Cross Technologies 2016-05 Owner's manual

Brand: Cross Technologies

Model: 2016-05

Type: Owner's manual

Cross Technologies 2016-05 is a versatile downconverter that operates in the 950 to 1525 MHz frequency range. Its primary function is to convert higher-frequency signals to a lower intermediate frequency (IF) of 140 ± 36 MHz, making it suitable for various applications in satellite communication, spectrum monitoring, and signal analysis.

One notable feature of the 2016-05 is its ability to manually adjust the gain over a range of 0 to 50 dB in 1 dB steps. This allows users to optimize the signal level for their specific requirements, ensuring optimal performance in different signal environments.

Instruction Manual

Model 2016-05

Downconverter

June 2009 Rev D

EXECUTE

MODEL 2016

CROSS TECHNOLOGIES INC.

F=1525 G=+25.0

REMOTE

ALARM POWER

DOWNCONVERTER

Data, drawings, and other material contained herein are proprietary to Cross Technologies, Inc.,

but may be reproduced or duplicated without the prior permission of Cross Technologies, Inc.

for purposes of operating the equipment. Printed in USA.

When ordering parts from Cross Technologies, Inc., be sure to include the equipment

model number, equipment serial number, and a description of the part.

CROSS TECHNOLOGIES, INC.

6170 Shiloh Road

Alpharetta, Georgia 30005

(770) 886-8005

FAX (770) 886-7964

Toll Free 888-900-5588

WEB www.crosstechnologies.com

E-MAIL [email protected]

INSTRUCTION MANUAL

MODEL 2016-05 Downconverter

TABLE OF CONTENTS PAGE

Warranty 2

1.0 General 3

1.1 Equipment Description 3

1.2 Technical Characteristics 4

1.3 Monitor & Control Interface 5

2.0 Installation 7

2.1 Mechanical 7

2.2 Rear Panel Inputs & Outputs 8

2.3 Front Panel Controls & Indicators 9

2.4 Operation 10

2.5 Menu Settings 11

3.0 Environmental Use Information 17

WARRANTY - The following warranty applies to all Cross Technologies, Inc. products.

All Cross Technologies, Inc. products are warranted against defective materials and

workmanship for a period of one year after shipment to customer. Cross Technologies,

Inc.’s obligation under this warranty is limited to repairing or, at Cross Technologies, Inc.’s

option, replacing parts, subassemblies, or entire assemblies. Cross Technologies, Inc. shall

not be liable for any special, indirect, or consequential damages. This warranty does not

cover parts or equipment which have been subject to misuse, negligence, or accident by the

customer during use. All shipping costs for warranty repairs will be prepaid by the

customer. There are not other warranties, express or implied, except as stated herein.

CROSS TECHNOLOGIES, INC.

6170 Shiloh Road

Alpharetta, Georgia 30005

(770) 886-8005

FAX (770) 886-7964

Toll Free 888-900-5588

WEB www.crosstechnologies.com

E-MAIL [email protected]

2016-05 Manual, Rev D Page 2 06/18/09

MODEL 2016-05 Downconverter

1.0 General

1.1 Equipment Description

The 2016-05 Downconverter converts 950 to 1525 MHz to 140 ± 36 MHz in 1 MHz steps with low group delay

and flat frequency response. Synthesized local oscillators (LO) provide frequency selection. Multi-function

push button switches select the input frequency, gain, and other parameters. Front panel LEDs provide

indication of DC power, PLL alarm or Remote operation. Gain is adjustable manually (MGC) over a 0 to 50 dB

range. The frequency and gain are remotely selectable. Parameter selection and frequency and gain settings

appear on the LCD display. Connectors are Type F female for the RF, and BNC female for the IF and optional

external 10 MHz reference input and output (option E). Table 2.2 shows other connector options. LNB +24

VDC (option L) and 10 MHz reference (option E) can be inserted on the RF lines. The 2016-05 is powered by

a 100-240 ±10% VAC power supply, and is contained in a 1 3/4” X 19 “ X 16” rack mount chassis.

EXECUTE

MODEL 2016

CROSS TECHNOLOGIES INC.

F=1525 G=+25.0

REMOTEALARM POWER

DOWNCONVERTER

FRONT

GND

J10

J18J2

RF IN

10 MHZ REF

10 MHZ

AND

MONITOR

EXT REF

LNB FUSE

CONTROL

IF OUT

OUTPUT INPUT

DS8

VDC on RF

15 234

6789

REAR

FIGURE 1.1 Model 2016-05 Front and Rear Panels

140

MHz

OUT

.95

1.52

GHz

.95 to 2 GHz

200 MHz

CONTROLLER

F=1450 G=+25.0

1750 MHz

1610

1890

MHz

2.7

3.3

GHz

var

atten

10MHz*

+24VDC*

EXT

10MHz*

*OPTIONAL

INT

10MHz

FIGURE 1.2 Model 2016-05 Downconverter Block Diagram

2016-05 Manual, Rev D Page 3 06/18/09

1.2 Technical Characteristics

TABLE 1.0 2016-05 Downconverter Specifications*

Input Characteristics

Impedance/Return Loss 75/12 dB (see TABLE 2.2 for connector options)

Frequency 950 to 1525 MHz

Noise Figure, Max. 15 dB max gain

Input Level range -70 to -20 dBm

Input 1 dB compression -15 dBm

Output Characteristics

Impedance/Return Loss 75  /18 dB (see TABLE 2.2 for connector options)

Frequency 140 ± 36 MHZ

Output Level/max linear -20/-10 dBm

Output 1 dB compression -5 dBm

Channel Characteristics

Gain 0.0 to 50.0 dB, 1 dB steps (manually adjustable)

Image Rejection > 50 dB, min

Spurious Response <-40 dBC in band (± 36 MHZ)

Frequency Response ±1.5 dB, 950 - 1525 MHz; ± 0.5 dB, 72 MHz BW

Group Delay, max 0.0035 ns/MHz

parabolic; 0.025 ns/MHz linear; 1 ns ripple

Frequency Sense Non-inverting or Inverting (selectable)

Synthesizer Characteristics

Frequency Accuracy ±1.0ppm max over temp (±0.01ppm option H) internal reference

Frequency Step 1.0 MHz minimum

10 MHz level (In & Out) 3 dBm, ± 3 dB (option E)

-105-95-80-70-70

1MHz100kHz10kHz1kHz100 Hz

dBC/Hz

Phase Noise

Fre

Controls, Indicators

Frequency Selection direct readout LCD; pushbutton switches or remote selection

Gain Selection direct readout LCD; pushbutton switches or remote selection

Power Green LED

Alarm Red LED

Remote Yellow LED; RS232C (RS485 option Q), 9600 baud

Other

RF Connector Type F (female) (see TABLE 2.2 for other options)

IF Connector BNC (female) (see TABLE 2.2 for other options)

10 MHz Connectors BNC (female), 50/75  (option E)

Connector, Alarm, Remote DB9 - NO or NC contact closure on Alarm

Size 19 inch standard chassis 1.75”high X 16.0” deep

Power 100-240±10% VAC, 47 - 63 Hz, 45 watts max.

Options

E Allows ext. 10 MHz ref input, 10 MHz ref can be inserted on the RF in

H High Stability (± 0.01 ppm) internal reference

L LNB +24 VDC, 0.4 Amps with readout of current

O 10 MHz Reference Adjust capability

Q RS-422/RS-485 Remote capability

R Redundant Power Supplies

T Temperature Sensor

X 125 kHz Frequency Steps

Connector options see TABLE 2.2

*+10˚C to +40˚C; Specifications subject to change without notice

2016-05 Manual, Rev D Page 4 06/18/09

1.3 Monitor and Control Interface

A) Remote serial interface

Protocol: RS-232C, 9600 baud rate, no parity, 8 data bits, 1 start bit, and 1 stop bit.

(RS-232C, RS-422, or RS-485 - Option-Q)

Female DB-9

PC Com Port

Male DB-9

2015/16/17 M&CPort

M&C Cable Diagram - Cross Technologies Frequency Converters

Connector: Rear panel, DB-9 male

J10 Pinouts

Pinouts (RS-232C/422/485)

Pin Function

1Rx-

2 Rx+ (RS-232C)

3 Tx+ (RS-232C)

4Tx-

5GND

6 Alarm Relay: Common

7 Alarm Relay: Normally Open

8Not Used

9 Alarm Relay: Normally Closed

2016-05 Manual, Rev D Page 5 06/18/09

B) Commands - Table 1.1 lists the commands for the 2016-05 and briefly describes them. After a command is

sent the 2016-05 sends a return “>” indicating the command has been received and executed.

General Command Format - The general command format is {aaCND...}, where:

{ = start byte

aa = address (RS-485 only - option Q)

C = 1 character, either C (command) or S (status)

N = 1-digit command or status number, 1 through 9

D = 1 character or more of data (depends on command)

} = stop byte

* PLEASE NOTE: The two character {aa}(00-31) prefix, in the table below,

should be used ONLY when R

S-485, (OPTION-Q), is selected.

Table 1.1 2016-05 Comman

Commands

Command Syntax* Description

Set Receiver Frequency {aaC2xxxx} where:

• xxxx = 4 characters (7 characters, option X)

• Range: 0950 to 1525 MHz

Set Receiver Gain {aaC4xx} where:

• xxx = 3 characters

• Range: 000 to 500 (0 dB to +50 dB, in 1 dB steps)

Enable 10MHz Ref Insertion {aaC6x} where x =:

(option E only)

• 0 to disable 10MHz insertion on RF input connector

• 1 to enable 10MHz insertion on RF input connector

Enable Spectrum Invert {aaC7x} where x =:

• 0 to disable spectrum invert

• 1 to enable spectrum invert

Enable External 10MHz IN {aaCEx} where x =:

(option E only)

• 0 to disable External 10MHz ref signal

• 1 to enable External 10MHz ref signal

Enable Remote # Just # sign

Disable Remote {aaCR0} {CR and zero}

C) Status Requests

Table 1.1 lists the status requests for the 2016-05 and briefly describes them.

* PLEASE NOTE: The two character {aa}(00-31) prefix, in the table below,

should be used ONLY when R

S-485, (OPTION-Q), is selected.

TABLE 1.2 2016-05 Status Reequests

Requests

Command Syntax* Description

Command Status {aaS1} Returns {S1bbbbcccIA} where:

• bbbb = Rx frequency (bbbbbbb, option X)

• ccc = Rx gain

• I = 1 - spectrum invert enabled

• A = summary alarm; 1=alarmed, 0=normal

10MHz Ref Status {aaS2} Returns {S2ER} where:

(option E only)

• E = 1 - external 10 MHz switched in

• R = 1 - 10 MHz ref inserted on RF input connector

LNB Current {aaS3} Returns {S3eee} where:

(option L only)

• eee = LNB current (000 to 500 = 0 to .500 A)

2016-05 Manual, Rev D Page 6 06/18/09

2.0 Installation

2.1 Mechanical

The 2016-05 consists of one RF/Controller PCB housed in a 1 RU (1 3/4 inch high) by 16 inch deep chassis. A

switching, ±12, +24, +5 VDC power supply provides power for the assemblies. The 2016-05 can be secured to

a rack using the 4 holes on the front panel. Figure 2.1 shows how the 2016-05 is assembled.

POWER

SUPPLY

FIGURE 2.1 2016-05 Mechanical Assembly

2016-05 Manual, Rev D Page 7 06/18/09

2.2 Rear Panel Input/Output Signals - Figure 2.2 shows the input and output connectors on the rear panel.

AC1 - POWER IN

AC input for switching

power supply.

100-240 ±10% VAC,

47-60 Hz.

J2 - RF IN

950-1525 MHz input, -70 to -20 dBm.

see TABLE 2.2.

J1 - IF OUT

140 MHz output, -20 to -30 dBm.

see TABLE 2.2.

J10 - MONITOR AND CONTROL

DB9 female connector.

J1J2

RF IN IF OUT

J10

AND

MONITOR

CONTROL

5 4 3 2

9 8 7 6

10MHz

EXT REF

J3 - 10MHz REF OUT (option -E)

10 MHz external reference input.

BNC female connector.

LNB FUSE

F1 - LNB FUSE (option -L)

1A, Fast Blo, 1/4” fuse. Installing fuse places

+24VDC, 0.4 amps, max on RF IN (J2 center

FIGURE 2.2 2016-05 Rear Panel I/Os

TABLE 2.1 JJ10

J10 Pinouts (RS-232C*)

Pin Function

1Not Used

2 Rx+ (RS-232C)

3 Tx+ (RS-232C)

4Not Used

5GND

6 Alarm Relay: Common

7 Alarm Relay: Normally Closed

8Not Used

9 Alarm Relay: Normally Open

*Remote Serial Interface

Interface: DB-9 Male

Protocol: RS-232C, 9600 baud rate, no parity, 8 data bits, 1 start bit, 1 stop bit

TABLE 2.2

IF/RF

IF/RF Connector Optionns

Options

Option IF RF

STD BNC, 75 Type F, 75

BBNC, 75 BNC, 75

CBNC, 75 BNC, 50

DBNC, 50 BNC, 50

F Type F, 75 Type F, 75

JBNC, 50 Type F, 75

KBNC, 50 BNC, 75

MBNC, 50 Type N, 50

NBNC, 75 Type N, 50

2016-05 Manual, Rev D Page 8 06/18/09

2.3 Front Panel Controls and Indicators - The following are the front panel controls and indicators.

EXECUTE

REMOTEALARM POWER

LCD DISPLAY

Display shows Downconverter

frequency in MHz and Gain in dB

S1 - MENU/EXECUTE BUTTON

Press this to get into Program mode

and to execute any changes.

DS3 - DOWN ALARM LED

Red LED indicates

downconverter alarm.

DS6 - POWER LED

Green LED indicates

presence of DC power.

DS1 - REMOTE LED

Yellow LED indicates

remote operation.

S2 - VERT. TOGGLE

Vertical toggle switch that controls

values in the Menu items when in

program mode. Does not function in the

normal display mode

S3 - HORIZ. TOGGLE

Horizontal toggle switch that

controls which values are being

adjusted. Does not function in the

normal display mode

F=1525 G=+25.0

FIGURE 2.3 2016-05 Front Panel Controls and Indicators

2016-05 Manual, Rev D Page 9 06/18/09

2.4 Operation

2.4.1 Installing and Operating the 2016-05 Downconverter

1. Connect a -20 dBm to -70 dBm signal to RF IN, J2 (Figure 2.2)

2. Connect the IF OUT, J1, to the external equipment

3. Connect 100-240 ±10% VAC, 47 - 63 Hz to AC on the back panel.

4. Set the input frequency (See Section 2.5 Menu Settings).

5. Set the gain for +00.0 to +50.0 dB (See Section 2.5 Menu Settings).

6. Be sure DS6 (green, DC Power) is on and DS3 (red, Alarm) is off (Figure 2.3).

7. Option L only - To insert LNB +24 VDC on the RF center pin install 0.5A fast blo fuse in F1 and check

that DS8 lights yellow (Figure 2.1)

8. AC Fuse - The fuse is a 5 mm X 20 mm, 2 amp slow blow (Type T) and is inserted in the far slot in the

drawer below the AC input as shown in Figure 2.4. There is a spare fuse in the near slot. If a fuse

continues to open, the power supply is most likely defective.

FUSE DRAWER

SPARE FUSE DRAWER

AC Fuse - 2 amp slow blow (Type T 2A GDC),

5 mm X 20 mm

INPUT

100-240± 10%VAC

47-63 Hz

2A MAX

FUSE

TYPE T 2A GDC

250 VOLT

FOR 100 - 240 V~

FIGURE 2.4 Fuse Location and Spare Fuse

2016-05 Manual, Rev D Page 10 06/18/09

2.5 Menu Settings

2.5.1 Functions - This section describes operation of the front panel controls. There are three operator

switches, the LCD display and alarm indicator LEDs. All functions for the equipment are controlled by these

components. The functions are (see Figure 2.5):

Power Up

Normal Display

Menu 1 Frequency in MHz

Menu 2 Gain (0 to +50, 1dB steps)

Menu 3 Set Unit to Remote Operation

Menu 4 Select External 10 MHz Ref (option E)

Menu 5 Select Reference Out (option E)

Menu 6 Set Remote mode (option Q)

Menu 7 Set RS-485 address (option Q)

Menu 8 View PCB Temperature (option T)

Menu 9 View LNB Current (option L)

Save Menu When go to end

Alarm indications appear on the LEDs (see figure 2.3).

All program changes must start with the operation of the Menu/Execute switch and must also end with the

operation of the Menu/Execute switch verified by the “Save Settings?” Menu. If this sequence is not followed,

none of the changes will take effect. If programming is initiated and no operator action takes place for

approximately 12 seconds (before the final press of the Menu/Execute switch) the display will revert to its

previous status and you will need to start over.

2016-05 Manual, Rev D Page 11 06/18/09

2.5.2 Power On Settings

NOTE: THE LAST STATUS OF A UNIT IS RETAINED EVEN WHEN POWER IS REMOVED.

WHEN POWER IS RESTORED, THE UNIT WILL RETURN TO IT'S PREVIOUS SETTINGS.

When power is first applied, the LCD display goes through three steps.

1.The LCD goes black to show all segments are functioning.

2.The software version will be displayed.

R E V 1 . 0 0

3.The present frequency and gain of the downconverter is shown.

F=1350 G=+25.0

The unit is now operational and ready for any changes the operator may desire.

2.5.3 Control Switches

1. Menu/Execute - Any change to the programming of the unit must be initiated by pressing the

Menu/Execute switch and completed by pressing the Menu/Execute switch.

2. Horizontal Switch - This switch is mounted so its movement is horizontal and moves the cursor left or

right.

3. Vertical Switch - This switch is mounted so its movement is vertical and has two functions:

a. During frequency , gain changes, the vertical movement will raise or lower the number in the

direction of the arrows.

b. For other functions such Mute on/off, the vertical switch will alternately turn the function on

or off regardless of the direction operated.

2016-05 Manual, Rev D Page 12 06/18/09

2.5.4 Frequency Changes

At any time during the modification process, if you have made a mistake and do not wish to save the changes

you have made, do not press the Menu/Execute switch; simply do nothing for approximately 12 seconds,

and the system will return to the normal operating mode or scroll to “R” and push the menu/Execute switch and

select “NO” in the “SAVE SETTINGS?” window.

To change the FREQUENCY:

Operate the Menu/Execute switch until you get to the menu item you want to change see Figure 2.5 for

the sequence of menu options. The following display is for changing the downconverter frequency:

F = 1350

Pressing the Up/Down switch down will toggle the display to:

F = 1450

By using the horizontal rocker switch the cursor can be moved left or right .

F = 1450

NOTE: CHANGES DO NOT TAKE PLACE ON FREQUENCY UNTIL YOU GO TO THE SAVE

MENU AND INDICATE YOU WANT TO SAVE THE CHANGES.THE CARRIER IS MUTED WHEN

FREQUENCY IS CHANGED.

When the display indicates the value desired you can push the Menu/Execute switch to get to the next

item:

G = +25.0

OR you can scroll to “R”, push the Menu/Execute switch to get to:

SAVE SETTINGS? Y N

Selecting Y will save the new settings. Selecting N will revert to the previous settings.

Pushing the Menu/Execute switch then takes you to this:

F=1450 G=+25.0

Figure 2.5 gives the menu items and how to make changes.

2016-05 Manual, Rev D Page 13 06/18/09

2.5.5 Gain Changes

When you get to this menu note that the gain changes will be made as you make them but if you do not wish to

save the changes you have made, scroll to “R” and push the Menu/Execute switch and select “NO” in the

“SAVE SETTINGS?” window or do not press the Menu/Execute switch; simply do nothing for

approximately 12 seconds, and the system will return to the normal operating mode.

To change the DOWNCONVERTER GAIN:

Push the Menu/Execute switch to get to the gain setting (See Figure 2.5 for the sequence of menu

options):

G = +25.0

Pressing the Up/Down switch will change the gain in 1 or 10 dB steps depending on the cursor location:

G = +15.0

By using the horizontal rocker switch the cursor can be moved left or right. Pressing the Up/Down

switch will toggle the display digit selected until you have the desired gain.

G = +15.0

NOTE: THE GAIN WILL BE CHANGED AS YOU ADJUST THE NUMBERS. HOWEVER, THE

VALUE WILL NOT BE STORED UNTIL YOU INDICATE YES IN THE SAVE SETTINGS

WINDOW.

When the display indicates the value desired you can push the Menu/Execute switch to get to the next

item:

OTHER? Y N

OR you can scroll to “R” and push the Menu/Execute switch to get to:

SAVE SETTINGS? Y N

Selecting Y will save the new settings. Selecting N will revert to the previous settings. Pushing the

Menu/Execute switch then takes you to this:

F=1450 G=+15.0

Figure 2.5 gives the menu items and how to make changes.

2016-05 Manual, Rev D Page 14 06/18/09

2.5.5 Alarm Indications

An alarm condition for will occur if any local oscillator phase lock loop (PLL) comes out of lock. The Mute

LED will light if you select Mute and the Remote LED will light when you select the Remote mode.

ON POWER UP

NORMAL DISPLAY

PUSHING MENU/EXECUTE SEQUENCE

REV 1.00

F = 1450 G = +10.0

F = 1450

SCROLL <>

SCROLL

PUSH BUTTON

REMOTE OFF

EXT REF OFF

SCROLL <>

SCROLL

PUSH BUTTON

Power Up

Normal Display

Menu 1 Frequency

Menu 2 Gain (00.0 to +50.0)

Menu 3 Set Unit to Remote

Operation

Menu 4 Select External 10 MHz

Reference (option E)

Menu 5 Select 10MHz Reference

Out (option E)

Menu 6 Set Remote Mode

(option Q)

Menu 7 Set RS-485 Address (option

Menu 8 View PCB temperature

(option T)

Menu 9 View LNB current

(option L)

Save? When “R” is selected or

when the end of the menus is

reached

G = +10.0

SCROLL <>

SCROLL

PUSH BUTTON

SCROLL <>

SCROLL

PUSH BUTTON

LNB DC = 0.36 A

SAVE SETTINGS? Y N

SCROLL <>

PUSH BUTTON

REF OUT OFF

SCROLL <>

SCROLL

PUSH BUTTON

RS 485 OFF

SCROLL <>

SCROLL

PUSH BUTTON

ADDRESS = 00

SCROLL <>

SCROLL

PUSH BUTTON

TEMP = 35 DEG

SCROLL <>

PUSH BUTTON

SCROLL <>

PUSH BUTTON

FIGURE 2.5 Menu Display and Sequence

2016-05 Manual, Rev D Page 15 06/18/09

3.0 Environmental Use Information

A. Rack-Mounting - To mount this equipment in a rack, please refer to the installation instructions

located in the user manual furnished by the manufacturer of your equipment rack.

B. Mechanical Loading - Mounting of equipment in a rack should be such that a hazardous condition

does not exist due to uneven weight distribution.

C. Elevated Operating Ambient Temperature - If installed in a closed or multi-unit rack assembly,

the operating ambient temperature of the rack may be greater than room ambient temperature.

Therefore, consideration should be given to Tmra.

D. Reduced Air Flow - Installation of the equipment in a rack should be such that the amount of air flow

required for safe operation of the equipment is not compromised. Additional space between unit

may be required.

E. Circuit Overloading - Consideration should be given to the connection of the equipment to the supply

circuit and the effect that overloading of circuits could have on over current protection and supply wiring.

Appropriate consideration of equipment name plate rating should be used, when addressing this concern.

F. Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained.

Particular attention should be given to supply connections other than direct connection to the

Branch (use of power strips).

G. Top Cover - There are no serviceable parts inside the product so, the Top Cover should not be removed.

If the Top Cover is removed the ground strap and associated screw MUST BE REINSTALLED

prior to Top Cover screw replacement. FAILURE TO DO this may cause INGRESS and/or EGRESS

emission problems.

2016-05 Manual, Rev D Page 16 06/18/09

CROSS TECHNOLOGIES, INC.

6170 Shiloh Road

Alpharetta, Georgia 30005

(770) 886-8005

FAX (770) 886-7964

Toll Free 888-900-5588

WEB www.crosstechnologies.com

E-MAIL [email protected]

2016-05 Manual, Rev D Page 17 06/18/09

Cross Technologies 2016-05 Owner's manual

Cross Technologies 2016-05 Owner's manual

Cross Technologies 2016-05 Owner's manual

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