Generac 120/208V, 800A RTSN800G3 User manual

Brand: Generac

Model: 120/208V, 800A RTSN800G3

Type: User manual

The Generac 120/208V, 800A RTSN800G3 automatic transfer switch is designed to seamlessly transition your critical electrical loads from utility power to generator power during outages. With its impressive 800 amp rating, it can handle the power needs of large homes or small businesses. Installation is simplified with clear instructions and diagrams provided in the owner's manual, ensuring a safe and proper setup. Once installed, the transfer switch will automatically monitor your utility power and switch to generator power within seconds of an outage.

Owner's Manual

600 and 800 Amp RTS Automatic Transfer Switch

The manufacturer cannot anticipate every possible circumstance

that might involve a hazard. The warnings in this manual, and on

tags and decals affixed to the unit are, therefore, not all-inclusive. If

using a procedure, work method or operating technique the manu-

facturer does not specifically recommend, ensure that it is safe for

others. Also make sure the procedure, work method or operating

technique chosen does not render the transfer switch unsafe.

Throughout this publication, and on tags and decals affixed to the

generator, DANGER, WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions about a particular

operation that may be hazardous if performed incorrectly or care-

lessly. Observe them carefully. Their definitions are as follows:

After this heading, read instructions that, if not

strictly complied with, will result in serious

personal injury, including death.

After this heading, read instructions that, if not

strictly complied with, could result in serious

personal injury, including death.

After this heading, read instructions that, if not

strictly complied with, might result in minor or

moderate injury.

NOTE:

After this heading, read instructions that, if not strictly complied

with, may result in damage to equipment and/or property.

These safety warnings cannot eliminate the hazards that they

indicate. Common sense and strict compliance with the special

instructions while performing the service are essential to prevent-

ing accidents.

Four commonly used safety symbols accompany the DANGER,

WARNING and CAUTION blocks. The type of information each

indicates follows:



This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property.



This symbol points out potential explosion

hazard.



This symbol points out potential fire hazard.



This symbol points out potential electrical

shock hazard.

GENERAL HAZARDS

• Any AC generator that is used for backup power if a NORMAL

(UTILITY) power source failure occurs, must be isolated from

the NORMAL (UTILITY) power source by means of an approved

transfer switch. Failure to properly isolate the NORMAL and

STANDBY power sources from each other may result in injury

or death to electric utility workers, due to backfeed of electrical

energy.

• Improper or unauthorized installation, operation, service or

repair of the equipment is extremely dangerous and may result

in death, serious personal injury, or damage to equipment and/

or personal property.

• Extremely high and dangerous power voltages are present inside

an installed transfer switch. Any contact with high voltage ter-

minals, contacts or wires will result in extremely hazardous,

and possibly LETHAL, electric shock. DO NOT WORK ON THE

TRANSFER SWITCH UNTIL ALL POWER VOLTAGE SUPPLIES

TO THE SWITCH HAVE BEEN POSITIVELY TURNED OFF.

• Competent, qualified personnel should install, operate and ser-

vice this equipment. Adhere strictly to local, state and national

electrical and building codes. When using this equipment,

comply with regulations the National Electrical Code (NEC),

CSA Standard; C22.1 Canadian Electric Code and Occupational

Safety and Health Administration (OSHA) have established.

• Never handle any kind of electrical device while stand-

ing in water, while barefoot, or while hands or feet are wet.

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

• Remove all jewelry (such as rings, watches, bracelets, etc.)

before working on this equipment.



SAVE THESE INSTRUCTIONS! Read the following information carefully before attempting to install,

operate or service this equipment. Also read the instructions and information on tags, decals, and

labels that may be affixed to the transfer switch. Replace any decal or label that is no longer legible.



DANGER! Connection of a generator to an electrical system normally supplied by an electric util-

ity shall be by means of suitable transfer equipment so as to isolate the electric system from utility

distribution system when the generator is operating (Article 701 Legally Required Standby Systems

or Article 702 Optional Standby Systems, as applicable). Failure to isolate electric system by these

means may result in damage to generator and may result in injury or death to utility workers due to

backfeed of electrical energy.

Safety Rules

• If work must be done on this equipment while standing on metal

or concrete, place insulative mats over a dry wood platform.

Work on this equipment only while standing on such insulative

mats.

• Never work on this equipment while physically or mentally

fatigued.

• Keep the transfer switch enclosure door closed and bolted at all

times. Only qualified personnel should be permitted access to

the switch interior.

• In case of an accident caused by electric shock, immediately

shut down the source of electrical power. If this is not possible,

attempt to free the victim from the live conductor but AVOID

DIRECT CONTACT WITH THE VICTIM. Use a nonconducting

implement, such as a dry rope or board, to free the victim from

the live conductor. If the victim is unconscious, apply first aid

and get immediate medical help.

• When an automatic transfer switch is installed for a standby

generator set, the generator engine may crank and start at

any time without warning. To avoid possible injury that might

be caused by such sudden start-ups, the system’s automatic

start circuit must be disabled before working on or around the

generator or transfer switch. Then place a “DO NOT OPERATE”

tag on the transfer switch and on the generator. Remove the

Negative (Neg) or (–) battery cable.

Safety Rules .................................................Inside Front Cover

General Information ................................................................. 2

1.1 Introduction ................................................................................ 2

1.2 Equipment Description ................................................................ 2

1.3 Transfer Switch Data Label.......................................................... 2

1.4 Transfer Switch Enclosure ...........................................................2

1.5 Safe Use Of Transfer Switch........................................................ 2

Installation ............................................................................... 3

2.1 Introduction to Installation ...........................................................3

2.2 Unpacking .................................................................................. 3

2.3 Mounting .................................................................................... 3

2.4 Connecting Power Source and Load Lines .................................. 3

2.4.1 3-Pole Mechanism ............................................................ 3

2.5 Connecting Control Wires ........................................................... 4

2.6 Auxiliary Contacts ....................................................................... 4

2.7 Optional Accessories .................................................................. 4

Operation ................................................................................. 4

3.1 Functional Tests & Adjustments .................................................. 4

3.2 Manual Operation ........................................................................ 5

3.2.1 Trip to Neutral Position ...................................................... 5

3.2.2 Close to Emergency Source Side ...................................... 6

3.2.3 Close to Normal Source Side ............................................ 6

3.3 Voltage Checks ........................................................................... 6

3.3.1 Utility Voltage Checks ....................................................... 6

3.3.2 Generator Voltage Checks ................................................. 7

3.4 Generator Tests Under Load ........................................................ 8

Interconnection Diagram ......................................................... 9

Installation Diagram .............................................................. 10

Notes ..................................................................................... 12

For authorized service,

reference the dealer locator

number found inside the

generator owner’s manual.

Table of Contents

1.1 INTRODUCTION

This manual has been prepared especially for the purpose of famil-

iarizing personnel with the design, application, installation, opera-

tion and servicing of the applicable equipment. Read the manual

carefully and comply with all instructions. This will help to prevent

accidents or damage to equipment that might otherwise be caused

by carelessness, incorrect application, or improper procedures.

Every effort has been expended to make sure that the contents

of this manual are both accurate and current. The manufacturer,

however, reserves the right to change, alter or otherwise improve

the product at any time without prior notice.

1.2 EQUIPMENT DESCRIPTION

The automatic transfer switch is used for transferring critical

electrical loads from a UTILITY (NORMAL) power source to an

EMERGENCY (GNERATOR) power source.

The transfer switch prevents electrical feedback between the

UTILITY and EMERGENCY sources. For that reason, electrical

codes require a transfer switch in all standby electric system

installations.

When the transfer switch is connected to the engine generator

control panel, the control panel constantly monitors the UTILITY

voltage and controls the operation of the transfer switch.

Should the UTILITY voltage drop below a preset value, and remain

at this low voltage for a preset amount of time, the generator

cranks and starts. After the generator starts, the transfer switch

transfers the load circuits to the generator, the generator then sup-

plies the loads. When UTILITY returns above a preset level the load

is transferred back to the UTILITY and the generator shuts down.

This manual is for RTS models:

• RTSN600A3 600A - 120/240V, 1-phase

• RTSN600G3 600A - 120/208V, 3-phase

• RTSN600J3 600A - 120/240V, 3-phase

• RTSN600K3 600A - 277/480V, 3-phase

• RTSN800A3 800A - 120/240V, 1-phase

• RTSN800G3 800A - 120/208V, 3-phase

• RTSN800J3 800A - 120/240V, 3-phase

• RTSN800K3 800A - 277/480V, 3-phase

• RTSN600A3S 600A-120/240V 1-PHASE

• RTSN600G3S 600A-120/208V 3-PHASE

• RTSN600J3S 600A-120/240V 3-PHASE

• RTSN600K3S 600A-277/480V 3-PHASE

• RTSN600A3S 800A-120/240V 1-PHASE

• RTSN600G3S 800A-120/208V 3-PHASE

• RTSN600J3S 800A-120/240V 3-PHASE

• RTSN600K3S 800A-277/480V 3-PHASE

1.3 TRANSFER SWITCH DATA

LABEL

A DATA LABEL is permanently affixed to the transfer switch enclo-

sure. Use this transfer switch only with the specific limits shown

on the DATA LABEL and on other decals and labels that may be

affixed to the switch. This will prevent damage to equipment and

property.

When requesting information or ordering parts for this equipment,

make sure to include all information from the DATA LABEL.

Record the Model and Serial numbers in the space provided below

for future reference.

MODEL #

SERIAL #

1.4 TRANSFER SWITCH

ENCLOSURE

The standard switch enclosure is a National Electrical Manufacturer’s

Association (NEMA) and UL 3R type. UL and NEMA 3R type enclo-

sures primarily provide a degree of protection against falling rain

and sleet; undamaged by the formation of ice on the enclosure.

1.5 SAFE USE OF TRANSFER

SWITCH

Before installing, operating or servicing this equipment, read the

SAFETY RULES (inside front cover) carefully. Comply strictly with

all SAFETY RULES to prevent accidents and/or damage to the

equipment. The manufacturer recommends a copy of the SAFETY

RULES are made and posted near the transfer switch. Also, be

sure to read all instructions and information found on tags, labels

and decals affixed to the equipment.

Two publications that outline the safe use of transfer switches are

the following:

• NFPA 70; National Electrical Code

• UL 1008, STANDARD FOR SAFETY-AUTOMATIC TRANSFER

SWITCHES

NOTE:

It is essential to use the latest version of any standard to ensure

correct and current information.

General Information

2.1 INTRODUCTION TO

INSTALLATION

This equipment has been wired and tested at the factory. Installing

the switch includes the following procedures:

• Mounting the enclosure.

• Connecting utility and generator power source leads.

• Connecting the load leads.

• Connecting any auxiliary contact (if needed)

• Installing/connecting any options and accessories.

• Testing functions.

2.2 UNPACKING

Carefully unpack the transfer switch. Inspect closely for any dam-

age that might have occurred during shipment. The purchaser must

file with the carrier any claims for loss or damage incurred while in

transit.

Check that all packing material is completely removed from the

switch prior to installation.

2.3 MOUNTING

Mounting dimensions for the transfer switch enclosure are in this

manual. See the “Mounting Dimensions” drawing.



Handle transfer switches carefully when

installing. Do not drop the switch. Protect

the switch against impact at all times, and

against construction grit and metal chips.

Never install a transfer switch that has been

damaged.

Install the transfer switch as close as possible to the electrical

loads that are to be connected to it. The switch enclosure is suit-

able for wall or floor mounting. For wall mounting, remove the

floor stands to gain access to the mounting points on the bottom

of the enclosure. Mount the switch vertically to a rigid supporting

structure. For floor mounting, place switch enclosure on a hard,

level surface. Secure enclosure to the floor. To prevent switch

distortion, level all mounting points. If necessary, use washers

behind mounting holes to level the unit.

2.4 CONNECTING POWER SOURCE

AND LOAD LINES



Make sure to turn OFF both the UTILITY

(Normal) and EMERGENCY (Standby genera-

tor) power supplies before trying to connect

power source and load lines to the transfer

switch. Supply voltages are extremely high

and dangerous. Contact with such high volt-

age power supply lines causes extremely

hazardous, possibly lethal, electrical shock.

Wiring diagrams and electrical schematics are provided in this

manual. Power source and load connections are made at the

transfer mechanism, inside the switch enclosure.

2.4.1 3-POLE MECHANISM

These switches (Figure 2.1) are used with a three phase system,

when the three phase NEUTRAL line is to be connected to a

NEUTRAL lug and is not to be switched.

Figure 2.1 — Typical 3-Pole Transfer Mechanism

(800 Amp Shown)

Solderless, screw-type terminal lugs are standard.

The conductor size range is as follows:

Switch Rating Wire Range

600A 2 x 1/0-500 MCM per pole

800A 4 x 4/0-500 MCM per pole

Conductor sizes must be adequate to handle the maximum cur-

rent to which they will be subjected; based on the 75°C column of

tables, charts, etc. used to size conductors. The installation must

comply fully with all applicable codes, standards and regulations.

Before connecting wiring cables to terminals, remove any surface

oxides from the cable ends with a wire brush. All power cables

should enter the switch next to transfer mechanism terminals.

If ALUMINUM conductors are used, apply corrosion inhibitor to

conductors. Tighten terminal lugs to the torque values as noted on

the decal located on the inside of the door. After tightening terminal

lugs, carefully wipe away any excess corrosion inhibitor.

All power cables should enter the switch next to the transfer

mechanism terminals.



Use a torque wrench to tighten the conduc-

tors, being sure not to overtighten, or dam-

age to the switch base could occur. If under-

tightened, a loose connection would result,

causing excess heat which could damage

the switch base.

Installation

Proper conductor tightening torque values are on the decal inside

the enclosure door.

Connect power source load conductors to clearly marked transfer

mechanism terminal lugs as follows

1. Connect UTILITY (NORMAL) power source cables to switch

terminals N1, N2, (N3).

2. Connect EMERGENCY (STANDBY) source power cables to

transfer switch terminals E1, E2, (E3).

3. Connect customer LOAD leads to switch terminals T1, T2,

(T3).

4. Connect neutral conductors of UTILITY, EMERGENCY and

customer LOAD to the neutral block.

Conductors must be properly supported, of approved insulative

qualities, protected by approved conduit, and of the correct wire

gauge size in accordance with applicable codes.

Be sure to maintain proper electrical clearance between live metal

parts and grounded metal. Allow at least 1/2 inch through air or

1" over surface.

2.5 CONNECTING CONTROL

WIRES

Control system interconnections consist of UTILITY 1 and 2, and

leads 23 and 194. Control system interconnection leads must

be run in a conduit that is separate from the AC power lead.

Recommended wire gauge sizes for this wiring depends on the

length of the wire, as recommended below:

MAXIMUM WIRE LENGTH RECOMMENDED WIRE SIZE

1-115 ft (1-35m) No. 18 AWG.

116-185 ft (36-56m) No. 16 AWG.

186-295 ft (57-89m) No. 14 AWG.

296-460 ft (90-140m) No. 12 AWG.

2.6 AUXILIARY CONTACTS

If desired, there are Auxiliary Contacts on the transfer switch to

operate customer accessories, remote advisory lights, or remote

annunciator devices. A suitable power source must be connected

to the COMMON (C) terminal. See Figure 2.2.

Contact operation is shown in the following chart:

Switch Position

Utility Standby

Common to Normally Open Open Closed

Common to Normally Closed Closed Open

NOTE:

Auxiliary Contacts are rated 10 amps at 125 or 250 volts AC.

DO NOT EXCEED THE RATED VOLTAGE AND CURRENT OF THE

CONTACTS.

Figure 2.2 – Auxiliary Contacts

Side views shown in Utility position

2.7 OPTIONAL ACCESSORIES

Note any optional accessories that may be installed on the trans-

fer switch or are to be installed in the standby electric system in

conjunction with the switch. Complete the necessary connections

for these accessories.

3.1 FUNCTIONAL TESTS AND

ADJUSTMENTS

Following transfer switch installation and inter-

connection, inspect the entire installation care-

fully. A competent, qualified electrician should

inspect it. The installation should comply strictly

with all applicable codes, standards, and regula-

tions. When absolutely certain the installation is

proper and correct, complete a functional test of

the system.



Perform functional tests in the exact order

presented in this manual, or damage to the

switch could be done.

IMPORTANT: Before proceeding with functional tests, read and

make sure you understand all instructions and information in this

section. Also read the information and instructions of labels and

decals affixed to the switch. Note any options or accessories that

might be installed and review their operation.

Operation

3.2 MANUAL OPERATION



Do NOT manually transfer under load.

Disconnect transfer switch from all power

sources by approved means, such as a main

circuit breaker(s).

A manual HANDLE is shipped with the transfer switch. Manual

operation must be checked BEFORE the transfer switch is oper-

ated electrically. To check manual operation, proceed as follows

(Figure 3.1):

1. Turn the generator’s AUTO-OFF-MANUAL switch to OFF.

2. Turn OFF both NORMAL and STANDBY power supplies to the

transfer switch, with whatever means provided (such as the

main line circuit breakers).

3. Note position of transfer mechanism main contacts by

observing display windows in “A” and “B” in Figure 3.1 as

follows:

• Window “A” ON, Window “B” OFF - LOAD terminals (T1, T2,

T3) are connected to NORMAL terminals (N1, N2, N3).

• Window “A” OFF, Window “B” ON - LOAD terminals (T1, T2,

T3) are connected to STANDBY terminals (E1, E2, E3).



Do not use excessive force when operating

the transfer switch manually or the manual

handle could be damaged.

3.2.1 TRIP TO NEUTRAL POSITION

Remove handle from the square lug at the upper left corner of the

switch. Insert a screwdriver into the “T” hole and push inward. The

main contact should trip to the neutral position and the word OFF

should appear in both windows “A” and “B”. See Figure 3.2.

Figure 3.2 — Trip to Neutral

Operation

Figure 3.1 — Actuating Transfer Switch

3.2.2 CLOSE TO EMERGENCY SOURCE SIDE

Before proceeding, verify the position of the switch by observing

window “A” and window “B”. If window “B” displays ON the ATS

is closed in the STANDBY position, with the LOAD connected to

the STANDBY source. It is not necessary to manually close in the

STANDBY position. See Figure 3.3.

If window “B” reads OFF and window “A” reads ON it will be

necessary to trip the ATS to the neutral position. See the TRIP TO

NEUTRAL section.

With handle attached to the actuating shaft. Insert screwdriver

into hole marked “S”. While pushing inward on screwdriver, move

manual handle upward as indicated by arrow in illustration until it

stops. DO NOT FORCE. Confirm main contacts close to STANDBY

source when window “B” is ON and window “A” is OFF. Remove

handle from switch.

Figure 3.3 — Closure to Emergency Source Side

CLOSURE TO EMERGENCY SOURCE SIDE

3.2.3 CLOSE TO NORMAL SOURCE SIDE

Before proceeding, verify the position of the switch by observing

window “A” and window “B”. If window “A” reads ON the ATS is

closed in the UTILITY position, with the LOAD connected to the

NORMAL source. It is not necessary to manually close in the

UTILITY position. See Figure 3.4.

If window “A” reads OFF and window “B” reads ON it will be

necessary to trip the ATS to the neutral position. See the TRIP TO

NEUTRAL section.

With handle attached to the actuating shaft. Move manual handle

upward as indicated by arrow in illustration until it stops. DO NOT

FORCE. Confirm main contacts close to UTILITY source when

window “A” is ON and window “B” is OFF. Remove handle from

switch.

Figure 3.4 — Closure to Normal Source Side

3.3 VOLTAGE CHECKS

3.3.1 UTILITY VOLTAGE CHECKS

1. Turn ON the UTILITY power supply to the transfer switch with

whatever means provided (such as the UTILITY maim line

circuit breaker).



PROCEED WITH CAUTION. THE TRANSFER

SWITCH IS NOW ELECTRICALLY HOT.

CONTACT WITH LIVE TERMINALS RESULTS

IN EXTREMELY HAZARDOUS AND POSSIBLY

FATAL ELECTRICAL SHOCK.

2. With an accurate AC voltmeter, check for correct voltage.

Single-phase utility supply:

Measure across ATS terminal lugs N1 and N2; N1 to NEUTRAL

and N2 to NEUTRAL.

Three-phase utility supply:

Measure across ATS terminal lugs N1 to N2, N2 to N3, and

N1 to N3.

Measure across ATS terminal lugs N1 to NEUTRAL, N2 to

NEUTRAL, and N3 to NEUTRAL.

Operation

3. Three-phase only. Locate the 3 phase power monitor relay.

Verify the following:

LED Green and ON (For an explanation of all of the LED func-

tions, see the decal on the side of the power monitor.)

The factory setting is 80% of nominal voltage (208 Vac sys-

tems = 166 Vac dropout)

4. If the LED indicator is Red or not ON, then it will be necessary

to adjust the power monitor relay setting. Rotate the adjust-

ment potentiometer in a counter-clockwise direction until the

LED turns ON. At this point the 3 phase power monitor relay

is the most sensitive to irregular power line conditions.

NOTE:

If the power monitor does not operate properly, check that all

three voltages are present, and are of the correct voltage level

and phase rotation. To change phase rotation, turn off the utility

supply, interchange 2 of the utility power phases.



FAILURE TO TURN OFF THE UTILITY SUP-

PLY BEFORE WORKING ON THE UTILITY

CONNECTIONS OF THE ATS WILL RESULT

IN EXTREMELY DANGEROUS AND POSSIBLY

FATAL ELECTRICAL SHOCK.

5. When certain that UTILITY supply voltage is correct and

compatible with transfer switch ratings, turn OFF the UTILITY

supply to the transfer switch.

3.3.2 GENERATOR VOLTAGE CHECKS

1. On the generator panel, set the AUTO/OFF/MANUAL switch to

MANUAL position. The generator should crank and start.

2. Let the generator stabilize and warm up at no-load for at least

five minutes.

3. Set the generator's main circuit breaker (CB1) to its ON or

CLOSED position.



PROCEED WITH CAUTION. GENERATOR

OUTPUT VOLTAGE IS NOW BEING

DELIVERED TO TRANSFER SWITCH

TERMINALS. CONTACT WITH LIVE

TERMINALS RESULTS IN EXTREMELY

DANGEROUS AND POSSIBLY FATAL

ELECTRICAL SHOCK.

4. With an accurate AC voltmeter and frequency meter, check the

no-load, voltage and frequency.

Single-phase generator supply:

Measure across ATS terminal lugs E1 to E2; E1 to NEUTRAL

and E2 to NEUTRAL.

a. Frequency ....................................................60-62 Hz

b. Terminals E1 to E2 .......................................240-246 VAC

c. Terminals E1 to NEUTRAL ............................120-123 VAC

d. Terminals E2 to NEUTRAL ............................120-123 VAC

Three-phase generator supply:

Measure across ATS terminal lugs E1 to E2, E2 to E3 and E1

to E3.

Measure across ATS terminal lugs E1 to NEUTRAL, E2 to

NEUTRAL and E3 to NEUTRAL.

a. Frequency ....................................................60-62 Hz

b. Terminals E1-E2, E2-E3, E1-E3 .................... 208-212VAC, 235-

245VAC or 470-

485VAC

c. Terminals E1-N, E2-N, E3-N ......................... 120-122VAC, 136-

140VAC or 272-

282VAC

It will also be necessary to verify that the phase rotation of the util-

ity matches the phase rotation of the generator. This can be done

by using a phase rotation indicator.



Failure to do so may result in damage to cer-

tain rotary equipment.

5. When certain that UTILITY supply voltage is correct and

compatible with transfer switch ratings, turn OFF the UTILITY

supply to the transfer switch.

6. Set the generator’s main circuit breaker (CB1) to its OFF or

OPEN position.

7. Set the Auto/Off/Manual switch to the OFF position to shut

down the generator.

NOTE:

Do NOT proceed until generator AC output voltage and frequen-

cy are correct and within stated limits. If the no-load voltage is

correct but no-load frequency is incorrect, the engine governed

speed probably requires adjustment. If no-load frequency is

correct but voltage is not, the voltage regulator may require

adjustment.

Operation

3.4 GENERATOR TESTS UNDER

LOAD

1. Set the generator's main circuit breaker to its OFF or OPEN

position.

2. Manually actuate the transfer switch main contacts to their

emergency (Standby) position. Refer to “Manual Operation”.

3. To start the generator, set the AUTO/OFF/MANUAL switch to

MANUAL. When engine starts, let it stabilize for a few min-

utes.

4. Turn the generator's main circuit breaker to the ON or CLOSED

position. The generator now powers all LOAD circuits. Check

generator operation under load as follows:

• Turn ON electrical loads to the full rated wattage/amper-

age capacity of the generator. DO NOT OVERLOAD.

• With maximum rated load applied, check voltage and

frequency across transfer switch terminals E1 and E2.

Voltage should be greater than 200 volts (208VAC sys-

tem) or 230 volts (240VAC system); frequency should be

greater than 59 Hz.

• Let the generator run under rated load for at least 30 min-

utes. With unit running, listen for unusual noises, vibra-

tion, overheating, etc., that might indicate a problem.

5. When checkout under load is complete, set main circuit

breaker of the generator to the OFF or OPEN position.

6. Let the generator run at no-load for several

minutes. Then, shut down by setting the AUTO/OFF/MANUAL

switch to its OFF position.

7. Move the transfer switch's main contacts back to the

UTILITY position. For example, load connected to utility power

supply. Refer to “Manual Operation”. Handle and operating

lever of transfer switch should be in down position.

8. Turn on the utility power supply to transfer switch, using

whatever means provided (such as a utility main line circuit

breaker). The utility power source now powers the loads.

9. Set the generator's AUTO/OFF/MANUAL switch to its AUTO

position. The system is now set for fully automatic opera-

tion.

Operation

QT SERIES ENGINE GENERATOR

CONNECTION PANEL

LIQUID COOLED INSTALLATION

RTS TRANSFER SWITCH

UTILITY SUPPLY FROM

SERVICE DISCONNECT

CUSTOMER LOAD

(DISTRIBUTION PANEL)

800A-3 PHASE SHOWN

3 PHASE

SINGLE PHASE

NOTE:

N3, E3 AND T3 WIRES ARE ONLY

USED ON 3 PHASE SYSTEMS.

NEUTRAL BLOCK

GROUND

194

E1 E2

NOTE:

MATCH WIRE

TERMINAL NUMBERS

NUMBERS TO

T1/LINE

NEU

178

183

194

N1 N2 (N3)

NEUTRAL

GROUND

BLOCK

(T3)T1 T2

(E3)E1 E2

(E3)

CUSTOMER

CONTROL

WIRING SUPPORT

194

67210X

063925-T

063925-T063925-T

063925-T 063925-T

E1 E2

NOTE: INSTALLATION TO BE DONE BY A

LICENSED ELECTRICIAN AND MUST

MEET ALL NATIONAL, STATE AND

LOCAL ELECTRICAL CODES.

0D2907-T

M4X10STUD-T

0D2907-T

M4X10STUD-T

0D2907-T

M4X10STUD-T

0D2907-T

M4X10STUD-T

M8X35 PEM STUD

0F7808-T

M8X35 PEM STUD

0F7808-T

M8X35 PEM STUD

0F7808-T

M8X35 PEM STUD

0F7808-T

WS16-0F

0D2905-S

M5X12STUD

0D2905-S

M5X12STUD

0D2905-S

M5X12STUD

0H3797B-S

0F7807B-S

10-32X5/16

0H3797A-F

0F7807B-S

10-32X5/16

0D2908-S

M4X15STUD

0D2907-S

M4X10STUD

0F7806-T

M4 WHIZ

0F7806-T

M4 WHIZ

0F7806-T

M4 WHIZ

050299E-S

M6X20

0C8112A-S

3/8X16

0F7807C-S

0F7807B-S

10-32X5/16

0H3797A-F

0F7807B-S

10-32X5/16

0H3797B-S

3/8-16 LH

64101-S

3/8X16

0F7807C-S

050299E-S

0H3797B-S

0H3797A-F

0D2908-S

M4X15STUD

0H3797A-F

0F7807B-S

10-32X5/16

0F7807B-S

10-32X5/16

0F7807B-S

10-32X5/16

0F7807B-S

0A9457X

050299E-S050299E-S 050299E-S

050299E-S050299E-S050299E-S

050299E-S050299E-S 050299E-S

050299E-S050299E-S050299E-S

0D2905-S

M5X12STUD

0D2905-S

M5X12STUD

0D2905-S

M5X12STUD

0D2905-S

M5X12STUD

0D2905-S

M5X12STUD

0D2908-S

M4X15STUD

0D2907-S

M4X10STUD

0D2907-S

M4X10STUD

0D2907-S

M4X10STUD

0F7808-S

M8X35 PEM STUD

0F7808-S

M8X35 PEM STUD

0F7808-S

M8X35 PEM STUD

0H3797A-SH

3/8 x 2

49572-S

3/8 x 2

49572-S

240V

480V

480/240V 200VA

64126-T

SNC P17001

48850-T

NOTE WIRE ORIENTATION

P/N 0C2262

WARNING

CUSTOMER CONNECTIONS

WIRE

(240 VAC)

WIRE

194

(12 VDC)

WIRE

(12 VDC)

WIRE

240V

480V

480/240V 200VA

64126-T

SNC P17001

8127

LEFT INSIDE VIEW

FRONT VIEW

A7822-T

600MCM

0D6584-T

A7822-T

600MCM

A7822-T

600MCM

0D6584-S

1/4 STL

22097-S

1/4-20 x 3/4

22287-S

600MCM

A7822-S

049811

BT2

TRANSFER SWITCH

RATED CURRENT

XXXXXX

72112

RATED VOLTAGE

600 VAC CSA

480 VAC UL

800 AMP

TRIP

SELECT

MANUAL OPERATION

THE "SELECT" WITH A SCREWDRIVER.

IN THE DIRECTION WHILE PUSHING

DO NOT OPERATE WHILE THE SWITCH IS UNDER LOAD.

OPERATE IN THE DIRECTION

SET MANUAL HANDLE ON "M" AND OPERATE

PUSH THE "TRIP" WITH A SCREWDRIVER.

SET MANUAL HANDLE ON "M" AND

CLOSE STANDBY

CLOSE UTILITY

TRIP OPEN

A2A1 B1

A2A1 B1 AT1

AT1B2

AT2 BT1

STANDBY

UTILITY

091472-17T

WIRE DUCT 1.25X1.5X17"

30A, 600V

D2806-T

30A, 600V

D2806-T

30A, 600V

D2806-T

0E5820-F

POTTER & BRUMFIELD

KUP-11A55-24

24V 50/60 Hz

1/3HP, 120VAC

10A, 240VAC

MADE IN MEXICO

Drawing No. 0J0911-C Interconnection Diagram

Installation Diagram Drawing No. 0J0915-A

Drawing No. 0J0915-A Installation Diagram

Notes

Part No. 0J0917 Revision C (08/06/13) Printed in U.S.A.

1 0J0901 1 E NCL NEMA 3R 36 X 60 X 20 RTS

2 0F6521 1 DECAL RTS T RANSFER SW NE MA 3R

3 095282 1 DECAL LI VE CIRCUIT

4 0E8594 1 DECAL E NCLOSURE NOTE NE MA 3R

5 0G1484 1 DECAL U L CTRL P ANEL ENCL

6 0J0925 1 DECAL RTS TEST SEQUE NCE 600A

0J0926 1 DECAL RTS TEST SEQUE NCE 800A

7 0536210193 1 ASS Y WIRE #0 12. 00" (GROUND WIRE)

8 072164 1 MNL HNDL 6-1600A WN (SUPP LIE D W/ S WITCH)

9 074525 1 DECAL MANUAL OPE RATION

10 072111 1 X FRS W 600A 3P WN600V

072112 1 X FRS W 800A 3P WN600V

11 080433 9 LUG SL DLS S 500- #1X13/32 AL/CU

063925 9 LUG SL DLS S 500- 4/0X17/32 AL/CU

12 074349A 2 S W CV R WN 600A 3P

074349C 2 S W CV R WN 800/1000A 3P

13 074351 2 CVR BKRT 600-1600A RH

14 074351A 2 CVR BKR T 600-1600A LH

15 063986 4 KNOB, COV ER HOLD-DOWN

16 0C8308 2 DECAL TERMINA L SHOCK HAZARD

17 064510 1 DECAL TERMINAL NOTE

18 0D8700 1 ASSY NEUTRAL BL K 600-1000A ATS

19 0A9457 1 DECAL NEUTRAL

20 0D6584 1 ASSY GRD. TERM . 600-2600A

21 067210A 1 DECAL GROUND LUG

22 0J09080ST14 1 S UB-PLATE RTS 600-800A

23 0J2328$ 1 P LATE DATA - RTS

24 * 063617 1 RELAY PNL 12VDC DP DT 10A@240VA

25 * 0D2806 RE F. FUSEBLOCK 30A 600V 2 POS W/S Q

26 073590A RE F. FUSE 5A X BUSS

27 * 048850 1 BLCK T ERM 20A 5 X 6 X 1100V

28 0C2282 1 DECAL TERMINA L STRIP

29 063306 RE F. P OWER MONITOR 3-P H 208-480V

30 * 0F6760 1 S OCKET RE LAY 8P 600V-10A

31 064126 RE F. TRANSF RM 240/ 480V-120/ 240V

32 054199 1 DECAL D ANGER HIGH VOL TAGE

33 091472 1 DUCT WI RI NG 1 X 1. 5 (33” LG)

34 091472A 1 COVER WI RE DUCT 1 IN (33”LG)

35 0F6685 4 TI E-WRAP M OUNT(FIR TREE SYTLE)

36 0E4415G 1 DECAL, FUSE RAT ING 5A 600V

37 * 0J0918 1 WIRE HARNE SS RTS 1 P HASE

0J0919 1 WIRE HARNE SS RTS 3 P HASE

0J0920 1 WIRE HARNE SS RTS K V OLTAGE

100 038150 2 WASHER FLAT #8 ZINC

101 022264 2 WASHER LOCK #8-M4

102 051715 2 NUT HEX M4-0. 7 G8 YEL CHR

103 087680 1 NUT WING M 6-1.0

104 0A1661 2 RIVET POP .156 X .675 AL

105 022152 8 WASHER LOCK #10

106 024469 8 SCREW HHTT #10-32 X 3/8 CZ

107 022302 18 WASHER LOCK 7/16

108 026209 18 SCREW HHC 7/16-14 X 1-3/4 G5

109 022509 18 NUT HEX 7/16-14 STEEL

110 026902 7 SCREW HHTT #8-32 X 1/ 4 CZ

111 067989 4 NUT HEX FL WHIZ M8-1. 25

112 042911 6 SCREW HHC M10-1.5 X 30 G8.8

113 046526 6 WASHER LOCK M10

114 022195 9 WASHER LOCK 1/2

115 022196 9 NUT HEX 1/2-13 STEE L

116 023316 9 SCREW HHC 1/2-13 X 4 G5

117 0C2265 REF. SCREW PHTT M4-0.7 X 12 ZP

118 0C2695 REF. SCREW HHTT M 4-0.7 X 20 BP

119 0C2267 8 SCREW HHTT M 5-0.8 X 12 BP

120 091477 2 RIV ET WIRE DU CT MNT

* DESIGNATES ITEMS ST RUCTURED I N WI RE HARNESS

(NOT S HOWN)

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Generac 120/208V, 800A RTSN800G3 User manual

Generac 120/208V, 800A RTSN800G3 User manual

Generac 120/208V, 800A RTSN800G3 User manual

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