All Power APG3005 Owner's manual

Category
Power generators
Type
Owner's manual

This manual is also suitable for

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Thank you for purchasing products from AlloPower Americ We
appreciate your business. The followin g manual is only a guide to assist you and is not a
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Fo_-s gasoline internal combustion engine
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e Automatic voltage s_bilizer
o Ckcuit protector
6
,_ Low oil level _ensor
The ai>cooled gasoline generators are widely used wh en electricM power is searceo
Our generato_ provide a portable mobile solution in supplying power for fieid o_rations
during eot oonstruoti&.
This manual will expla in how to operate and semite your generator se t.
If you have any questions or suggestions about this manual, please contact local
dealer or us _tly. _ _ no_ Nat NN uM t t/y
_e aem_ eras _ _ _de mo_ cts. e e
pictures' M _is _uM _ y tly from _€ ac_M ct as _IL
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TableofContents
Page
Safe_ Guidelines- Definitions 3
General Precautions 3
11
General Parts Listing
Generator Parts Listing
PaRs Listing
Engine Parts Listing
13
14
17
18
Operation
Inspection. Cleaning, and Maintenance
Trouble shooting
Wiring Diagram
Limited Warranty
WA GZ READ AND TANB ALL SAFETY U IN
THISMANUAL ,FAIL TO C Y WiTH
INSTRUCTIONS IN MANUAL TIN L
INJURY, PROPER_ DAMAGE, AND/OR OF YOUR
WARRAN_ ALL PO A WILL NOTBE MABLE FOR ANY
DAMAGE USE OF FAILURE TO FOLLOW INS
Owner'sManual
n
ARE NOT FOLLO °
UTtON: CAUTIONS ICA TEA POSSIBILITY OF
_OIPM TDAMAGEIFINSTRUCTI_SA_ NOT
FOLLO °
WARNING! iMPRO OPERATION OR MAINTENANCE OF
PRODUCT COULD RESULT tN SERIOUS INJURY AND PR TY
DAMAGE. READ AND UNDERSTANDALL GSAND O TtNG
s!
Read and understand all of these safety instructions. Be
sure to retain them for future use,
nerai Precautions
WARNtNG! FAILURE TO FOLLOW E iNSTRUCTiONS CAN
RESULT IN E iNJURY OR DEATNo
CA UTtON: FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN ALSO RESUL T IN DAMAGE TO TOOL A R
ITEM YOU ARE WORKING ON.
3
When this tool Js running, ensure
ventilated. Never run the engine in an en
engine in an open area or with an exhaust evacuation system
in an enclosed area.
UST CONTAINS ONOUS CARBON
MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSClOU $S AND
MAY L_D TO BEATH,
Gasoline
This product: requires oil and fuel. Attempting {o sta_ the
engir_e without 0il will ruin the engine and void the warranty,
Work in well ventilated area. Kee_ cigare_es, flames or
sparks away from the work area or where gasoline is sto_,÷d.
WARNING! GASOLINE IS Y B E ANB I$
EXPLOStWUNOER OUTOF
CHILDREN.
0
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Q
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class 5re extin guishers neaCby.
Keep the generator and surrounding area dean at al{ times.
Fuel or o}l sp}i{s must be cleaned up immediately. Dispose of fluids and
cleaning materials as per any Jocall state, or federa{ &odes and
regulations. Sto re oily rag s in a red metal
N r store fuel or other flamm {s rthe gen r.
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Keep grounded conductive o_ects, such as too{s, away from exposed,
live electrica{ parts and connections to avoid spark{rig or arcing. These
events could ignite fumes or vapors.
Do not refi{{ the fuel tank while the engine is running or while the engine
is still hot. Do not operate the generator with known {eaks in the fue_
system.
Use only eng}ne manufacturer recommended fue{ and oil.
4
Owner'sManual
and
Jnbumed fuel gases in the exhaust system can
USTSYS PARTS BECO VERY
HOT FOR SOME A R EN tS RUN.
R tNSULATED GLOVES OR WAIT UNTIL THEENG AND
USTSVSTEM HAVE COOLED B E _tNG E
RTS.
,,_AT _VG s sm
_ _ _ __T USE OF AN
__ COt_l__ _Y _USE _GE TO
_U__' I_T AL,. PO A_RtCA IS NOT RESPONSo
>RANY DIRECT ORtNDfRECT DAMAGE CAUSED BY
E TOUSE AN APPROVED LINE CONDfTIONER
®
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Keep your work area clean and well lit. Clu_ered benches
and dark areas invite accidents,
Do not operate power tools in explosive atmospheres.
such as in the presence of flammable liquids, gases, or
dust. Generators create sparks wNch may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a
generator, Provide barriers or shields as needed,
5
Electrical
0
t
0
the plug _nany way. Do not use any adapter plugs
Grounding provides a Ioworesistance path to car_ electricity away from
the user inthe event of an electri_l malfunction.
Double insulated tools are equipped with a polarized ptug where one
blade is wider than the other. T_iS plug fits in a poiari2ed outlet onJy one
way. if the plug does not fit fully in the Outlet, reverse the p/ug_ if it still
does not fit, c(_ntact a qualified electrician to install a polariz_ outlet. Do
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Avoid bod
ranges, and
your body is grounded,
es, rad_ators,
entering a
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When operating a P2wer too! ou_ide, use an outdoor extension cord
marked W-A or W oThese extension cords are rated for outdoor use,
and reduce the risk of electric shock.
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other regulations where applicable.
The generator must be ea_h-grounded for fixed installations in
accordance with aH relevant electdca_ codes and _ndards before
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Do not attemDt to _nnect or disconnect load connections while standing
in water, or on wet or soggy ground
Do not touch electrically energized parts of the generator and
interconnecting cables or conductors with any Da_ of the body, or with
any non-insulated conductive object,
! ! _ !!! !!!!!!!!!!!!!!!!!!!! !!! ! !
Owner'sManual
tions (
U
equ
K_
the
terr
_i_ng equipment powered by the generator, disconnect the
Jtf_ its power input.
all connections and disconnected wires.
Guard against electdc shock. Prevent body contact with grounded
sudaces such as pipes, radiators_ ranges, and refrigerator enclosures°
alert, Watch what you are doing, and use common ___1_
Stay
sense 'when operating a generator. Do not u_e generator \I
while tired or under the influence of drugs, a:@ho/r, o \
medication. A moment of inattention while operating
generators may result in sedous personal injury.
Dress properly. Do no¢ wear loose cl_ng or jewels. Contain long hair.
Keep your hair, cloth_i_i and _loves a_y from moving parts. Loose
clotBes, j_|_ or In_ hair c_n _ _ht in _ov_ng pa_s. °
Avoid ace|dental sta_mgo Mak_ ure th8 po_r switch _s tn _ts OFF
position, and disconneS_ the spark plug @Wi_ when not in use.
Q
may result in pe naJ inju_,
a Do not overreach. Keep proper footing and balance at aH ti s.
e Use safety equipment. Always wear eye prote . ar ANSI
approved safety impac_ eye goggles. Dust masK, non-skid safeb7 shoes,
hard hat, or hearing protection must be used for appropr cond ns.
® Do not force the generator. Use the correct generatorfor your
application. The 8orrect generator will do the job better and safer at the
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Do not use the generator if the power switch does not turn it on or off.
Any generator that cannot be controlled with the power switch is
dangereus and must be replaced.
8000WattGenerator
General P
)
Make sure the power switch is in ts O_F pos_t_on and disconnect the
spark plug w_re before making any adjustment; changing accessories, or
storing the generator. Such p_reventive sa@ty measures reduce the risk
of sta_ing the generator accidentalty.
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Store idle generators out of reach of chHd@n and other untrained
persons. Generators are dangerous in th_ ha_ ds d untrained users_
Maintain generators with care. Do not @_ d_ ,_ed generator. Tag
damaged generators Do not use" unti_ _i@ _!
misalignment or binding _ __ i _ breakage of pa_s.
Check
for
and any other condition that may _ t_ _ _ r s operation. If
damaged, have the genera_r s_@ii_ _ . _any a@_dents
are caused by poorly maintained g__.
Use only accessories that a_ ___ by _ _nufacturer for
your model. Accessories that _ay b_ SUi_l_ _r _ _erator may
become hazardous when us_ on another' generator.
Sewicin
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America immediately for a replacement.
Generator service must be performed only qualified repair personnel.
Service or maintenance Dedormed by unquaHf ed per®nne_ could result
I
When se_icing a generator, use only identi_ rep_a_ment pa_,
Follow aH appropriate instructions in this manual U_ of unauthori_d
pa_s or failure tO.follow maintenan_ inspections _ay _ate a riskof
Hea P;
WARNING! LE WITHPA KERS SHOULD CONSULT THEIR
PHYSICIAN(S) BE G THiS T,ELECTRO ONETIC
FIELDS iN CLOSE PR _" TOA HEART PA COULD
CAUSE IN ENCE TOOR FA_L OF PA
8
® AH electrical work, including the eadh_ground connection, should be
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® mfLhegenerator _sinstalled outdoOrs, it must be weatherproofed and
0
The gene_toPs weight is ve_ heavy. _o or more people should assist
when moving or lifting th_s prOdu_ _ithout using the wheeBo Never lift
the Gene_r using the e_ine or alternator lifting _ugs. Connect lifting
equipment to the flame of the generator.
® Keep aH personnel away from the suspended generator during
e The supporting floor/ground surface should be tevel, and strong enough
to safely hold the weig ht of the gene roif the floo nded surface is
not level, strong cross members should be placed under the full ieng_h
of the generator frame at its low side.
a For trailer installation, the generator should be mou on the center
point of the trailer, the wheels. The trailer m ust be able of
supporting the weight d the generator and all (tools, .)
a Install sound-and weather@ ng only when it is not raining or snowing
to avoid trapping moisture within the generator's area.
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chanical
)
t
cardIng out maintenance.
Check for dama
appears damaged should be (
operate
any other condition that may
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Do not operate the
for maintenance or any' other
moving parts. Be aware
cannot be seen clearly.
Keep access doors on enclosures closed and locked when a_ess is not
e When working on or around the generator always ar protective
clothing including ANSI approved safety gloves, safety eye goggles, and
safety hat.
® Do not alter or adjust any pa_ d _he generator that is assembled and
supplied by the manufactdrero
® Always follow and complete scheduled engine and generator
maintenance.
Chemicals
® Avoid contact with hot fuel, oil, exhaust fumes, and hot solid su_aces.
Q
water and seek medical attention.
10
GeneralP cautions (cont'd)
;e
ord
if an extension cord (not included) is used, make sure to use only UL
approved cords having the correct gauge and length according to the
following table:
Cord Lengths
full load) , = , ,
lee -1so 15o°200
0 - 5 12 12
5_1 -8
8,1 -12 14 t2
12.1
15o 20 10 10
Confirm that the following sub-assembly components are _ncluded:
® 1 Wheel Axle
o 2 Heavy Duty Wheels
4 Large washers
o
e, I Front Stand-off Support V-Leg
2 Support WLeg Mounting Screws
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1 Handle nting Bracket
e 1 Mounting Bra Back Plate
e 3 Hinge Bolt Mo ng Nuts
3 Three inch nting Bolts
m , i
1t
8000WattGenerator
Assembly(
)
bly
Perform the following tasks to install the heavy duty wheels onto the
genera[or assembly:
I. Insed axle through brackets located on frame at bottom of generator.
2. Center axle in frame and p_ace each whee! over each end of the axle
then inseR axle end into the ho_e in the _nter of !he wheel hub.
3. Place each targe washer over the axle ends _nd insert axte through
center of washer until washer is fully seated against wheet hub.
4.. _nsert straight side of cotter pin int_ h_l_ _t _n_ of the axte rod and
thread the cotter pin through the h_l_ _ntH #i_ snaps into place.
5 Repeat using the second cotter pin On t_ _posite end Of the
axle to secu_:e the opposite whee_ _ the _l_ iassembly.
Perform the following tasks, to instal/the., Vol_ su£po_ bracket:
1_ Place Vo,leg support with mounting holes al.gn_d @ith the mounting
holes in the boflSm of the frame.
2. Insert one mounting bolt completely through each mounting hole.
3, Twist mounting screws to catch the threads in the frame mounted
fasteners and tighten until support leg is secure.
Hand y
Perform the following tasks to install the handle onto the gene r frame:
1. Place handle mounting bracket,, with handle holes mount holes
configured downward, onto side d generator frame _cinq away from
generator assembly handle nt h ,
2. Align the bracket mounting holes with the _@me mounting hotes.
3. lnsed one ihree inch mounting bolt all of the way through each
mounting hole d the mounting bra and fro .
4. Align mounting plate holes with the bolt ends protruding from inside
frame and insert into mounting holes until the mountfn_ plate is seated.
5. Twist the mounting nuts onto each bok and fig reiy°
6. Align handle mounting holes with mounting hotes in mou bracket.
7. Insert three inch mounting bolt completely through handle and bracket.
8. install a mounting nut onto bolt and tighten, making sure handte can
12
er'sManual
S
AC electrical
Current output
Pea k wa_age
/
!20-240 ,60Hz
12
8,000
Gasoline engine
Horseaower
Type 4-cycleOHVairo®oledrecoitstartande_ectricsta_
Displacement
Oil capacity 1.16 quaA (1.1 liter)
EPA approved
Fuel
unleaded gasoHne
7.74 gallons (_ liters)
Running time 7 hours (approx.)
Fuel gauge
, , ,.,., .. .......
Weight
Approximate weig ht
Noise Level
Operatinq noise level dB
!!!! !!2!! !!!!!!!!!!!!!_ ! ! !! !!!!
artsListing
\
This list is provided for reference purposes only. All repairs and part
replacement should be performed by a qualified technician. Some parts
may not be available as s_ngle repla_ments.
!4
G )
Q_¥
O2
04
O5
06
07
08
F[ARGE
SCREW M_25
M8 Ng_
SPR_RGWkSHER ¢8_2
i
4
4
SCREVI'
ER
09 MB RUT I
10 M
l_ M6 NUI
_2 _CREWM6_20 l
}3 MUFFLER ]
I_ SCREW M8'35 2 _
_5 MB NUT 2
]6 SRRIRGWA
17
RUBBERMAT 2
20 SCREWM;_*16 2
2_ _OTTOM
32 _RRIN_WASHER$]_.2
3_
]
4] _AT _UCE
]
52 F_L TANKCAP l
22 _t _ 2
2_ F_onlcove_ I
2_ SCREW_5*B 2_
25
25 Tiedo_ noo_$ 2
5_ FUElCOCK l
B5 B_¢_ ¢OVe_
56
8000WattGenerator
)
\
24 23
NO NAME
01 COOLING FAN
02 ROTOR
G3 O_ODE 4
04 _32 %ASHER '
05 _t_32 CLAMP
06 BEAR_NG
07 DR_VEEND BP_CKET '-
8C LTM5
15 CAPACITOR
_5 CAPACITOR
17 ALTENATORCOVER
18 8OLT N5
1£ SCREW _ _
20 WASHER
£8 ENCLOSING BAND
09 $TATO_
10 ALTERNATOR BACK COVER
11 BOLT 4
12 M8 NUT 8
I,_ CAPACITOR SHELF
21 NUT M8
22 SCREW M6 2
23 W_ SRER ¢ 7 2
24 REGULATOR 1
25 SCREW M5 2
25 REGU_TOR SHELF
16
I
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n
i _
.f
/
/
/ 4
i/
J
/
/
!
21
./
15i_ "%
18
Owner's
" " " Li "i
Eng=neea st
Numb
1
2
3
4
5
J
11
12
13
15 ___.
16
1
1
19
23
N45
Part Des
x 20A knurl head screw
Air filter cover
Element figin
Air filter case
Choke air valve
Gasket
Gasket
Smd
...... x__i,_ ....
= -......
Gasket
MI5 x cre
M6
Air filter
head screw
1
1
1
1
1
1
1
1
1
1
1
2
1
.....
1
1
1
1
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All Power APG3005 Owner's manual

Category
Power generators
Type
Owner's manual
This manual is also suitable for

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