Craftsman 917.25025 Owner's manual

Operator's Manual

GARDEN TRACTOR

26.0 HP,* 54" Mower

Electric Start

6 Speed Transaxle

Model No.

917.25025

• Espar_ol, p. 36

This product has a low emission engine which operates 1

differently from previously built engines. Before you start the

engine, read and understand this Operator's Manual.

IMPORTANT: For answers to your questions

Read and follow all Safety about this product, Call:

Rules and Instructions before 1-800-659-5917

operating this equipment. Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Gasoline containing up to 10% ethanol (EIO} is acceptable for use in this machine,

The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.

Esta m_quina puede utilizar gasolina con un contenido de basra el 10% de etanol (El0).

E1uso de una gasolina que supere el 10% de etanol (EIO) anular_ la garantia del produeto,

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.comJcraftsman *Asratedbytheengine manufacturer

446651

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Ass embly/P re-Operation ......................... 8

Operation ............................................... 13

Maintenance Schedule .......................... 20

Maintenance .......................................... 20

Service and Adjustments ....................... 25

Storage .................................................. 30

Troubleshooting ..................................... 31

Sears Service .......................... Back Cover

Craftsman Riding Equipment Warranty

CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are

warranted against any defects in material or workmanship. A defective non-expendable part will

receive free in-home repair or replacement if repair _s_mposs_ble.

FOR FIVE YEARS from the date of purchase, the frame and front axle of th_s riding equipment are

warranted against any defects in matenal or workmanship. A defective frame or front axle w_tl receive

free in-home repair or replacement if repair _s_mposs_ble

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment

is warranted against any defects in material or workmanship (our testing proves that it will not hold a

charge). A defective battery w_ll receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS tT IS USED by the original owner after the fifth year from the date of purchase, the

cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or

workmanship With proof of purchase, a defective cast front axle will receive free in-home replacement.

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the

web site: www.craftsman.com

In all cases above, ff part repair or replacement is impossible, the riding equipment will be replaced

free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.

This warranty covers ONLY defects _nmaterial and workmanship, Warranty coverage does NOT

include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• T_re replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the

frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to usa the proper grade and amount

of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding

equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized

(stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

_D_WARNING: Do not coast down a hill in

neutral, you may lose central of the tractor.

_t, WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_I_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of

California to cause cancer and birth defects

or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

Read, understand, and foltow all instruc-

tions on the machine and in the manual

before starting.

Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine ifanyone

enters the area.

Never carry passengers.

• Do not mow in reverseun]ess absolutely

necessary. Always look down and behind

before and while backing.

• Neverdirectdischarged materialtoward

anyone. Avoid discharging material

against a wail or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel

surfaces.

Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slowdown before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

Operate machine only in daylight or good

artificial light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or unloading

the machine into a trailer or truck.

• Always wear eye protection when operat-

ing machine,

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju-

ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and

others from serious injury.

• Followthe manufacturer's recommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or

other debris build-up which can touch hot

exhaust/engine parts and burn. Do not

allow the mower to plow leaves or other

debris which can cause build-up to oc-

cur. Clean any oil or fuel spillage before

operating or storing the machine. Af[ow

machine to cool before storage.

I!. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation

on all slopes requires extra caution. If you

cannot back upthe slope or if you feet uneasy

on it, do not mow it,

• Mow up and down slopes, not across.

Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

Do not mow on wet grass. Tires may lose

traction,

Always keep the machine in gear when

going down slopes. Do not shiftto neutral

and coast downhill.

Avoid starting, stopping, or turning on a

slope, Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

Use extra care while operating machine

w_thgrass catchers or other attachments;

they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

II!, CHILDREN

A(_WARNING: CHILDREN CAN BE INJURED

BY THIS EQUIPMENT The American Acade-

my of Pediatncs recommends that children

be a minimum of 12 year of age before op-

erating a pedestrian controlled fawn mower

and a minimum of 16 years of age before

operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowtng activity. Never assume

that children wiil remain where you last

saw them.

4

Keep children out of the mowing area

and in the watchful care of a responstble

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

Never carry children, even with the blades

shut off. They may fall off and be seriously

injured or interfere with safe machine

operation. Children who have been given

rides inthe past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

Never allow children to operate the ma-

chine.

Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

Tow only with a machine that has a h_tch

designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda-

tion for wetght limits for towed equipment

and towing on slopes.

Never allow children or others in or on

towed equipment.

On slopes, the weight of the towed equip-

ment may cause loss of traction and loss

of control.

Travel slowly and allow extra distance to

stop.

V, SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, ctgars, pipes,

and other sources of ignttion.

Use only approved gasoline contatner.

• Never remove gas cap or add fuel with

the engtne running. Allow engine to cool

before refueling.

Never fuel the machine indoors.

Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Removegas-poweredequipmentfrom

thetruckortrailerandrefuelitonthe

ground.Ifthisisnotpossible,thenrefuel

suchequipmentwithaportablecontainer,

ratherthanfromagasolinedispenser

nozzle.

Keepthenozzleincontactwiththerim

ofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete,Donot

useanozzlelock-opendevice.

• Lffuelisspilledonclothing,changecloth-

ingimmediately.

• Neveroverfillfuettank.Replacegascap

andtightensecurely.

GENERAL SERVICE

Never ope rate machine in a closed area.

• Keep all nuts and bolts tightto be surethe

equipment is in safe working condition.

• Nevertamperwith safety devices. Check

their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove anyfuel-soaked de-

bris. Allow machine tocoolbefore storing.

• tf you strike a foreign object, stop and

inspectthe machine.Repair,ifnecessary,

before restarting.

• Never make any adjustments or repairs

with the engine running.

° Checkgrasscatcher components andthe

discharge chute frequently and replace

with manufacturer's recommended parts,

when necessary.

- Mower blades aresharp. Wrapthe blade

or wear gloves, and use extra caution

when servicing them,

• Check brakeoperationfrequently. Adjust

and service as required.

• Maintain or replacesafetyand instruction

tabe]s, as necessary.

• Be sure the area is clear of bystanders

before operating. Stop machine ffanyone

enters the area.

• Never carry passengers.

Do not mow in reverse unless absolutely

necessary. Always look down and behind

before and while backing.

- Never carry children, even with the

blades shut off. They may fail off and

be seriously injured or interfere with safe

machine operation. Children who have

been given rides in the past maysuddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Keep children out of the mowing area

and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 + Max), not

across.

Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, orturning on a

slope, tfthetireslosetraction, disengage

the blades and proceed stowly straight

down the slope.

If machine stops white going uphill,

disengage blades, shift into reverse and

back down stowly.

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Whenloading or unloadingthis machine,

do not exceed the maximum recom-

mended operation angle of 15°.

PRODUCT SPECIFICATIONS

Gasoline Capactty 4.0 Gallons/15,14 L

and type Regular Unleaded

Oil Type. SAE10W30[above32°F/0_C

(API.SG-SL) SAE 5W30 (be_ow32°F/0_C

Od Capacity 64 Oz./1,96 L

Spark Plug' Champton RC12YC

(Gap..030"/0.76 ram)

Ground Speed Forward: 1st 1.0/1,6

(MphiKph) 2nd 1.4/2,3

3rd 2 1/3,4

4th 3 1/5,1

5th 4.0/6,4

61h 5.1/8.2

Reverse 0 - 1.6/2.6

Charging System. 15 Amps @ 3GODRPM

Battery. Amp/Hr' 28

Min. CCA' 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft, Lbs/62-75 Nm

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manufactured to gtve you the best

possible dependability and performance.

S heuld you experience any problem you can-

not eastly remedy, please contact a Sears or

other qualified service center. We have com-

petent, well-trained representatives and the

proper tools to service or repatr this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining,

canng for and using your tractor.

• Follow instructions under"Maintenance"

and "Storage" sections of this manual.

• Wear proper Personal Protective Equip-

ment (PPE) while operating this machine,

including (at a minimum) sturdy footwear,

eye protection, and hearing protection.

Do not mow in shorts and/or open toed

footwear.

• Aiways letsomeone knowyou are outside

mowing.

_kWARNING: Thistractor is equipped with

an internal combustion engine and should not

be used on or near any unimproved forest-

covered, brush-covered or grass-covered

land unless the engine's exhaust system is

equipped with a spark arrester meetrng ap-

plicable local or state laws (if any). Ifaspark

arrester is used, tt should be maintained

in effective working order by the operator.

in the state ofCalifornia the above isrequired

by law (Section 4442 of the California Public

Resources Code). Other states may have

simtlar laws. Federal laws apply on federal

lands. A spark arrestor for the muffler is

available through you r nearest Sears service

center (See REPAIR PARTS manual),

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman@ product is

designed and manufactured for years of

dependable operation, But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repalr Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service byour 12,000 professional

repair specialists.

• Unlimited service and no charge for parts

and labor on all covered repairs.

Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10% off

regular price of preventive maintenance

check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient

repair scheduling.

Once you purchase the Agreement, a simple

phone call is all that it takes for you to sched-

uleservice. You can call anytime day or night,

or schedule a service appointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quaJity parts and accessories. That's

the kind of professionalism you can count on

to help prolong the life of your new purchase

for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

©

Mower

(2) Rear _

Lift Link ._

Assemblies

(5) 1-3/16

O.D. Washers

(1) Small

Retainer Springs

(1) Front

Lift Link \_'_

Assembly

if Equipped

(t) 3/40.D.

(1) Anti-Sway Bar Washers

(1) Small Retainer

Springs

Mower Front Wheel

(1) Shoulder BoR

(1) Wheel

(1)1-1/40.D.

Washer

@

(1)3!s-_6

Loci(nut

(1) Oil Drain Tube

Keys

(2) Keys

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. ADJUST SEAT

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed,

(2) 7/I6" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge

(1) 3/4" wrench Pliers

(1) 3/4" socket w/drive ratchet

(1) 9/16" wrench Flashlig ht

When right or left hand is mentioned in this

manual, itmeans whenyou are intheoperating

position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

Remove all accessible loose parts and

parts cartons from carton,

Cut along dotted lines on all four panels

of carton. Remove end panels and lay

side panels flat.

Remove mower and packing materials.

Check for any additional loose parts or

cartons and remove,

BEFORE REMOVING TRACTOR

FROM SKID

TO CHECK BA'I-rERY

1. Lift hood to raised position.

NOTE: Ifthis battery is put into service after

month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this

manual for charging instructions),

Forbatteryand batterycableinstallationsee

"REPLACING BATTERY" inthe"Service

and Adjustments" sectio n inthis manual.

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat

until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down,

3. Release lever to lock seat in position,

NOTE: You may now roll your tractor offthe

s kid. Follow the instructions below to remove

the tractor from the skid.

_:_ WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a welFventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to _tshighest

position,

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral position.

4. Roll tractor forward off skid.

Continue with the Instructions that follow,

TO INSTALL MOWER

1. SET PARKING BRAKE LEVER AND

LOWER ATTACHMENT LIFT LEVER

Depress clutch/brake pedal all the way

down and hold.

Pull parking brake lever up and hold,

release pressurefrom clutch/brake pedal,

then release parking brake lever. Pedal

should remain in brake position. Ensure

parking brake will hold tractor secure.

\t

Brake Lever

_IbCAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position, Lift lever is

located on left side of fender.

Lift

Lever

2. ASSEMBLE FRONT GAUGE WHEEL

(VV)TO FRONT OF MOWER

L

H. Front Mower Bracket

W. Front Gauge Wheel

X. Shoulder Bolt

Y. 1-1/40.D, Washer

Z. 3/8-16 Locknut

3. TURN STEERING WHEEL LEFT AND

POSITION MOWER

• Turn steering wheel to the left as far as it

witl go and position mower on right side of

tractorwith deflector shield (Q) to the right.

Front

Q. Deflector Shield

4. SLIDE MOWER UNDER TRACTOR

° Bring belt forward and check belt for

proper routing in allmower pu!leygrooves.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

Slide mower under tractor until it is

centered under tractor.

A. Mower Side Suspension Arms

B. Retainer Spdng

C, Rear Lift Link(S)

D, Right Side Rear Mower Bracket

E. Front Lift Link Assembly

F. Front Suspension Bracket

H. Front Mower Bracket

t. Left Side Rear Mower Bracket

K. Belt Tension Rod

L Locking Bracket

M. Engine Clutch Pulley

Q. Deflector Shield

S. Anti-Sway Bar

W. Front Gauge Wheel

Pivottheintegratedwasherendofanti-

swaybar(S)towardsmowerdeckbracket

onrightsideofmower.Insertintegrated

washerendofbarintoholeinrearmower

bracket(D).Movemowerasneededto

insertintegratedwasherendofbarinto

rearmowerbracket(D).

Securewithsmallwasherandsmall

retainerspringasshown.

A.MowerSideSuspens,onArms _____

Q. Def,ector Shie,d _4_ _./"_Z! _ _

5. INSTALL ANTI-SWAY BAR (S)

(IF EQUIPPED) , _ _ \

I_:: Towards Towards "ll_/

I_'_ Transaxle Mower Deck _'_J

_1 _/ D- n,ght Side Rear M°werBracket[is. Anti-sway Bar

I 90° End Integrated Washer End I T. Transaxle Bracket

• From right side of mower, first insert

90° end of anti-sway bar (S) into hole in

transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Flashlight may be helpful•

Anti-Sway ,_-'-,:- .... ...,

Bar(S) ._ . .:.'_ ; ,

Location _._ " ....... _

• ..,._,:.:.. ,

Transaxie Bracket tq-)

Located Between Rear Tires

D. R_ghtSide Rear Mower Bracket

S. Anti-Sway Bar

Transaxle Bracket

6. ATTACH MOWER SIDE SUSPENSION

ARMS (A) TO CHASSIS

Pos ition front hole inside s uspens ion arm

(A) over pin on outside of tractor chassis

and secure with large washer and large

retainer spring (B).

Repeat on opposite side of tractor.

A. Mower Side Suspension Arms

B. Retainer Spring

D. R_ghtSide Rear Mower Bracket

NOTE: Depending on model, bracket (T) may

be different than shown but hole for anti-sway

bar will be in same position/location.

7. ATTACH REAR LIFT LINKS (C)

• Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm

and pivot link down to mower.

Lift rear corn er of mower and position slot

in link assembly over pin on rear mower

bracket (D) and secure with largewasher

and large retainer spring.

• Repeat on opposite side of tractor.

10

C, Rear Lift Link(s)

D. Right Side Rear Mower Bracket

'U. Hole

8 ATTACH FRONT LINK (E)

Turn steering wheel to position wheels

straight forward,

• From front of tractor, insert rod end of

front link (E) through front hole in tractor

front suspension bracket (F).

• Move to left side of mower and and insert

large retainer spring (G) through hole in

front link (E) behind ?ront suspension

bracket (F).

Insert other end of link (E) into hole in

front mower bracket (H) and secure with

washer and small retainer spring (J).

NOTE: Requires deck lifting.

/" , '\2;\

Front Link / ! , b e__z.%j

Location, f __/-__i__*._" ,..... ',

9 INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)

• Disengage belt tension rod (K) from

locking bracket (L).

• Install bettonto engine clutch pulley (M).

M.Engine

Clutch Pulley

IMPORTANT: Check belt for proper routing

in alf mower pulley grooves and under

mandrel covers.

• Engage belt tension rod (K) on locking

bracket (L).

_iLCAUTION-" Belt tension rod is spring

loaded. Have atight grip on rod and engage

slowly.

• Raise attachment lift lever to highest

position.

If necessary, adjust gauge wheels

before operating mower asshown in the

Operation section of this manual.

MOWER DRIVE BELT INSTALLATION

Follow procedure described in "TO

REPLACE MOWER BLADE DRIVE BELT"

in the "Service and Adjustments" section of

this manual.

:_. Front Lift Unk Assembly

E Front Suspension Bracket

G. Large Retainer Spring

H. Front Mower Bracket

J. Small Retainer Spring

M. Engine Clutch Pulley

11

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated

at the factory for shipping purposes. Co rrect

tire pressure is tmportant for best cutting

performance.

• Reducetire pressureto PSI shown ontires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properlyleve[ed, See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing

motion and mower blade drive belts in the

Service and Adjustments section of this man-

ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake isoperating prop-

erly, See"TO CH EC K BRAKE" inthe Service

and Adjustments sectton of th_s manual.

t_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

All assembly instructions have been

completed.

No remaining loose parts in carton.

q/" Battery is properly prepared and

charged.

J Seat is adjusted comfortably and tight-

ened securely.

J All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory).

J" Be sure mower deck is properly leveled

stde-to-side/frent-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

1/" Check mower and drive belts, Be sure

they are routed properly around pulleys

and inside afl belt keepers.

_" Check wiring. See that all connections

are still secure and wires are properly

clamped.

Wh_le learning howto useyour tractor, pay ex-

tra attention to the following important items:

Engine oil is at proper level.

Fueltankis filled with fresh, clean, regular

unleaded gasoline.

J" Become familiar with all controls, their

location and function. Operate them

before you star the engine.

Be sure brake system is in safe operating

condition.

Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the 0 peration and

Maintenance sections in this manual).

12

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning.

R N H L I ,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

I,el,I

8 ® (®)

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

UGHTS ON FUEL BA3-rERY REVERSE FORWARD

A'Fi'ACHMENT ATTACHMENT DANGER, KEEP HANGS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

FREE WH EEL

(At.'tornatlc Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

IGNITION SWITCH

B

MOWER LIFT

CRUISE CO N'IrROL CLUTCPJBRAKE

PEDAL

KEEP AREA CLEAR SLOPE HAZARDS

[SEE SAF_F_ RULES SEC33ON)

DANGER ind=cates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, If not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

Indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

,r_,.,'__, if not ave dad could result in death, set ous injury

and/or property damage.

._, FIRE =ndlcates a hazard which, If motavoided,

could result in death, serious injury and/or

property damage.

13

KNOWYOURTRACTOR

READTHISMANUALANDSAFETYRULESBEFOREOPERATINGYOURTRAC-

TOR

Compare the illustrations with your tractor to familiarize yourself with the locationsof

various controls and adjustments. Save this manual for future reference.

03065

Our tractors conformto the applicable safety standards of the AmedcanNationaIStan-

dards Institute.

(A) ATFACHMENT LIFT LEVER - Used to

raise and lower the mower or other attach-

ments mounted to your tractor.

(B) CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

(C) PARKING BRAKE - Locks clutch/brake

pedal into the brake position.

(D) THROTTLE CONTROL- Used to control

engine speed.

(E) ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or other

attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the eng=ne.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while

in reverse.

(H) LIGHT SWITCH - Turns the headhghts

on and off.

(J) GEARSHIFT LEVER - Selects the speed

and direction of the tractor,

(N) CHOKE CONTROL- Usedwhenstarting

a cold engine.

(P) SERVICE REMINDER / HOUR METER

- Indicates when service is required for the

engine and mower.

14

Theoperationofanytractorcan result in foreign objects thrown intothe

eyes, which can result insevere eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt bythe operator to leave

the seat without_irst setting the parking brake

will shut off the engine.

1, Depress clutch/brake pedal (B) all the

way down and hold.

2. Pull parking brake lever (C) up and hold,

release pressure from brake pedal (B),

then release parking brake lever. Pedal

should remain in brake position. Make

sure parking brakewill holdtractorsecure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

crutch clutch lever to "DISENGAGED"

position (_).

NOTE: Failureto movethrottlecontrot between

half and full speed (fast)position, before

stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position

and remove key. Always remove key when

leaving tractorto prevent unauthorized use.

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Urider certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor

on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, and set parking

brake before leaving the operator's position.

TO USE THRO'FrLE CONTROL (D)

Always operate engine at full speed (fast).

, Operating engine at less than full speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower

performance.

(r_) Attachment (rl"_)Attachment

Clutch Switch Clutch Switch

"Engaged .... Dtsengaged"

GROUND DRIVE -

• To stop ground drive, depress clutch/brake

pedal all the way down.

• Move gear shift lever (J) to neutral

position.

ENGINE -

• Movethrottle control (D) between half and

full speed (fast) position.

15

TO USE CHOKE CONTROL (N)

Use choke control whenever you are starting

a cold engine. Do not use to start a warm

engine.

• To engage choke control, pull knob out.

SlowJy push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever (J).

I, Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral

position.

2. Move gearshift lever to desired position.

3. S!owly release clutch/brake pedal to start

movement.

IMPORTANT: Bringtractor to a complete stop

beforeshlfting or changing gears. Failureto do

so willsherten the usefulhfe of yourtransaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position ofthe attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cutting

height slot.

• Slide pointer tab (T) to desired cutting

height as a reminder for next t=me you

mow,

The cutting height range is approximately

1to 4". The heights are measured from the

ground to the blade tip with the engine not

running. These heights are approximate

and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool sea-

son and to over 3" during hot months.

For healthier and better looking lawns,

mow often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make

the f_rst cut relatwely high; the second to

desired height.

16

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating

position. Gauge wheels then keep the deck

in proper position to help prevent scalping

in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual),

2. With mower in desired height of cut posi-

tion, gauge wheels should be assembled

so they are slightly off the ground. Install

gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

o

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the

operator to leave the seat with the engine

running and the attachment clutch engaged

will shut off the engine. You must remain

fully and centrally pos=tioned in the seat to

prevent the engine from hesitating or cutting

off when operating your equip ment on rough,

rolling terrain or hills.

1. Select desired height ol _cut with attach-

ment lift lever.

2. Start mower blades by engaging attach-

ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, orthe deflector shield

(S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment crutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position.

_WARNING: Backing up with the at-

tachment clutch engaged white mowing is

strongly discouraged. Turningthe ROS "ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the ope rater decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

On[y use ifyou are certain no children or other

bystanders will enter the mowing area.

1. Depress clutch/brake pedal all the way

down and hold.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before backing.

4. Move gear shift leverto reverse position

and slowly release clutch/brake pedal to

start movement.

5. When use of the ROS isno longer needed,

turn the ignition key clockwise to engine

"ON" position.

Engine "ON" Position

ROS "ON" Position (Normal OpeTating)

TO OPERATE ON HILLS

_,WARNING: Do not drive up or down hills

with slopes greater than 15° and do not drive

across any slop e. Use the slope guide at the

back of this manual.

• Choosetheslewestspeed beforestarting

up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position

and engage parking brake.

• Move gearshift lever to 1st gear. Be sure

you have allowed room for tractor to roll

slightly as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make alf turns slowly.

TO TRANSPORT

• Raise attachment lift lever to its highest

position.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when

transporting your tractor on atruck or atrailer,

be sure hood is closed and secu red totractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATtACH-

MENTS

Tow onlythe attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on aslope, isdangerous. Tires

can lose traction with the ground and cause

you to lose control ofyour tractor,

SERVICE REMINDER/HOUR METER

Service reminder shows the total number

of hours the engine has run and flashes to

indicate that the engine or mower needs ser-

vicing. When service is required, the service

reminder will flash for two hours. To service

engine and mower, see the Maintenance

section of this manual.

NOTE: Service reminder runs when the igni-

tion key is in any position but "STOP". For

acurate reading, be sure key remains in the

"STOP" position when engine is not run ning.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine inyourtractor hasbeen shippad,

from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into the

tube and rest oil fill cap on the tube. Do

notthread the cap ontothe tube. Remove

and read oil level. Ifnecessary, add oil

until "FULl" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the el[

viscosity chart inthe Maintenance section

of this manual).

• Tochange engine oil,see the Maintenance

section in this manual.

17

ADD GASOLINE

• Fill fuel tank to bottom of filler neck, Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oJIwith

gasoline, Purchase fuel in quantities that

can be used within 30 days to assure fuel

freshness.

,&CAUTION" Wipe off any spilled oil or fuel,

Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in tem-

peratures below 32 °F(0°C), use fresh, clean

winter grade gasoline to help ensure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation

and formation ofacids during storage. Acidic

gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetorare empty. Usefresh

fuel next season, See Storage Instructions

for additional information. Never use engine

or carburetor cleaner prod ucts in the fuel tank

or permanent damage may occur.

RESERVE FUEL VALVE OPERATION

f, Raise seat to access reserve fuel valve,

2. In normal operation, valve should be set

to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve

handle to reserve.

4. Drive tractor to be refueled.

5. After refueling, return valve to primary

position,

Reserve

Fuel Valve

@

TO START ENGINE

When starting the engme for the first time or

if the engme has run out of fuel, it will take

extra cranking time to move fuel from the

tank to the engine.

1. Siton seat in operating position, depress

clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral position.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to fast position

5. Pull choke controlout for acold enginestart

attempt. For a warm engine start attempt

the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key Into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run

starter continuously for morethan fifteen

seconds per minute. If the engine does

not start after several attempts, push

choke control in, wait a few minutes and

try again. Ifengine still does not start, putl

the choke control out and retry.

WARM WEATHER STARTING (50°F/10°C

and above)

7. When engine starts, slowly push choke

control in until the engine begins to run

smoothly, If the engine starts to run

roughly, pull the choke co ntrof out slightly

for a few seconds and then continue to

push the control in slowly.

• The attachments and ground drive can

now be used, Ifthe engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50°F/10°C

and below)

7. When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps a_lowing the engine

to accept small changes in speed and

load, until the choke control is fully in.

If the engine starts to run roughly, pull

the choke control out slightly for a few

seconds and then continue to push the

control in slowly. This may require an

engine warm-up penod from several

seconds to several minutes, depending

on the temperature.

• The attachments can be used during the

engine warm-up period and may require

the choke control be pulled out slightly.

18

NOTE: If at a high altitude (above 3000 feet)

or in cold temperatures (below 32°F/0°C)

the carburetor fuel mixture may need to be

adjusted for best engine performance. See

"TO ADJ UST CARBU RETQ R" in the Service

and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor,

• Mowershould beproperlyleveledforbest

mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has aiready been cut.

Have the cut area to the right of the tractor,

This will result in a more even distribution

of clippings and more uniform cutting,

• When mowing large areas, start byturning

to the rig ht so that clippings will discharge

away from shrubs, fences, driveways,

etc. After one or two rounds, mew in the

opposite direction making left hand turns

until finished.

• If grass is extremely tall, it should be

mowed twice to reduce toad and possible

fire hazard from dried clippings, Make

first cut relatively high; the second to the

desired height.

* Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. ReguMte ground speed by

selecting a low enough speed to give the

mower cutting performance as well as the

quality of cut desired.

. When operating attachments, select a

ground speed that wi!l suit the terrain and

give best performance of the attachment

being used.

19

MAINTENANCE SEVERE EVERY EVERY E'_q_RY EVERY EVEry BEFORE

SCHEDULE eACH e 25 50 loo S_SON SrO.AGE

USE HOURS HOURS HOURS HOURS

ii HII

Ch_ck 8rake Operation V V

ChBck Tt,r.e, Pressure V r If ...

T Check Operator Pres_nc_ & ROe Systems V F .....

A Check for Loose Fasteners _ ........ I_'

C ChecWReplec_ Mower Blades . . V*=

T Lubncahor', Chart V* I_

0 Chuck Battery Level

R ,clean Battery and Terminals If .... "...... If

Ctean Debr=s Or{ Steering Piate

Check TransaxJe CooJlng If

Check Mower Levelness

Check V-Belts iV _

i i i HHH n

Check Enqrne Otl Level If V _

Chanq'e E.ng=ne Oii Iwlth ml biter) (_1'I,_: V

E Change Eng'ne O'1 {w't_'°ut °'l f'lter) V,.=

U Clean A_r Filter ....... _=

G Clean Atr Screen V'2

| Inspect MuffledSpark Arrestor If

U ReplaceOilF4ter(Ifequipped) I_=

E cl_.. En_,.eoooE,n_r,.$ V' =

Replace Spark P_U 9 V

Rep_.ce A=r FIJI_K Paper Cartridge _##'_

Replace Fuel F;Iter .... If

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made pe-

riodically to properly maintain your tractor.

At least once a season, check to see If

you should make any of the adjustments

described in the Service and Adjustments

section of this manual•

• At least once a year you should replace

the spark plug, clean or replace air ftlter,

and check blades and belts for wear. A

new spark plug and clean air filter assure

proper atr-fue] mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level

2. Check brake operation.

3. ChecktJre pressure•

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_Steering Pivot Bolts

_ Spindle __r_ Sp{ndIe

Zerk __ _ _._;_ Zerk

_Front

Wheel I- _1 "f_,. --_f_'- OFrontWheel

Bearing ._ _______, 7=-_.,,Beanng Zerk

Zerk ,4_ _ L_--_.@engine

OSteering "_ q [-- _k._,_,"

Sector _-7 f.L__._. _ -@)Mandrel

Gear II L-=---_-_II Zerks

Teeth J I [_'_ _ _

[._._ _ _ _(2)PivBts

OGeneral Purpose Grease

@Referto Maintenance"ENGINE"Section.

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricants wilt attract dust and dirt

that will shorten the lifeofthe self-lubricating

bearings. Ifyou feel they must be lubricated,

use only a dry, powdered graphite type lu-

bricant sparingly.

2O

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Craftsman 917.25025 Owner's manual

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