Nederman 865 series User manual

EXHAUST HOSE REEL

Electric Motor Driven

Exhaust Hose Reel

For 8" hose

Serial 865

No. 144870(00)

2012-06-14

EXHAUST HOSE REEL

INSTRUKTIONSMANUAL

BETJENINGSVEJLEDNING

INSTRUKSJONSHÅNDBOK

INSTRUCTION MANUAL

BEDIENUNGSANLEITUNG

MANUEL D’INSTRUCTION

MANUAL DE INSTRUCCIONES

MANUALE DI ISTRUZIONI

GEBRUIKSAANWIJZING

ASENNUS- JA KÄYTTÖOHJE

INSTRUKCJA OBSLUGI

SE

DK

NO

GB

DE

FR

ES

IT

NL

FI

PL

sid. 2 - 7

page 2 - 4, 8 - 10

Seite 2 - 4, 11 - 13

page 2 - 4, 14 - 16

pág. 2 - 4, 17 - 19

pag. 2 - 4, 20 - 22

pag. 2 - 4, 23 - 25

sivu 2 - 4, 26 - 28

strona 2-4, 29 - 31

EXHAUST HOSE REEL

2

Mounting instruction

100(4") 225(8.9")

890 (35")

495 (19.5")

940 (37")

830(33")

300 (12")

Ø 200 (8")

Ø12(1/2")

(x4)

700(27.6")

1155 (45.5")

290 (11.4")

225 (8.9")

3

1, 2

700 (27.6")

225 (8.9")

Ø 12 (1/2")

(4x)

865

SET

Wall holder for the hand control.

Wandhalterung für die Steuerschaltampel.

Support mural pour le boîtier de commande

Soporte de pared para el control manual.

Staa a muro per scatola di comando.

Wandhouder voor handmatige bediening.

Hallintalaitteen seinäteline.

Vägghållare för manöverdonet.

Naścienny uchwyt do sterownika.

Dimensions

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EXHAUST HOSE REEL

4

Transformer

The reel is factory set for a voltage

supply of 230/240 V AC

Brake

Orange

Blue

B1 B2 M1 G M2 S1 S2

Ground

Black

F1 F2 F3 F4 D C U

Black

Red

Yellow

Green

Orange

Blue

Black

Red

Yellow

Green

Orange

Red

Black

Blue

Green

Yellow

Orange

Red

Black

Blue

Green

Yellow

*** Relay contact output

for fan-control, 2 A

24 V AC/DC

Down

Common

Up

C 9

Fuse

10 A T

+

-

**** Voltage output for 24 V DC - coil

fan contactor max load = 5 VA

PE L 1 2 3 4 N P1 P2 P3 P4 P5 P6

Primary

24 V AC, Secondary

** Hand control

* Indicator

Blue

230/240 V AC, 1~, 50/60 Hz

200 V AC, 1~, 50/60 Hz

115 V AC, 1~, 50/60 Hz

100 V AC, 1~, 50/60 Hz

U

C

D

M

Spare parts

Wiring diagram

2

21

20

23

5

1

17

6

13

4

13

3

865

SET

865

22

15

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EXHAUST HOSE REEL

8

Foreword

To guarantee a correct function and a minimal

service, iot is important to read and understand the

information in this instruction manual.

The product is designed to meet the requirements

of the relevant EC directives. To maintain this status

all installation, repair and maintenance work must be

carried out by qualied personnel using only original

spare parts. Contact your nearest authorised dealer

or AB Ph. Nederman & Co. for advice on technical

service or if you require spare parts.

Connection duct

See picture page 3. The connection hose supplied with

the reel, should be used for connecting the reel

to duct systems and a central fan. NB! The duct

must be tted with hose clips. Do not drill or t with

screws.

Fan positioning

A suitable fan can be selected from the Nederman

fan range. To avoide leakage in the ducting system

the fan should be positioned outdoors or as near the

duct outlet in the room as possible.

GB

Technical data

Weights

Without hose: 32 kg (70.5 lbs)

With hose and nozzle: 40 – 55 kg (82 – 121 lbs)

Duct connection Ø 200 mm (8 in)

Recommended airows

For trucks: 800 – 2500 m

3

/h (470 – 1460 cfm)

Ambient temperature

-10 °C to +50 °C (15 °F to 120 °F)

Exhaust temperature Maximum 300 °C

Hose temperature resistance

Hose NR-CP: 150 °C (300 °F) continuously

Hose NFC-3: 300 °C (570 °F) continuously

Power supply

100 V, 115 V, 200 V, 230-240 V AC

1-phase, 50/60 Hz

Power consumption Maximum 325 VA

Protection class IP 44

Noise level

Measured according to ISO 11201. < 70 dB(A).

Material recycling

Reels without hose: 100 weight-%

Mounting instruction

See pictures page 2. The maximum mounting height

is depending of the hose length and weight. NB! The

maximum allowed uncoiled free hanging hose weight

including nozzle is 27,5 kg. Choose such mounting

height so that the hose in uncoiled position can be

connected to the vehicle’s exhaust pipe without being

stretched.

1. Make sure that the surface, on which to mount the

reel, is level. Drill 4 holes, using the hole template

which comes in the package.

2. Fit the mounting brackets in such a way that will

make the reel hanging horizontally. Ensure that suitable

xing bolts are used considering the ceiling

or wall construction material. The bolts must each

stand a tractive force of minimum 6500 N.

3. Use approved lifting equipment to lift the reel. Fasten

the reel in the brackets.

Mounting the hose

See pictures page 3. When the reel has been mounted

and connected to the power suppy, the hose should be

tted (concer-ning reels delivered without hose only).

It should be noted that the reel can not be rotated by

hand.

1. Fasten the hose with a hose clip on the connecting

piece inside the drum.

2. Aim the hand control towards the indicator (remote

controled reel only). Press the UP-button on the hand

control. The indicator shows xed red light. Release the

button at required hose position.

3. Fit the nozzle.

4. When needed adjust the limit positions for coiled and

uncoiled hose (see page 9).

Electrical installation

See wiring diagram page 4.

All electrical work must be done by a qualied electri-

cian according to local regulations.

Connect the reel to the power supply by joining the

incoming cable to the connection block in the reel’s

receiver.

After installation check that the functions for

uncoiling and coiling the hose correspond to

the press button arrows on the hand control.

If not, reconnect the cable from the hand control cor-

rectly on the connection block.

Cable recommendation for the hand control:

3 x 0,75 mm

2

, to be connected according to the

wiring diagram.

The reel is factory set for a voltage supply

of 230/240 V AC

EXHAUST HOSE REEL

9

GB

WARNING!

Risk of explosion!

The reel must not be used for other

purposes than exhaust extraction.

Applications

Nederman Exhaust Reel is designed for stationary use

only and can, depending on hose diameter, be con-

nected to cars, trucks or other vehicles with

similar motor sizes.

for trucks: 800 - 2500 m

3

/h (470 - 1460 cfm)

WARNING!

Risk of severe personal injury.

• Check that there is enough suction in

the exhaust hose before it is connected to the

vehicle’s exhaust pipe. If not, check the fan’s

rotation direction and/or damper function. If

necessary check installation of fan start switch. •

An exhaust gas detector is recommended.

Adjusting the lower limit position

1. Push the down-button on the hand

control. Let the hose be moved to required

lower position. Release the button.

2. Push the up- and down-button at the

(5x) for a short time. The limit position has

now been adjusted.

Adjusting the limit positions for

coiled and uncoiled hose.

When delivered the reel has the limit positions adjusted

for the hose mounted on the reel. When needed the

limit positions can be adjusted again.

A reset of the limit positions then must be done in

the following way. Push the up- and down-buttons

on the hand control at the same time (10 s) until the

NB! Both limit positions must be

then the lower.

Adjusting the upper limit position

1. Push the up-button on the hand control.

Let the hose be moved to required upper

position. Release the button.

2. Push the up- and down-button at the

(8x) for a short time. The limit position has

now been adjusted.

10 s

Directions for use

Operating the hose and fan

Aim the hand control towards the indicator of the hose

reel. The hand control will only operate the one reel

that has been correspondedly coded (remote control-

led reel only).

Push the down-button

• The fan starts at the upper limit for the hose.

• The hose moves downwards which is indica-

the required hose length has been coiled out.

Operating the fan

Short push on the down-button.

Short push on the up-button.

blue light.

Stand by / power on

Push the up-button

• The hose moves upwards which is indicated

required upper hose position.

• The fan stops only at the upper limit for the hose.

AB

AC

BA

BC

CA

A

B

C

865

SET

Setting the code

Only for remote controlled hose reel.

To allow the use of a number of reels in one location,

the reel must be coded. NB! Each reel must have its

To set another code:

1. Make sure the reel is con-

nected to the power supply.

2. Open the hand control and

set one of 8 possible codes.

3. Put the hand control together.

Then aim it against the reel’s

indicator and push the SET-

button (minimum 7 s) The indicator

approximately 2 s.

Using the enclosed labels

(A B C), mark the hand control

and the reel with the same

code letter.

If more than 8 reels are to be used in the same room,

reels with the same code should be placed at least

10 m from each other to reduce the risk of interference.

same time. The indicator is flashing blue

blue

verfies by blue flasing light for

• The fan starts. Is indicated by fixed blue light.

Is indicated by flashing blue light.

EXHAUST HOSE REEL

10

GB

WARNING!

Risk of personal injury!

and repair work inside the system (for

example hose / nozzle)

Spare parts

When ordering parts always state:

• Part no. and control no.

(from the type label of the product).

• Detail no. of the spare part and the name

(as per list below).

• Quantity of the parts required.

Service instruction

Check the following points at least once a year.

Take action when necessary.

• Check that the reel is secured in the ceiling or

on the wall.

• Check the duct connections for leakage.

• Check the hose for damage.

• Check the coiling function of the hose. Setting the

limit positions fo hose, see page 9.

• Check the hose connection in the connection piece

inside the drum.

• Check that there is enough suction in the exhaust

hose.If not, check the fan’s rotation direction and/or

damper function. Check the hose for holes.

1

2

3

4

5

6

13

15

17

20

21

22

23

Drum end plate, swivel side

Drum end plate, motor side

Inner hose

Connecting piece

Gable/Bearing, swivel side

Motor side, complete

Mounting brackets, pair

Connecting hose

Hose guide

Motor, complete

Indicator arm, complete

Remote control

Pendant control

Indicator signals

A. Limit positions for the hose should be set.

B. The hose moves downwards or upwards.

C. The fan is in operation.

D. Stand by. Power on.

Declaration of conformity

We, AB Ph. Nederman & Co., declare

under our sole responsibility that the

Nederman product:

- Exhaust hose reel serial 865 with

accessories to which this declaration

relates, are in conformity with the following:

Directives

2006/42/EC, 2006/95/EC, 2004/108/EC

Standards

EN ISO 12100-1-2, EN61000-6-4, EN 61000-6-2,

EN 55011 class B

The product manager, Roger Knutsson, is responsible

for the technical documentation.

A

B

C

D

red light

blue light

Roger Knutsson, Product manager

AB Ph. Nederman & Co.

P.O. Box 602

SE-251 06 Helsingborg

Sweden

2009-11-26

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EXHAUST HOSE REEL

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many, Greece, Hong Kong, Hungary, Iceland, India, Iran, Ireland, Italy, Japan, Korea, Latvia, Lithuania, Malaysia, the Netherlands, Norway, Philip-

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