Pitco Frialator CPF-65 User manual

Pitco Compact

Portable Filter

Model CPF-65

Operating and Installation

Instructions

Pitco Frialator, Inc.

P.O. Box 501. Concord, NH 03302-0501

Tel. (603) 225-6684; (800) 258-3708; FAX: (603) 225-8497 A BLODGETT Company

Contents

Introduction Page 1

Safety Notes 2

Specifications 3

Unpacking and Checking the Filter 4

Installation Instructions 4

Operating Instructions 5

Preparing the Filter 5

Filtering Instructions 6

Cleaning and Storing the Unit 8

Parts Listing 10

Wiring Diagram 18

Troubleshooting Chart 20

Figures:

Fig. 1 Dimensions Page 3

Fig. 2 Filter Pickup Assembly 5

Fig. 3 Installing Filter Bag 5

Fig. 4 Unit Ready to Operate 6

Fig. 5 Draining the Fryer 7

Fig. 6 Rinsing the Fry Tank 7

Fig. 7 Circulating the Oil 8

Fig. 8 Returning the Oil 8

Fig. 9 Unit Folded for Storage 9

Fig.10 Filter Pan 10

Fig.11 Pump and Motor 10

Fig.12 Rear of Motor Housing 11

Fig.13 Inside of Motor Housing 11

Fig.14 Filter Hose Assembly 12

Fig.15 Filter Paper Bag 12

Fig.16 Filter Pickup Assembly 12

Fig.17 Accessories

12

Fig.18 Exploded View

13

Fig.19 Wiring Diagram

18

Contents

Introduction

The Pitco CPF-65 Compact Portable Filter is designed to

filter food and other sediment from the cooking oil used in

your deep fat fryer. The unit is portable, for convenient use.

If you do not filter regularly, the shortening or cooking oil

may become contaminated and break down. The Pitco

Portable Filter removes most microscopic particles,

moisture, and free fatty acids from the oil. By using the

Pitco CPF-65 Portable Filter regularly, you will produce

better-cooked, and better-tasting food. By extending the life

of your oil, the CPF-65 will pay for itself many times over.

The CPF-65 filter unit can be stored out of the way, and

rolls easily to wherever it is needed. The low profile allows

the unit to roll directly under the drain valve outlet extension

nipple on the fryer. This makes it easier to drain the fryer.

The inner area of the pan is free of clamps and brackets for

easy cleaning. The large filtering area assures fast filtering.

Introduction 1

Safety Notes

Warning!

Please read all of the instructions in this manual

before you attempt to operate your CPF-65 Pitco Filter.

To ensure that the unit is always used in a safe

manner, a copy of this brochure should be available at

all times. If the brochure is either lost or misplaced,

please contact the manufacturer for additional copies.

Warning!

When the filter is operating, the oil in the fryer may be

hotter than 375° (190°C). This hot oil can cause you to

be burned very badly. Do not let the hot oil touch your

skin or clothing. Always wear oil-proof insulated

gloves when filtering hot oil.

Warning!

The filter return hose assembly was designed with a

safety control switch to rinse the fry tank when

cleaning and to return clean filtered oil to the fry tank

after filtering. Added caution should be taken at all

times to ensure total safety to the operator and to

others in the area when using this assembly.

Warning!

Never jam the pump switch in the "on" position or

operate the unit while it is unattended.

2 Safety Notes Pitco Frialator CPF-65 - Operating and Installation Instructions

Specifications

Model CPF-65

Dimensions U.S.A. Units Metric Units

A 30 1/2" 77.5 cm

B 10 3/4" 27.3 cm

C 14 3/4" 37.5 cm

D 31" 78.8 cm

Filter Bag Size: 11" x 13" 27.9 x 33.0cm

Filtering Area: 242 in

2

1561 cm

2

Fat Capacity: 65 lbs 29.5kg

Shipping Weight 88 lbs 40.0kg

Shipping Container vol.

5 cu ft 0.2 cu mtr

Figure1-Dimensions

Specifications

3

2015

Installation Instructions

Unpacking and Checking the Filter

1.

The CPF-65 is shipped in a single cardboard box.

Check to be sure the following items are included in the

box (see Fig. 4):

Item Quantity

Flush hose assembly 1

Crumb catch basket 1

Bag retainer inlet assembly 1

Filter paper bags 25

FiIter powder (precoat) sample 5 Ib.

Sediment cleaning scoop 1

Measuring cup (16 oz.) 1

Operation/instruction manual 1

Installation Instructions

1.

The CPF-65 is equipped with an 8 ft. (2.4 m.) oil-proof

electrical power supply cord with ground.

Warning!

This ground is to protect the operator from electrical shock in

the event of an equipment malfunction. DO NOT remove or

tamper with the ground feature.

2.

When you install the unit, follow all local codes. If local

codes do not apply, follow the United States National

Electric Code, ANS/NFPA No. 70-1987 (or current) or in

Canada, follow CSAC 22-1 Canadian Electrical Code

Part 1.

4 Installation Pitco Frialator CPF-6 -Operating and Installation Instructions

Operating Instructions

Preparing the Filter

1.

Move the portable filter into position in front of the

fryer. See Fig. 4.

2.

Lift the motor box housing assembly. When the

assembly locks into the upright position, you will hear

a click. Check to see if the latching mechanism is

engaged before releasing the handle.

3.

When you use the filter, you will have to drain the oil

out of the fryer.

The end of the drain may be hot! Use insulated oil-proof

gloves when you attach the drain outlet extension nipple into

the drain valve (see Fig. 4). Beware of other parts of the fryer

and filter - may be hot

4.

Change the filter paper bag if it is dark or torn:

a. Remove the filter pickup assembly from the filter pan.

b. Remove the filter paper bag retainer clip, as shown in

Fig. 2.

c. Remove the round knurled knob from the bottom of the

filter

Remove the filter screen and filter bag away from the

inlet suction Tube.

d. Remove the old filter bag from the filter screen and

throw it away.

e. To assemble, slide the filter paper bag over the filter

screen until the holes are in line with each other. See

fig.3.

f. Use the knurled knob to attach the filter pickup

assembly to the filter suction tube. See Fig. 2.

Fold the filter bag over the end of the filter screen and

attach the filter bag clamp with the flat side face

down. See Fig. 2.

Place the filter pickup assembly in the filter pan. Once

the filter pickup assembly has been properly located,

the assembly will sit flat on the bottom of the pan to

ensure proper filtering. See Fig. 9.

Operating instructions

5

Warning

!

5.

Take the free end of the suction tube and connect it to the

lower quick-disconnect ring on the pump unit

6.

Set the nozzle of the filter hose in the holding ring on the right

hand side of the motor housing. See Fig. 4. Connect the other

end of the filter hose to the upper quick-disconnect ring on the

motor unit.

7.

Plug the wire on the hose into the socket on the motor

housing.

See Fig. 4. Twist the plug clockwise to lock.

8.

Plug in the power cord for the portable filter. Turn on the

power switch on the back of the unit. If you are using liquid

shortening, you can now use the CPF-65 for filtering. If you

are

using solid shortening, turn on the power switch and leave

the

CPF-65 plugged in for 3 to 5 minutes before you start to filter.

This will give the heaters some time to melt the solid shorten-

ing in the filter pan, pump, and the filter hose.

9.

Locate the filter and the filter catch basket under the drain

valve outlet nipple. See Fig. 4.

Filtering

Instructions

1. Set up the unit in front of the fryer you want to filter.

Change the filter paper if it is dark or torn. For instructions,

see the last section.

The CPF-65 can hold 65 pounds of oil or shortening. Do not

try to filter a fryer with a capacity of more than 65 pounds. If

you do this, the shortening will overflow onto the floor. Do

not fill the filter pan above the line on the side of the pan.

2. Add precoat

a. Sprinkle precoat powder into the bottom of the filter

pan. If you are filtering a 45 Ib. unit use 12 oz. of

precoat When filtering a 65 Ib. unit, use 16 oz.

6 Operating instructions Pitco Frialator CPF-65 - Operating and Installation Instructions

Warning!

3. Drain the fryer: See Fig. 5.

a.

Place the crumb catch basket in the filter pan as shown

in Fig. 5. Position the basket under the drain valve outlet

nipple to catch any sediment which may have collected

in the fry tank.

b. Open the drain valve slowly to drain the oil from the fry

tank into the filter pan.

4. Rinsing the fry tank: See Fig. 6.

a. Hold the nozzle of the filter hose in the fry tank.

b. On the handle of the filter hose, press the pump switch

and Hold it down.

c. Wash all crumbs and sediment in the fry tank down the

drain. When you are through, release the switch.

d.

Close the drain valve on the fryer.

e. Place the nozzle of the filter hose in the nozzle retainer

Bracket. See Fig. 5.

f.

Remove the crumb catch basket from the filter pan. If the

basket has caught any crumbs, throw them away.

Filtering instructions

7

5. Circulate and filter the oil: See Fig.7.

a. Hold down the pump switch and pump the oil through

the filter for 3 to 5 minutes. The filter bag and precoat

will remove microscope particles, moisture, and free

fatty acids from the oil.

6. Return the oil the to fryer: See Fig. 8.

a. Be sure the drain on the fryer is closed.

b. Hold the end of the filter hose in the bottom of the fry

tank.

c. On the handle of the filter hose, press the pump

switch to return

the filtered oil to the fryer.

d. Remove the drain valve extension nipple from the

drain on the fryer. Be sure to wear protective gloves -

this part may be hot!

8 Operating instructions Pitco Frialator CPF-65 - Operating and Installation Instructions

Figur

e

8

-

Returning the Oil

Caution!

During cleaning, DO NOT pump water with the filter pump. This will

damage the pump.

8. To reattach the motor box housing assembly, insert the rigid pivot pin into

the right side of the filter pan. Now push in the spring loaded pivot pin, and

align it with the filter pan hole, then release the pin. Verify that the pins are

securely fitted into the filter pan holes before releasing the handle.

9. Place the filter pickup assembly in the filter pan. Swing the end of the filter

suction tube down to the bottom of the filter pan. Place the crumb catch

basket in the filter pan.

10. To lower the motor box housing assembly into the filter pan, grasp the

handle and lift slightly. With the opposite hand, disengage the motor box

housing lock and lower the housing slowly into the filter pan. See Fig. 9.

11. Coil the main power cord around the cord support bracket on the back of

the motor housing. The unit may be stored either in a flat or upright position.

Filtering instructions 9

Pivot rod Suction tube

release folded down

lever for storage

Cleaning and Storing the Unit

1. Unplug the main power cord.

2. Disconnect the inlet suction tube at the lower quick-disconnect ring.

Remove the filter assembly.

3. Disconnect the filter hose from the upper quick-disconnect ring.

4. Turn the filter hose power supply plug counterclockwise to release, then

remove the plug.

5. Hold the nozzle of the filter hose over the fry tank. Lift the opposite end

of the hose to drain any excess oil which may be in the filter hose. To

replace the filter bag, see "Preparing the Filter."

6. To remove the motor box housing assembly, grip the handle with one

hand and release the pivot lock assembly located in the lower left

corner. The unit may now be removed by sliding the motor box housing

to the left and lifting at the same time.

7. Clean the inside of the pan and wipe it dry.

Crumb catch basket stored

in filter pan

Power cord

coiled and stored

Filter and intake

in position

Pump and motor folded

down for storage

Figure 9 - Unit Folded for Storage

Parts Listing

10 Parts listing Pitco Frialator CPF-65 - Operating and Installation Instructions

Circuit breaker,toggle

PP10104 SPST10A (for 115V unit)

P5045215 DPST7A (for 220/240 V unit)

Circuit breaker, pushbutton

P5045220

Cord

PP10439

Twist

-

lock receptacle

P5046542

Limit switch

P5047171

Parts Listing 11

Filter nozzle and filter hose

assembly (complete) Pushbutton switch

B6601101 P5047151

Twist-lock plug Filter hose only

P5046546 B6600401

Figure 14- - FiIter Hose Assembly

Filter pickup assembly,

complete (including filter bag

screen, filter suction tube, and

knurled knob below screen)

B7802001

12 Parts listing Pitco Frialator CPF-65 - Operating and Installation Instructions

Filter paper bag:

P5045157 Standard .025" thick

PP10617 Heavy .040" thick

Figure

15

-

Filter Paper Bag

Sediment cleaning scoop B7404801

Measuring cup,

16

oz. Crumb catch basket

P6071368 B6072165

Figure 17 - Accessories

Filter bag screen

P6071525

Knurled knob

A6644701

Filter clip

A6615802

Figure

16

-

Filter Pickup Assembly

Parts Listing 13

Parts Listing for Exploded View

Key No. Part No. Part

1

B6601101

A6656802

B6600401

B6601201

P5045089

P5046158

P5046545

P5047151

P6071229

Filter hose assembly, Including:

Switch cover

Hose with threaded fittings

Nozzle assembly

Strain relief

Power cable

Plug, twist lock type

Switch, push button

0-ring

2 P6071063 Wheel 5"

3 P0143000 Acorn nut 3/8-16

4 B6615801 Filter pan

5 A6657001 Threaded axle rod

6 PP10104 Circuit breaker, toggle, 10 Amp

7 PP10439 Power cord

8 PP10611 Relay

9 A2032301 Heat shield

10 P6071223 Grommet

11 P5046220 Strain relief

12 A6657202 Power cord wrap handle

13 B6617301 Motor support frame

14 B6617801 Motor housing release

15 A6657102 Circuit breaker guard

16 P5045220 Circuit breaker, push button, 3 Amp

17 PP10210 Transformer, multi to 24V

18

B6617101

B6616901

P5046542

PP10089

P5047171

Pump cover assembly, including:

Lockrod push release

Receptacle, twist lock

Connector jack, 3 socket Molex Micro

switch

19 P7037752-1 90° street elbow, plated

20 B7402240 Female quick disconnect, white

14 Parts listing Pitco Frialator CPF-65 - Operating and Installation Instructions

Parts Listing for Exploded View (continued)

Key No. Part No. Part

21 P6071525 Filter pick up screen

22 B7802101 Interconnect assembly, including:

P6071123 Male quick disconnect

P7037311-1 Nipple 3/8 - 5 1/2, plated

P7037752-1 90° street elbow, plated

23 PP10089 Connector jack, 3 socket Molex

24 P5045839 Connector jack, 2 socket Molex

25 B6601601 Pump assembly, including:

B7402241 Female quick disconnect, black

P5046379 Pump and motor assembly

P7036014 Bushing 3/8 – 1/2

P7037301 Nipple 3/8 close

P7037304 Nipple 3/8 - 2

P7037304-1 Nipple 3/8 - 2, plated

P7037305 Nipple 3/8 - 2 1/2

P7037675 90° elbow 3/8

P7037752-1 90° elbow 3/8 st, plated

PP10626 Nipple, 3/8 - 11 1/2

26 B7802001 Pick up tube assembly, including:

A6658002 Pick up tube

P6071122 Female quick disconnect without ring

P6071526 Coupling complete

A6644701 Bottom coupling only

P7037796 Adapter, tube to 3/8 NPT

Parts listing 15

Consecutive Parts Listing

Part No. Part Qty.

A2032301 Heat shield 1

A6615802 Filter clip 1

A6644701 Knurled knob 1

A6647001 Threaded axle rod 1

A6656802 Switch cover 1

A6657102 Circuit breaker guard 1

A6657202 Power cord wrap handle 1

A6658002 Pick up tube 1

B6600401 Filter hose only 1

B6601101 Filter nozzle and filter hose assembly complete 1

B6601201 Nozzle assembly 1

B6601601 Pump assembly 1

B6615801 Filter pan 1

B6616901 Lockrod push release 1

B6617101 Pump cover assembly 1

B6617301 Motor support frame 1

B6617801 Motor housing release 1

B6713001 Main wiring harness 1

B7402240 Female quick disconnect, white 1

B7402241 Female quick disconnect, black 1

B7404801 Sediment cleaning scoop 1

B7802001

Filter pickup assembly complete, including filter bag,

screen, filter suction tube, knurled knob below screen

1

B7802101 Interconnect assembly 1

P0143000 Acorn nut 3/8 - 16 2

P5045089 Strain relief 1

P5045157

Filter paper bag, standard, .025" thick 2 ply, 100 count

package

P5045215 Circuit breaker, toggle - DPST, 7A. 250V, 50/60 Hz 1

P5045220 Circuit breaker, push button – 3A, 240V, KD1-3 1

P5045839 Connector jack, 2 socket Molex 1

P5046158 Power cable 1

P5046220 Strain relief 1

P5046377 Pump and motor - 1/3 Hp, 240V, 50 Hz 1

P5046378 Pump and motor - 1/3 Hp, 220V, 50 Hz 1

16 Parts listing Pitco Frialator CPF-65 - Operating and Installation Instructions

Consecutive Parts Listing (continued)

Part No. Part Qty.

P5046379 Pump and motor -1/3 Hp, 115V, 60 Hz P6071531 1

P5046542 Receptacle, twist lock - 125V, L5-15R 1

P5046545 Plug, twist lock - 125V, L5-15P 1

P5047151

Switch, push button - SPST ((1)-0

1

P5047171 Switch, limit - SPDT, 1-C17 1

P6071063 Wheel 5" 2

P6071122 Female quick disconnect without ring 1

P6071123 Male quick disconnect 2

P6071223 Grommet 1

P6071229 0-ring 1

P6071368 Measuring cup, 16 oz. 1

P6071396 Filter powder (precoat), 50 Ib. lot

P6071525 Filter bag screen 1

P6071526 Coupling complete 1

P6072165 Crumb catch basket 1

P7036014 Bushing 3/8-1/2 1

P7037301 Nipple 3/8 close 1

P7037304 Nipple 3/8-2 1

P7037304-1 Nipple 3/8-2, plated 1

P7037305 Nipple 3.8-21/2 1

P7037311-1 Nipple 3/8 -5 1/2. plated 1

P7037675 90° elbow 3/8 1

P7037752-1 90° street elbow, plated 3

P7037752-1 90° elbow 3/8 st, plated 1

P7037796 Adapter, tube to 3/8 NPT 1

PP10089 Connector jack, 3 socket Molex 2

PP10104 Circuit breaker, toggle - SPST, 10A. 250V. 50/60 Hz 1

PP10194 Heater, tape - 110V, 120W, 1/2" x 48" 1

PP10210 Transformer, 40VA - 120/208/240V to 24V 1

PP10439 Cord, plug - mold, 14-3, NEMA 5-15P 1

PP10588 Heater, tape - 240V. 96W. 1/2" x 48" 1

PP10611 Relay - 24VAC, SPDT, G2R, mounting tab 1

PP10617 Filter paper bag, heavy. .04" thick 3 ply, 100 count package

PP10626 Nipple, 3/8 - 11 1/2 1

Parts listing 17

Wiring Diagram

Figure 19 - Wiring Diagram

18 Wiring diagram Pitco Frialator CPF-65 - Operating and Installation Instructions

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Pitco Frialator CPF-65 User manual

Pitco Frialator CPF-65 User manual

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