All-Power APG3005C Owner's manual

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Thank you for purchasing products from AlloPower Americ We

appreciate your business. The followin g manual is only a guide to assist you and is not a

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Fo_-s gasoline internal combustion engine

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e Automatic voltage s_bilizer

o Ckcuit protector

6

,_ Low oil level _ensor

The ai>cooled gasoline generators are widely used wh en electricM power is searceo

Our generato_ provide a portable mobile solution in supplying power for fieid o_rations

during eot oonstruoti&.

This manual will expla in how to operate and semite your generator se t.

If you have any questions or suggestions about this manual, please contact local

dealer or us _tly. _ _ no_ Nat NN uM t t/y

_e aem_ eras _ _ _de mo_ cts. e e

pictures' M _is _uM _ y tly from _€ ac_M ct as _IL

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TableofContents

Page

Safe_ Guidelines- Definitions 3

General Precautions 3

11

General Parts Listing

Generator Parts Listing

PaRs Listing

Engine Parts Listing

13

14

17

18

Operation

Inspection. Cleaning, and Maintenance

Trouble shooting

Wiring Diagram

Limited Warranty

WA GZ READ AND TANB ALL SAFETY U IN

THISMANUAL ,FAIL TO C Y WiTH

INSTRUCTIONS IN MANUAL TIN L

INJURY, PROPER_ DAMAGE, AND/OR OF YOUR

WARRAN_ ALL PO A WILL NOTBE MABLE FOR ANY

DAMAGE USE OF FAILURE TO FOLLOW INS

Owner'sManual

n

ARE NOT FOLLO °

UTtON: CAUTIONS ICA TEA POSSIBILITY OF

_OIPM TDAMAGEIFINSTRUCTI_SA_ NOT

FOLLO °

WARNING! iMPRO OPERATION OR MAINTENANCE OF

PRODUCT COULD RESULT tN SERIOUS INJURY AND PR TY

DAMAGE. READ AND UNDERSTANDALL GSAND O TtNG

s!

Read and understand all of these safety instructions. Be

sure to retain them for future use,

nerai Precautions

WARNtNG! FAILURE TO FOLLOW E iNSTRUCTiONS CAN

RESULT IN E iNJURY OR DEATNo

CA UTtON: FAILURE TO FOLLOW THESE INSTRUCTIONS

CAN ALSO RESUL T IN DAMAGE TO TOOL A R

ITEM YOU ARE WORKING ON.

3

When this tool Js running, ensure

ventilated. Never run the engine in an en

engine in an open area or with an exhaust evacuation system

in an enclosed area.

UST CONTAINS ONOUS CARBON

MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSClOU $S AND

MAY L_D TO BEATH,

Gasoline

This product: requires oil and fuel. Attempting {o sta_ the

engir_e without 0il will ruin the engine and void the warranty,

Work in well ventilated area. Kee_ cigare_es, flames or

sparks away from the work area or where gasoline is sto_,÷d.

WARNING! GASOLINE IS Y B E ANB I$

EXPLOStWUNOER OUTOF

CHILDREN.

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class 5re extin guishers neaCby.

Keep the generator and surrounding area dean at al{ times.

Fuel or o}l sp}i{s must be cleaned up immediately. Dispose of fluids and

cleaning materials as per any Jocall state, or federa{ &odes and

regulations. Sto re oily rag s in a red metal

N r store fuel or other flamm {s rthe gen r.

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Keep grounded conductive o_ects, such as too{s, away from exposed,

live electrica{ parts and connections to avoid spark{rig or arcing. These

events could ignite fumes or vapors.

Do not refi{{ the fuel tank while the engine is running or while the engine

is still hot. Do not operate the generator with known {eaks in the fue_

system.

Use only eng}ne manufacturer recommended fue{ and oil.

4

Owner'sManual

and

Jnbumed fuel gases in the exhaust system can

USTSYS PARTS BECO VERY

HOT FOR SOME A R EN tS RUN.

R tNSULATED GLOVES OR WAIT UNTIL THEENG AND

USTSVSTEM HAVE COOLED B E _tNG E

RTS.

,,_AT _VG P® s sm

_ _ _ __T USE OF AN

__ COt_l__ _Y _USE _GE TO

_U__' I_T AL,. PO A_RtCA IS NOT RESPONSo

>RANY DIRECT ORtNDfRECT DAMAGE CAUSED BY

E TOUSE AN APPROVED LINE CONDfTIONER

®

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Keep your work area clean and well lit. Clu_ered benches

and dark areas invite accidents,

Do not operate power tools in explosive atmospheres.

such as in the presence of flammable liquids, gases, or

dust. Generators create sparks wNch may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a

generator, Provide barriers or shields as needed,

5

Electrical

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the plug _nany way. Do not use any adapter plugs

Grounding provides a Ioworesistance path to car_ electricity away from

the user inthe event of an electri_l malfunction.

Double insulated tools are equipped with a polarized ptug where one

blade is wider than the other. T_iS plug fits in a poiari2ed outlet onJy one

way. if the plug does not fit fully in the Outlet, reverse the p/ug_ if it still

does not fit, c(_ntact a qualified electrician to install a polariz_ outlet. Do

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Avoid bod

ranges, and

your body is grounded,

es, rad_ators,

entering a

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When operating a P2wer too! ou_ide, use an outdoor extension cord

marked W-A or W oThese extension cords are rated for outdoor use,

and reduce the risk of electric shock.

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other regulations where applicable.

The generator must be ea_h-grounded for fixed installations in

accordance with aH relevant electdca_ codes and _ndards before

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Do not attemDt to _nnect or disconnect load connections while standing

in water, or on wet or soggy ground

Do not touch electrically energized parts of the generator and

interconnecting cables or conductors with any Da_ of the body, or with

any non-insulated conductive object,

! ! _ !!! !!!!!!!!!!!!!!!!!!!! !!! ! !

Owner'sManual

tions (

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equ

K_

the

terr

_i_ng equipment powered by the generator, disconnect the

Jtf_ its power input.

all connections and disconnected wires.

• Guard against electdc shock. Prevent body contact with grounded

sudaces such as pipes, radiators_ ranges, and refrigerator enclosures°

alert, Watch what you are doing, and use common ___1_

Stay

sense 'when operating a generator. Do not u_e generator \I

while tired or under the influence of drugs, a:@ho/r, o \

medication. A moment of inattention while operating

generators may result in sedous personal injury.

• Dress properly. Do no¢ wear loose cl_ng or jewels. Contain long hair.

Keep your hair, cloth_i_i and _loves a_y from moving parts. Loose

clotBes, j_|_ or In_ hair c_n _ _ht in _ov_ng pa_s. °

• Avoid ace|dental sta_mgo Mak_ ure th8 po_r switch _s tn _ts OFF

position, and disconneS_ the spark plug @Wi_ when not in use.

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may result in pe naJ inju_,

a Do not overreach. Keep proper footing and balance at aH ti s.

e Use safety equipment. Always wear eye prote . ar ANSI

approved safety impac_ eye goggles. Dust masK, non-skid safeb7 shoes,

hard hat, or hearing protection must be used for appropr cond ns.

® Do not force the generator. Use the correct generatorfor your

application. The 8orrect generator will do the job better and safer at the

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Do not use the generator if the power switch does not turn it on or off.

Any generator that cannot be controlled with the power switch is

dangereus and must be replaced.

8000WattGenerator

General P

)

Make sure the power switch is in ts O_F pos_t_on and disconnect the

spark plug w_re before making any adjustment; changing accessories, or

storing the generator. Such p_reventive sa@ty measures reduce the risk

of sta_ing the generator accidentalty.

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Store idle generators out of reach of chHd@n and other untrained

persons. Generators are dangerous in th_ ha_ ds d untrained users_

Maintain generators with care. Do not @_ d_ ,_ed generator. Tag

damaged generators Do not use" unti_ _i@ _!

misalignment or binding _ __ i _ breakage of pa_s.

Check

for

and any other condition that may _ t_ _ _ r s operation. If

damaged, have the genera_r s_@ii_ _ . _any a@_dents

are caused by poorly maintained g__.

Use only accessories that a_ ___ by _ _nufacturer for

your model. Accessories that _ay b_ SUi_l_ _r _ _erator may

become hazardous when us_ on another' generator.

Sewicin

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America immediately for a replacement.

Generator service must be performed only qualified repair personnel.

Service or maintenance Dedormed by unquaHf ed per®nne_ could result

I

When se_icing a generator, use only identi_ rep_a_ment pa_,

Follow aH appropriate instructions in this manual U_ of unauthori_d

pa_s or failure tO.follow maintenan_ inspections _ay _ate a riskof

Hea P;

WARNING! LE WITHPA KERS SHOULD CONSULT THEIR

PHYSICIAN(S) BE G THiS T,ELECTRO ONETIC

FIELDS iN CLOSE PR _" TOA HEART PA COULD

CAUSE IN ENCE TOOR FA_L OF PA

8

® AH electrical work, including the eadh_ground connection, should be

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® mfLhegenerator _sinstalled outdoOrs, it must be weatherproofed and

0

The gene_toPs weight is ve_ heavy. _o or more people should assist

when moving or lifting th_s prOdu_ _ithout using the wheeBo Never lift

the Gene_r using the e_ine or alternator lifting _ugs. Connect lifting

equipment to the flame of the generator.

® Keep aH personnel away from the suspended generator during

e The supporting floor/ground surface should be tevel, and strong enough

to safely hold the weig ht of the gene roif the floo nded surface is

not level, strong cross members should be placed under the full ieng_h

of the generator frame at its low side.

a For trailer installation, the generator should be mou on the center

point of the trailer, the wheels. The trailer m ust be able of

supporting the weight d the generator and all (tools, .)

a Install sound-and weather@ ng only when it is not raining or snowing

to avoid trapping moisture within the generator's area.

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chanical

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t

cardIng out maintenance.

Check for dama

appears damaged should be (

operate

any other condition that may

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Do not operate the

for maintenance or any' other

moving parts. Be aware

cannot be seen clearly.

Keep access doors on enclosures closed and locked when a_ess is not

e When working on or around the generator always ar protective

clothing including ANSI approved safety gloves, safety eye goggles, and

safety hat.

® Do not alter or adjust any pa_ d _he generator that is assembled and

supplied by the manufactdrero

® Always follow and complete scheduled engine and generator

maintenance.

Chemicals

® Avoid contact with hot fuel, oil, exhaust fumes, and hot solid su_aces.

Q

water and seek medical attention.

10

GeneralP cautions (cont'd)

;e

ord

if an extension cord (not included) is used, make sure to use only UL

approved cords having the correct gauge and length according to the

following table:

Cord Lengths

full load) , • = , ,

lee -1so 15o°200

0 - 5 12 12

5_1 -8

8,1 -12 14 t2

12.1

15o 20 10 10

Confirm that the following sub-assembly components are _ncluded:

® 1 Wheel Axle

o 2 Heavy Duty Wheels

• 4 Large washers

o

e, I Front Stand-off Support V-Leg

• 2 Support WLeg Mounting Screws

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1 Handle nting Bracket

e 1 Mounting Bra Back Plate

e 3 Hinge Bolt Mo ng Nuts

• 3 Three inch nting Bolts

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8000WattGenerator

Assembly(

)

bly

Perform the following tasks to install the heavy duty wheels onto the

genera[or assembly:

I. Insed axle through brackets located on frame at bottom of generator.

2. Center axle in frame and p_ace each whee! over each end of the axle

then inseR axle end into the ho_e in the _nter of !he wheel hub.

3. Place each targe washer over the axle ends _nd insert axte through

center of washer until washer is fully seated against wheet hub.

4.. _nsert straight side of cotter pin int_ h_l_ _t _n_ of the axte rod and

thread the cotter pin through the h_l_ _ntH #i_ snaps into place.

5 Repeat using the second cotter pin On t_ _posite end Of the

axle to secu_:e the opposite whee_ _ the _l_ iassembly.

Perform the following tasks, to instal/the., Vol_ su£po_ bracket:

1_ Place Vo,leg support with mounting holes al.gn_d @ith the mounting

holes in the boflSm of the frame.

2. Insert one mounting bolt completely through each mounting hole.

3, Twist mounting screws to catch the threads in the frame mounted

fasteners and tighten until support leg is secure.

Hand y

Perform the following tasks to install the handle onto the gene r frame:

1. Place handle mounting bracket,, with handle holes mount holes

configured downward, onto side d generator frame _cinq away from

generator assembly handle nt h ,

2. Align the bracket mounting holes with the _@me mounting hotes.

3. lnsed one ihree inch mounting bolt all of the way through each

mounting hole d the mounting bra and fro .

4. Align mounting plate holes with the bolt ends protruding from inside

frame and insert into mounting holes until the mountfn_ plate is seated.

5. Twist the mounting nuts onto each bok and fig reiy°

6. Align handle mounting holes with mounting hotes in mou bracket.

7. Insert three inch mounting bolt completely through handle and bracket.

8. install a mounting nut onto bolt and tighten, making sure handte can

12

er'sManual

S

AC electrical

Current output

Pea k wa_age

/

!20-240 ,60Hz

12

8,000

Gasoline engine

Horseaower

Type 4-cycleOHVairo®oledrecoitstartande_ectricsta_

Displacement

Oil capacity 1.16 quaA (1.1 liter)

EPA approved

Fuel

unleaded gasoHne

7.74 gallons (_ liters)

Running time 7 hours (approx.)

Fuel gauge

, , ,.,., .. .......

Weight

Approximate weig ht

Noise Level

Operatinq noise level dB

!!!! !!2!! !!!!!!!!!!!!!_ ! ! !! !!!!

artsListing

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This list is provided for reference purposes only. All repairs and part

replacement should be performed by a qualified technician. Some parts

may not be available as s_ngle repla_ments.

!4

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Q_¥

O2

04

O5

06

07

08

F[ARGE

SCREW M_25

M8 Ng_

SPR_RGWkSHER ¢8_2

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4

SCREVI'

ER

09 MB RUT I

10 M

l_ M6 NUI

_2 _CREWM6_20 l

}3 MUFFLER ]

I_ SCREW M8'35 2 _

_5 MB NUT 2

]6 SRRIRGWA

17

RUBBERMAT 2

20 SCREWM;_*16 2

2_ _OTTOM

32 _RRIN_WASHER$]_.2

3_

]

4] _AT _UCE

]

52 F_L TANKCAP l

22 _t _ 2

2_ F_onlcove_ I

2_ SCREW_5*B 2_

25

25 Tiedo_ noo_$ 2

5_ FUElCOCK l

B5 B_¢_ ¢OVe_

56

8000WattGenerator

)

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24 23

NO NAME

01 COOLING FAN

02 ROTOR

G3 O_ODE 4

04 _32 %ASHER '

05 _t_32 CLAMP

06 BEAR_NG

07 DR_VEEND BP_CKET '-

8C LTM5

15 CAPACITOR

_5 CAPACITOR

17 ALTENATORCOVER

18 8OLT N5

1£ SCREW _ _

20 WASHER

£8 ENCLOSING BAND

09 $TATO_

10 ALTERNATOR BACK COVER

11 BOLT 4

12 M8 NUT 8

I,_ CAPACITOR SHELF

21 NUT M8

22 SCREW M6 2

23 W_ SRER ¢ 7 2

24 REGULATOR 1

25 SCREW M5 2

25 REGU_TOR SHELF

16

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15i_ "%

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Owner's

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Eng=neea st

Numb

1

2

3

4

5

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11

12

13

15 ___.

16

1

19

23

N45

Part Des

x 20A knurl head screw

Air filter cover

Element figin

Air filter case

Choke air valve

Gasket

Smd

...... x__i,_ ....

= -......

Gasket

MI5 x cre

M6

Air filter

head screw

1

2

1

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