY MAINTENANCE
OPERATION
Insomecases,short-termflowsoflowultraviolettransmittance(UVT)watercanbecreatedfollowing
andduringtheregenerationcycleofawatersoftener,resultinginasensoralarm.FlushingtheUVsystem
alleviatesthisconditionuntilthesoftenergoesthroughanotherregenerationcycle.Inthelongerterm,the
softener'ssettingsmustbemodified.ToflushtheUVsystem,firstturnthesolenoidvalvebypassswitch(if
equipped)counter-clockwisetooverridetheshut-off,thenopenatapdownstreamandletwaterrunfor
two(2)minutes.Disinfectthewaterlinesfollowingtheproceduresoutlinedunder"Disinfecting The Water
Lines"intheInstallationsection.
ProandPlusSeriesareequippedwithaunique,patentedsensorthatiscapableofself-diagnosis.Simply
pressthebuttonlocatedatthetopofthesensorandholduntiltheaudiblealarmstops(usuallyabout5
seconds).Iftheaudiblealarmisstillpresentafter30seconds,releasethebuttonandreplacethesensor.
RefertoSleeve Cleaning And Lamp ReplacementsectionoftheOwner'sManual.
ContactTrojanoryourwatertreatmentdealerforatestoftheUVTofthewater.
1�
2�
3�
4�
LOW UV ALARMS (Pro & Plus Series Only)
Sensortest
2
Low UV Alarm
Cleansleeve&sensor
3
Audible alarm
Audible alarm
Problem is
corrected
No audible alarm
No audible alarm
CheckUVT
4
ContactTrojan
UVT above 75%
UVT below
recommended
level
Replacesensor
IncreaseUVTusing
pretreatment
Sensoris
operating
normally
Flushsystem
1
Audible alarm
Problem is
corrected
No audible alarm
16
INSTALLATION
OVERVIEW
WARRANTY
MAINTENANCE
OPERATION
Sleeve cleaning
Mineralsinthewaterslowlyformacoatingonthesleeve.Thiscoatingmustberemovedbecauseitreducesthe
amountofUVlightreachingthewater,therebyreducingdisinfectionperformance.Theneedtocleanthesleeve
willbeindicatedbyalowUValarm(flashingredindicatorlightbesidethesensoroncontrolpanel-seeControl
Panelsectionfordetails).
Note:LowUValarmsareforPro&PlusSeriesonly.IfyouownaBasicmodel,pleasecleanthesleeveregulary
(agoodruleofthumbis3-4timesperyear).
Whencleaningisrequired,followtheinstructionsbelowandre-installthecurrentlamp.
Lamp replacement
TheamountofUVlightcreatedbythelampdecreasesovertime,requiringthatthelampbereplaced.The
systemwillautomaticallynotifyyouwhenitistimetoreplacethelamp(thelampshouldlastapproximately24
months).Ifthelamprequiresreplacement,followtheinstructionsbelowandinstallanewlamp.NOTE:TheUV
systemisdesignedtooperatecontinuouslyandshouldnotbeshutoffforshortperiodsoftime,suchasovera
periodoflessthanthreeweeks.
Equipment required:
SLEEVE CLEANING & LAMP REPLACEMENT
Cloth must be
soft, lint-free, and
chemical-free. No
clean-wipes.
Scale remover
such as CLR
TM
or
Lime-Away
TM
.
Screwdirver of any
kind.
Cottom swab. Clean cotton, latex
or plastic gloves
are prefered.
17
INSTALLATION OVERVIEWWARRANTY
MAINTENANCE
OPERATION
4
Letthesystemcoolfor10minutes.
3
2
6
5
1
Solenoidrepresentativeonly.Notonall
systems.
Solenoid
10
7
Close
after all
water has
drained.
8
9
Pinch
wireform to
release it.
18
INSTALLATION
OVERVIEW
WARRANTY
MAINTENANCE
OPERATION
19
Ensure cloth used to clean the sleeve is
soft, lint-free, and contains no chemicals
(no clean-wipes). Sleevemustbereplaced
ifitcannotbecompletelycleanedorifit
appearsscratchedorcracked.
13
1
2
1
12
2
1
11
Do not touch
glass with bare
hands.
2
16
Remove sleeve.
Water will
escape - have
bucket under
chamber.
14
Sleeve removal tool
Insert sleeve
removal tool
into bottom
of sleeve
15
Pry sleeve
upward until it
comes loose.
Some water
will escape.
18
Remove O-ring
from bottom of
chamber.
Remove
O-ring
from top
of sleeve.
17
1
1
19
INSTALLATION OVERVIEWWARRANTY
MAINTENANCE
OPERATION
27
Re-install
current lamp if
it does not need
replacement. Be
sure to rotate
lamp completely.
Do not touch
glass with bare
hands.
1
2
24
1
2
20
1
2
Ensure
sleeveboltis
fullyrotated
untilpositive
stop.
23
1
2
Ensure
sleeveboltis
fullyrotated
untilpositive
stop.
26
1
2
Ensure
sleeveboltis
fullyrotated
untilpositive
stop.
21
Donottouch
glasswith
barehands.
Insertcurved
endofsleeve
first.Donot
rotatesleeve.
25
WetO-ringwith
waterthenplace
overbottomend
ofsleeve.
29
22
WetO-ring
withwater
thenplace
overtopend
ofsleeve.
28
ForBasicSeries,skipto
Step31.
20
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Trojan TrojanUVMax G+ Owner's manual

Trojan
Brand
Trojan
Model
TrojanUVMax G+
Type
Owner's manual
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