Masport MONACO ECS NG Operating instructions

Category
Fireplaces
Type
Operating instructions

This manual is also suitable for

Owners &
Installation
Manual
Monaco
Gas Fires
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
For assistance or additional information
consult an authorized technichian, or your
Masport Gas Fire Dealer.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapours and liquids in the vicinity
of this appliance
Installation and service must be performed by
authorized personnel.
FOR YOUR SAFETY
What to do if you smell gas
Do not try to light any
appliance
Do not touch any
electrical switch
Do not use any phone
in your building
Immediately close the
shutoff valve behind the
heater
Call the technician
Metal Fab Industies Limited - New Zealand
PO Box 58 473
Greenmount
Auckland
Metal Fab PTY - Australia
Unit 2, 205 Abbotts Road
Dendenong South
Victoria 3175
591558
THEINSTRUCTIONSINTHISMANUALAPPLYTO
MASPORTMONACOGASFIRES.
THEMODELSCOVEREDARE:-
ForusewithNaturalGas:-
MONACOACCNG,
MONACOECSNG.
ForusewithLiquidPropaneGas(LPG):-
MONACOACCLP,
MONACOECSLP.
(ACC=Accessory,ECS=ElectronicControlSystem)
WARNING.
Installation of all gas appliances MUST be carried out only by an Authorised
Installer.
Theheatermustbeinstalledaccordingtotheseinstructionsandincompliancewith
allrelevantbuilding,gas-fitting,electricalandotherStatutoryRegulations(e.g.AS
5601(AG-601),NZS5261).Anyshortcomingsintheapplianceandflueinstallation
willbetheresponsibilityoftheinstaller,andMasportLtdwillnotbeaccountablefor
anysuchfailingsortheirconsequences.
The guardis fittedtothis appliance(Australia only) to reduce the risk of fire or
injury from burns and no part of it should be permanently removed. For the
protectionofyoungchildrenortheinfirm,asecondaryguardisrequired.
Theseappliancesmustnotbeinstalledinmobilehomes.
We recommend that you have your heater checked yearly by an Authorised
Technician.
BEFOREINSTALLATIONCOMMENCES,checkthedataplateontherearofthe
heatercabinettoverifythatitisthecorrecttypetosuityourgasandalsothatthegas
consumptionrateiscorrectforyourapplication.
CONTENTS:-
OPERATINGINSTRUCTIONS................2,3,4
Cleaninginstructions.....................................4
INSTALLINGINSTRUCTIONS.......................5
Heaterdimensions.........................................5
Minimuminstallationclearances....................6
Positioningtheheater....................................6
INSTALLINGPROCEDURE............................6
Gas...............................................................6
Thermostats..................................................7
Gaspressureadjustment................................7
Fan ...............................................................7
Flue ..............................................................7
Emberplacement...........................................8
Seismicrestraint............................................8
Testfiring .....................................................9
MAINTENANCEINSTRUCTIONS................10
Logpositions..............................................10
Accesspoints..............................................10
Glassremovalandassembly........................11
Removingtheburners .................................11
Routinemaintenance...................................12
Fanwiringdiagram(exceptECS)................12
ECSwiringdiagrams...................................13
Troubleshooting...................................14,15
AnnualServiceRecord................................16
THISBOOKCONTAINSIMPORTANTINFORMATION.
ITMUSTBELEFTWITHTHEPURCHASERTOBE
KEPTINASAFEPLACEFORFUTUREREFERENCE.
1
OPERATINGINSTRUCTIONS
DONOTPLACEARTICLESONORAGAINSTTHISAPPLIANCE.
DONOTUSEORSTOREFLAMMABLEMATERIALSNEARTHISAPPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN
OPERATION.
LIGHTINGANDRUNNINGTHEFIRE:-
•Openthegassupplyvalvebehindtheappliance,iffitted.
CAUTION:Ifthemainburnerhasbeenalight,waittwotothreeminutestoallowittocoolbeforere-
lightingit.
ACCMODELS:-
Thesecanbeinthreeconfigurations.Theymaybeusedassupplied,ortheymaybefittedwitheithera
battery operated wall-mounted thermostat which is wired directly to the heater, or a thermostat
containedinaportableremotecontrol.Withthelatteroption,areceiverismountedonthestove
pedestal(oneitherside,attherear,facingforward)tosensethesignalfromtheremotecontrol.The
remotecontrolisbatterypowered,andthereceiverrequiresa240vACpowersource.(Instructions
forfittingtheseoptionalthermostatsaresuppliedwiththem.)
LIGHTINGTHEPILOT(ACCmodels):-Note:Toavoidtheriskofbackburning,donotattempttore-
lightthefirelessthanthreeminutesafterithasbeenextinguished.
TheprocedureforlightingthepilotisthesameforallthreeACCversions—
•TurntheHI-LOcontrolknobfullyanti-clockwisetotheHIposition.PushdownandturnthePILOT
controlknobanti-clockwisetothe‘PILOT’position.PressandholdthePILOTcontrolknobdown
firmly.Thebatteryigniterwillgenerateacontinuoussparkacrosstheterminalsatthepilotlight.It
maybenecessarytoholdthecontrolknobdownforsometimebeforethepilotignitesifthereisairin
thepilotlightpipeline.IfthereisnosparkwhenthecontrolknobishelddowninthePILOTposition,
check thebattery inthe ignitionmodule.It ismounted under thecoverof the small black plastic
housingmountedonthebackoftheheater.OneAAalkalinecellisrequired.
•Keepholdingthecontrolknobdownfor15secondsafterthepilotignites.Releasethepressureonthe
controlknob–thepilotshouldremainalightwhentheknobrises.
•Turnthecontrolknobfullyanticlockwisetothe‘ON’position.Notethatthemainburnerwillnotlight
untilatleastthirtysecondsafterthepilotislit.
TURNINGONTHEMAINBURNER(ACCmodels):-
Whennothermostatisfitted–
•Pushdownandturnthecontrolknobfullyanticlockwisetothe‘ON’positionandthefirewilllightat
fullheat.Theremaybeastrongsmellthefirsttimethelogsarefiredbutthiswillsoondisappear.
Whenthewallmountedprogrammablethermostatisfitted–
Firstensurethatgoodbatteries(3xAAalkaline)arefittedinthewallthermostat,thattheslideswitch
behindthehingedbottomcoverissetto‘HEAT’,andthatthetemperaturesettingonthethermostatis
abovetheprevailingroomtemperature.Fulldetailsofthewall-mountedthermostatandprogramming
instructionsaresuppliedwithit.
•Turnthecontrolontheheaterfullyanticlockwisetothe‘ON’positionandthefirewilllightatfullheat.
Theremaybeastrongsmellthefirsttimethelogsarefiredbutthiswillsoondisappear.
WhentheIRRC300portableremotethermostatisfitted–
Firstcheckthatgoodbatteriesarefittedintheremotecontrol.Tofitbatteries(twoAAAalkaline),
slidethecoverbelowthedisplayinthedirectionofthearrowandpullitfurtherinthesamedirection
firmlyuntilitdisengages.Ensurethatthereceiverhasavalid230voltACsupply.
•Movetheswitchonthereceivercontrolbox(attherearofthepedestal)to‘REMOTE’.(Seepage5,
RECEIVERSWITCHPOSITIONS).
2
•Checkthedisplayontheremotecontrol.Ifitreads‘OFF’,aimtheremotecontroltowardthereceiver
andpressthecentrebuttonontheremotetoswitchitto‘ON’.
Whenthedisplayshows‘ON’,theSETTEMPwillbedisplayedbelowtheROOMTEMP.Forthe
burnertolight,theSETTEMPmustbehigherthantheROOMTEMP.RaisetheSETTEMP,if
necessary,bypressingtherighthandbutton.
•TurnthePILOTcontrolfullyanticlockwisetothe‘ON’positionandthefirewilllightatfullheat.
Theremaybeastrongsmellthefirsttimethelogsarefiredbutthiswillsoondisappear.
•Aftertenminutes,settheHI-LOcontroltogivethedesiredheatoutput.
•Atthisstageyoumayturnonthefanbyrotatingthefanswitchineitherdirection.Theswitchgives
threespeedsandhasan‘OFF’position.NOTE.Thefanisalsocontrolledbyaninternalswitchwhich
willnotpermitittostartuntilthefireishot(abouttenminutesfromcoldonhighfire)andwillkeepit
runningforsometimeafterthefiregoesout.
PROGRAMMINGTHEREMOTECONTROL
Thecontrolcanbeprogrammedtooperatetheheateratadesiredlatertime.Thecontrolsforthisare
under the sliding cover below the display. Programming instructions are in the instruction sheet
suppliedwiththeremotecontrol.
ECSMODELS:-
Thesehavearemotecontrolhandpieceandthermostatconnectingterminalsontherearoftheheater.
Ifthewallthermostatisnotfitted,asmallwirebridgingloopmustbefittedacrosstheseterminalsor
the heater will not light. Ifthe battery operated wall thermostat is fitted, it must be switched to
‘HEAT’(under the bottom hingedcover)and the SET temperature must be above the prevailing
ROOMtemperaturebeforetheheaterwilllight.TheSETtemperaturecanbealteredbypressingthe+
and–buttonsalongsidethedisplay.Ifthereisnodisplay,checkthethermostatbatteries(3xAA
alkaline).
• Toavoidtheriskofbackburning,donotattempttore-lightthefirelessthanthreeminutesafterithas
beenextinguished.
•Checkthatthepowerswitchatthewallis‘ON’andpressthetoproundhandpiecebuttonwhileaiming
thehandpiecetowardthereceiverontherightfrontcornerofthepedestalfoot.Theredindicatorlight
onthehandpieceshouldlightandtheredindicatorlightalongsidethereceiver(onthepedestalfoot)
should lightinresponse andremain alight after thehandpiece buttonis released. If the handpiece
indicatordoesnotlightup,checkthehandpiecebatteries(4xAAAcells).Ifthereceiverindicatordoes
notlight,pressthesmallbuttonalongsidethereceiver(onthepedestalfoot).Ifthereceiverindicator
stilldoesnotlight,pressthered‘RESETbuttononthebackoftheheaterandtryagain.
•Assoonasthereceiverindicatorlights,athirtysecondignitionsequencebegins.Afteraboutthree
secondsfromthestart,therewillbeacontinuoussparkatthepilotelectrodewhichwilllightthepilot.
Whenstartingforthefirsttime,therewillprobablybeairinthepilotlinesupplypipe,soignitionmay
notoccurimmediately.Ifithasnotlitwithinaboutthirtyseconds,thesparkwillcease.Inthisevent,
presstheredRESETbuttononthebackoftheheaterandtrylightingagain.Ifyouneedtopressthe
resetagain,waitatleasttensecondsbeforedoingthis.Ifthereisalotofairinthepipeline,itmaybe
necessarytorepeatthisresetprocedureseveraltimes.
•Whenthepilotlights,theECSsystemshutsdowntheignitionsparkandthenturnsonthegassupply
tothemainburner.Thiswilligniteshortlyafter.
•Oncethemainburnerisalight,thesizeoftheflamecanbeadjustedusingthetoprockerswitchonthe
handpiece.Pressing+increasestheflame.Notethattheresponsetoflameadjustmentmaytakeabout
twentyseconds,sotherockerswitchshouldbehelddownuntiltheflamereachesthedesiredheight.
•Whiletheheaterisbeingswitchedonandoffbythewallthermostat(iffitted),theredindicatorlight
besidethereceiverwillremainalight,showingthattheheaterisreadytolightagainwhentheroom
temperaturefalls.Theflamewilllightatitslastheightsetting.Thepilotlightextinguisheseachtime
theflameextinguishes.
•Ifthemainssupplytotheheaterisswitchedoff,thefirewilllightnexttimeattheLOWflamesetting,
butifthemainssupplyisuninterrupted,theflamewilllightagainatitslastsetting.
3
•Thelowerrockerswitchonthehandpiececontrolsthefan,switchingitto‘OFF’,‘LOW’,‘MEDIUM’
and‘HIGH’sequentially.NOTE.Thefanisalsocontrolledbyaninternalswitchwhichwillnotpermit
ittostartuntilthefireishot(abouttenminutesfromcoldonhighfire)andwillkeepitrunningafter
thefiregoesout.Thehandpiecewillnotstartthefanduringthewarm-upperiod,butitcanpre-select
thespeedatwhichthefanwillstartoncethefireboxishot.
NOTE:Occasionallytheelectricalsystemmay‘lockup’.Turningoffthemainssupplyfortenseconds
willclearthis.
TURNINGTHEFIREOFF:-
ACCMODELS:-
• Push down and turn the control to the ‘PILOT’ position. Alternatively, models fitted with wall
mountedorportablethermostatsmaybeshutdownatthethermostat.Thepilotwillremainalight.
•Ifthefanisrunning,itwillstopafterthefireboxhascooled.
•Toextinguishthepilotlight,pressthePILOTcontrolknobpartwaydownandturnitfullyclockwise.
ECSMODELS:-
•Tostopthefireimmediately,presstheTOPbuttononthehandpieceonceorpressthesmallbuttonby
thereceiver(onthepedestalfoot)once.Theindicatorlightbythereceiverwillextinguish,thefireand
pilotlightwillshutdownandthefanwillstop.Alternatively,turningoffthemainsplugswitchor
movingtheslideswitchonthewallthermostatawayfrom‘HEAT’willextinguishthefire.
•Tostopthefireafteradelayofabout30minutes,presstheBOTTOMbuttononthehandpiece.The
indicatorlightbesidethereceiverwillstartflashingandeventuallythefirewillshutdown.Pressingthe
delayed stop button again during the shutting down period will restore the heater to normal
continuousoperation.
RECEIVERSWITCHPOSITIONS(ACCmodels)
Thereceiverswitchhasthreepositions,‘OFF’,‘ON’and‘REMOTE’.
‘OFF’preventsthemainburnerfrombeinglit.Thisisausefulsafetyfeatureifchildrenmightplaywiththe
remotecontrol.
‘ON’bypassestheremotecontrolentirely,allowingtheheatertobeliteventhoughthebatteriesinthe
receiverorremotecontrolaredead,or,inthecaseoftheRMTmodel,ifthemainspowersupplyhas
failed.InthissettingthethermostatisinactiveandtheheatoutputisfixedonLOWforRMTmodels.It
maybecontrolledmanuallyonallothermodels.
‘REMOTE’bringstheremotecontrolintofulloperation,allowingitsin-builtthermostattomatchheat
outputtotheheatingneedsoftheareatheremotecontrolisin,providedthattheremotecontrolisleft
pointingtowardtheheater.ForautomaticheatcontrolwithRMTmodels,theremotecontrolmustbe
‘ON’intheAUTO’mode.Theremotecontrolcanbe set toautomaticallyruntheheaterwithinany
desiredtimeperiod.Seetheseparateremotecontroloperatinginstructionsforfulldetails.
CLEANINGINSTRUCTIONS
Theoutsideofthecabinetandglassshouldneednomorethananoccasionalwipewithadampclothto
removeanydustwhichmayhavesettled.
Allvisibleflamegasheaterscanproducesmallamountsofsoot,particularlyifthecombustionairentry
slotsundertheheaterareobstructedortheaerationairinletsarecloggedwithlint.
Afteratime,theinsideoftheglassmayrequirecleaning.Todothis,carefullyremovetheglass(See
GlassRemovalandAssembly,page11),andcleantheinsidesurfacewithanon-abrasiveclothandanon-
scratchingtypehouseholdcleaningliquid.Replacethepartsasdetailedonpage117,keepingfingerprints
offtheinsideglasssurface.
Nootherusermaintenanceshouldbenecessary.Ifyourequireanyotherserviceoradjustments,contact
yourInstallerorDealer.
4
INSTALLINGINSTRUCTIONS
HEATERDIMENSIONS
5
MINIMUMINSTALLATIONCLEARANCES(Toheatsensitivesurfaces)g
gNOTE:Theclearancesshownareforfirehazardonly.Fordurabilityoffinishesorsurfacesyoushouldcontact
therelevantmanufacturerfortheirspecification.MASPORTacceptsnoresponsibilityforthedeteriorationof
surfacesorfinishes. NOFLOORPROTECTOR(HEARTH)ISREQUIRED
ALCOVEINSTALLATIONNOTPERMITTED
POSITIONINGTHEHEATER
Selectadrysiteonanyrigidflooringsurface,keepinginmindthefollowing:-
•Acentralpositionfreeofstrongdraughtswillensureevenheatdispersal.
•Checkthattheflueanditsshieldingwillbeabletopassthroughtheceilingspaceandroofwithout
interferingwithanystructuraltimberwork.
•Thefluemustterminateabovetheroofnolessthan500mmclearofanypartoftheroof,andatleast
1metrehorizontallyfromanyneighbouringstructure.
•TheminimumspecifiedclearancedistancestoheatsensitivematerialsMUSTbemaintainedatall
times,andsufficientroomwillbeneededtofacilitateservicingtheheater.
•Avoidpositionswherecurtainsorfurnituremightaccidentallycometooclosetotheheater.
•Select a locationwhere the gas supply can be installed readily. An electrical outlet will also be
required.
INSTALLINGPROCEDURE
GAS.Accesstothegasconnectionpointisobtainedbyremovingthecoverpanelontherearofthecabinet.
(Fourscrews)
ConnectionismadetotheACCmodelsusinga1/2”BSPfitting.TheECSmodelsforAustraliahave1/2”
flarefittings,whiletheECSmodelsforNewZealandhave3/8”flarefittings.
Inallcasesashut-offvalveshouldbeinstalleddirectlybehindtheheatertofacilitateisolationoftheheater
forservicing.
Itisessentialtopurgeallgaslinesbeforemakingtheconnectiontotheheatertoeliminateanyswarf.
6
THERMOSTATS
ACCModels.Twoaccessoryoptionsareavailable:
•Thehand-heldIRRCModel300non-programmableremotethermostat.
•Thewall-mountedprogrammablethermostat.
Instructionsforinstallingbothoptionsaresuppliedwiththem.
ECSModels.Anoptionalbatterypoweredwall-mountedprogrammablethermostatisavailable.
GASPRESSUREADJUSTMENT.Allpressureadjustmentsmustbemadewhiletheheateris
operatingonthe‘HIGH’setting.
ACCNGandACCLP.Thesehaveapressureregulatorinsidethecontrolvalve.Therearetwotestpoints
sidebysideontopofthecontrolvalve–theoutletpressuretestpointistheoneclosertotheflamesize
controlknob.Ifadjustmentisnecessary,uncouplethecontrolrodfromthetopoftheflamesizecontrol
knob,extractthescrewfromdownthecentreofthisknobandpulltheknoboffvertically.Thepressureis
thensetbyrotatingtheknurledplasticwheelexposedbyremovingtheknob.Oncethepressureiscorrect
(0.95kPaforNGor2.5kPaforLP),caremustbetakennottoturntheplasticwheelastheknobisre-
fittedinitsmaximumanti-clockwiseposition.Thispositionissetwhentheskirtoftheknobcontactingthe
adjacent metal up-stand. Rotate the knob clockwise and then fully anti-clockwise while observing the
pressuretoverifythatitiscorrectbeforereplacingtheretainingscrewandre-couplingthecontrolrod.
ECSNGandECSLP.Thesealsohaveapressureregulatorinthecontrolvalve.Theoutletpressuretest
pointisonthetopofthecontrolvalveandistheoneremotefromthegasinletconnection.Therearetwo
pressuresettingstoadjust,highandlow.Accesstotheadjustersisgainedbyfirstremovingtheheatshield
abovethevalveandthen removing theprotectivetransparent capat the very top of the control valve
modulatingcoil.Thiswillexposethecentral screw(lowpressureadjuster)anda10mmhexagonalnut
surrounding it (high pressure adjuster). Note that the modulating coil may be rotated through 90° if
necessarytoprovideeasieraccessforpressureadjustments.Beforeadjustingthehighpressure,thefire
mustbealightandburningatthe‘HIGH’setting.(Holddownthe+endofthetoprockerswitchonthe
handpiecefor30secondstoensurethis).
Setthehighpressurefirst.NGhighpressureshouldbe0.95kPaandLPhighpressureshouldbe2.3kPa.
Adjust,ifnecessary,byrotatingthe10mmnut,screwingdowntoincreasethepressureanduptodecrease
it.
Beforesettingthelowpressure,removeoneofthebluewiresconnectedtothetopofthemodulatingcoil.
Thereisnoneedtoalterthehandpiececontrolsetting.Adjustthelow pressurebyrotatingthecentral
Phillipsheadscrew,takingcarenottoshiftthepositionofthealreadyadjusted10mmhex.nut.Screw
downtoincreasethepressure.Thecorrectlowpressuresare1.0kPaforLPand0.40kPaforNG.
Replacetheprotectivecapontopoftheadjusters,re-fitthebluewiretothemodulatingcoil,rotatethe
assemblyabovethecoiltoitsoriginalpositionandre-fittheheatshieldabovethevalve.
FAN
ACCMODELS. These haveaThermodischeat operated switch incorporated in the fan wiring circuit to
preventthefanfromrunninguntilthefireboxhasreachedareasonableworkingtemperature.Itwillnotbe
possibletocheckthefanoperationuntilabouttenminutesafterthefirehasbeenliton‘HIGH’.Whenthis
timehaselapsed,checktheoperationofthefanonallspeedsettings.Verifycorrectoperation.
ECSMODELS.ThesehaveaThermodiscalso(seeaboveparagraph).Oncethefireboxhasheatedup,check
thefanoperationbypressingthelowerrockerswitchonthehandpiece.Pressingthe+endrepeatedlywill
increasethespeedthroughallfourfanspeedsettings(threespeedsandoff),whilepressingthe–endwill
stepitdownthroughthespeeds.Verifycorrectoperation.
FLUE.USEONLYANAPPROVEDFLUESYSTEM.
NOTE.Forsafeoperation,thefluemustneverbelessthan900mmlong.
1.Standtheheaterinitsproposedposition,takingcaretoobservetheminimumclearancesshownonpage
7.Theheaterdoesnotrequireafloorprotector(hearth).
2. Drop aplumb-bobfrom theceilingto hang centrally intheflue socketof the heater and mark the
positionontheceiling.Driveasmallnailthroughatthispointandinspecttheceilingandrooftoensure
thattheflueanditstrimwillbeatleast25mmclearofanycombustiblematerial.Thefluetermination
requirementsstatedin3belowwillalsoneedtobemet.
7
3.Cutappropriateholesthroughtheceilingandroofmaterialandinstalltheflueinaccordancewiththe
instructionsaccompanyingit,takingcaretoprovideanysafetyclearancesspecifiedintheinstructions
(usually25mmbetweentheflueshieldandanynearbycombustiblematerial).Theinstallationmustmeet
therequirementsofAS5601(AG601)orNZS5261asappropriate.Thetopofthefluemustbeabove
the roof, at least 500mm clear of any part of the roof and at least 1 metre horizontally from any
neighbouringstructure.Allfluesectionsmustbesecurelycoupledtoeachother.
4.Flashtheflueatthepointofexitthroughtheroof,topreventwaterentry,andfitthefluecowl.
Itistheresponsibilityoftheinstallertoensurethatthefluesystemisoperatingcorrectly.See
‘TESTFIRING’below.
EMBERPLACEMENT
SEISMICRESTRAINT
NewZealandregulationsrequirethatfluedgasheatersbesecuredtopreventshiftingintheeventofan
earthquake.Thisisbestdonebyfasteningtheheatertothefloorrightthroughthefloorprotectorifoneis
fitted.Fastenwithtwoscrewsnotlessthan12gaugeortheequivalentincoachscrewsortogglefasteners.
Anchor the appliance through the holes in the seismic restraint bracket or in the two angle brackets
supplied.Theanglebracketsattachateachsideofthepedestal.Iftheseismicrestraintbracketisused,it
can be fastened to the rear of the pedestal either before or after fitting the anchor screws. The small
centrelineholeinthebracketwillhelpinpre-positioningit.
AngleBracket
Screw
CentrelineHole
Securethrough
theseholes
SeismicRestraintBracket
Spireclip
Screw
8
TESTFIRING
Itisabsolutelyessentialthattheinstallertestfirestheheaterbeforeleavingthesite.
Iffitted,openthegassupplyvalveattherearoftheheaterandcheckallgasjointsforleakageusingaleak
checksolutionoranelectronic‘sniffer’,NOTanakedflame.
Testfiretheheater,followingthelightinginstructionsonpages2,3and4ofthismanual.
Firstcheckthatthepilotlightignitessatisfactorily. Initially it maytakeseveral attemptsuntiltheairis
purgedfromthepipeline.Onceithaslit,extinguishitagainandverifyinstantre-ignition.
Usingtheappropriateprocedureasdetailedfortheheatermodel,lightthemainburnertoverifysatisfactory
ignitionandcross-lighting.Repeatthisprocedureseveraltimes.Alwayswaittwoorthreeminutesafter
turningoffthemainburnerbeforelightingitagain.Themainburnershouldbetestrunforatleastten
minutes.
AfterthefirehasbeenalightforfiveminutesonHIGH’,holdasmokingtaperormatchattheexitofthe
draughthood(behindtheheater)toverifythattheflueisdrawingcorrectlyandthatfluegasesarenot
spillingintotheroom.
Drawnin:Nospillage Blownout:Spillage/Backdraughting
Ifawallmountedorremotethermostatisfitted,verifythethermostatactionbyturningthesettemperature
aboveandbelowtheroomambienttemperaturetocheckthattheburnerturnsonandoffautomatically.
Handheldremotethermostatsmustpointtowardthereceiverforeffectiveoperation.
Ifafanisfitted,checkitsoperationatallspeeds.
Ifsatisfactoryoperationcannotbeachieved,contacttheRetailerforfurtheradvice.
IMPORTANT.Itistheresponsibilityoftheinstallertoinstructthecustomeronthesafeand
correctoperationoftheappliance,andtoensurethatthisinstructionbookletremainswith
thecustomer.
9
MAINTENANCEINSTRUCTIONS
Maintenancemustbecarriedoutonlybyauthorisedpersonnel.
Minoradjustmentscanbemadewiththeheaterinitsnormaloperatingposition,butitwillbe foundmore
convenienttomovetheheaterawayfromthewallformajorwork.
Ifitisnecessarytomovetheheater:-
•Shutoffthegassupplyatthevalvebehindtheheater.
•Removetheaccessplateontherearofthecabinet.
•Disconnectthegaslineattheheater.
•Liftthefluetrimabout75mmandsupportitwithawoodenblock.
•Slackenanyflueclamp,andliftthefluewhilemovingtheheaterfrombeneathit.
•Slidetheheaterawayfromthewall,supportingtheflueandtrimonasuitablespacer.
•Keeptheheateruprightatalltimestoavoiddisplacingthelogs.Thecorrectgas-logpositionsare
shownbelow.
ACCESSPOINTS
1.THECABINETREARCOVERPLATE.Thisgivesaccesstothegasentryconnectionandtherearof
thegascontrolvalve.
2.THECABINETRIGHTHANDSIDEPANEL.Theentirepanelcanberemovedtogiveeasyaccess
tothecontrolvalve.Toremoveit,firstwithdrawtwoscrewsunderitsbottomflange(oneatthefront
andtheotherattherearofthepanel).Pullthelowerendofthesidepanelawayfromtheheateruntilit
is clear ofitsmounting and thenlower the panel until the two locating pegs on its upper flange
disengagefromthecabinet.Liftitclear.
3.THEGLASS.Seepage11forremovalinstructions.Accessisthenavailableforthelogassembly,the
pilotlight,igniterpointsandflamesafetysensorandthemainburner.
4.THEENTIRECABINETmayberemovedifaccesstotheheatexchangerisnecessary.Firstremove
theglassandthecabinetrighthandsidepanel,thefan,thedraughtdiverterhoodandtherearcover
plate.Thecabinetisretainedbyfivescrewsfromunderneath,threescrewsattherearandtwoscrews
oneachfrontverticaledgeofthefirebox.
10
GLASSREMOVALANDASSEMBLY
Carryouttheseproceduresonlywhiletheheaterisstandingupright.
1.Removethelouvrebyliftingitupwardsandoutwards.
2.Removethedressguard,iffitted.
3.Removetwofasteningscrewssecuringthetopglasstrim.
4.Priseforwardthetopglasstrimandliftitclear.Note.Thiswillreleasethetopedgesoftheleftand
rightglassretainers.
5.Lifttheglassretainerstoremovethem,keepingahandontheglasstoensurethatitdoesnotfall
forward.
6.Lifttheglassclear.
7.Assemblyisthereverseoftheabove.Cleantheinsidesurfaceoftheglassandkeepfingerprintsoffit
asitisre-assembled.
8.Placetheglassinposition,notingthatthebottomedgeoftheglasshasnogasket.
9.Replacetheleftandrightglassretainers,fittingtheirlowerendsbehindthebottomglasstrim.
10.Slidethetopglasstrimintoplace,makingsurethetopendsofthesideglassretainersarecaptured.
Fititstwofasteningscrewsandrefitthelouvre.
REMOVINGTHEBURNERS
1.Removetheglass(seeabove).
2.Liftthefrontandtoplogsoutcarefully,butleavetherearloginposition.
3.Insidethefirebox,removethesecondaryaircovers,oneateachendofthefrontburner.(2screwsfor
eachcover)
4.Ifitisfitted,removetheflameguideplatewhichcoverspartofthefrontburner.
5.Removethetwofrontburnerretainingscrewsandliftouttheburnerbyraisingtheendoppositethe
injector(thelefthandend)first,andmovingtheburnertothelefttodisengageitfromtheinjector.
6.Usethesameproceduretoremovetherearburner.
11
ROUTINEMAINTENANCESCHEDULE
WerecommendthatyouhaveyourMasportheaterservicedyearlybyanAuthorisedTechnician.This
periodicmaintenanceshouldcoverthefollowingpoints:-
1.Replacethebatteryintheignitermodule(ACCmodelsonly).Accessthebatterybypullingopenthe
batterycoveroftheblackplasticmodulemountedontherearof theheater. OneAA alkalinecell
required.
2.Cleanallairentrypointssuchasprimaryandsecondaryairinletpassages.
3.Cleanthemaininjectorjetholes.
4.Cleanawayanycarbonbuild-upfromthepilotandigniterelectrodes.
5.Cleanthefan(iffitted)ofanylintorforeignmatter.
6.Aftertheabovesteps,checktheoperationofthepilot,theburnersandthecontrolvalvebylightingthe
fire.
7.Checktheoperationofthethermostat(iffitted)byturningthesettemperatureaboveandbelowthe
ambientroomtemperatureandcheckingtheresponseofthefire.
Otherpointswhichcanbecheckedaftercompletingtheaboveare:-
1.Thermocouplegeneration.
2.Gasconsumptionrate.
3.Carbondioxidecontentinthecombustionproducts.
4.Theflueoperation.
Note:Toensuresatisfactoryperformance,allcomponentsfittedshouldbegenuineMasport
spareparts.
FIREBOXPAINTFINISH
Theinteriorofthefireboxissubjecttoextremelyhighflametemperatures.Whilstthepaintedsurfaceis
designedforhightemperaturedurability,thecombustionconditionscancausedeteriorationofthepaint
finish.ThisisnotuniquetoMasportgasfires.Ifthesurfacediscoloursorblisters,simplyscuffanyloose
paintfromthefireboxandlightlyre-spraywithMasporthightemperaturepaint.
FanWiringDiagram-ACCmodels.
NOTE:Ifthesupplycordisdamageditmustbereplacedbythemanufactureroritsserviceagentorasimilarly
qualifiedpersoninordertoavoidahazard.
12
NOTE:Ifthesupplycordisdamageditmustbereplacedbythemanufactureroritsserviceagentora
similarlyqualifiedpersoninordertoavoidahazard.
13
TROUBLE-SHOOTING
Thefollowingtablelistspossibleproblemsandtheirlikelycauses.Mostofthesewillrequireaprofessional
servicemanandwerecommendthatthisworkbeperformedbyanAuthorisedTechnician.Ifaproblemcannot
besolvedafterreferringtothistable,pleasecalltheRetailerfromwhomtheappliancewaspurchased.Referto
yourWarrantyCardfordetailsofWarrantycover.
PROBLEM POSSIBLECAUSE(S) SOLUTION
Pilotwillnotlightandthereis
nostrongbluespark Faultyelectrodewireorwire
connection(s). Makesurewireisnotshorting
andconnectionsarefirmateach
end.
ACCmodels.Faultybatteryin
igniter FitanewAAalkalinecellin
igniter.(Seeroutine
Maintenance).
ECSmodels.
Nomainssupply.
Handpiecefaulty(noindicator
light).
HandpieceOKbutnoreceiver
indicatorlight.
Restoremainssupply.
Fitnewbatteries.
Aimhandpieceatreceiver–
moveclosertoreceiver.
Pressstartswitchbesidereceiver.
Pressresetswitchatrearandtry
again.
Pilotwillnotlighteven
thoughthereisastrongblue
spark.
Airinpilotpipeline. Repeatstartingattemptsuntilair
iscleared.
Incorrectlightingprocedure. Followtheinstructionsinthis
manual.
Nogassupplyatheater. Checkforclosedgasvalve(s)or
faultygassupplylines.
Pilotjetblocked. Cleanjet
NofuelinLPGsystem. ReplenishLPGsupply.
Pilotstaysalightbutmain
burnerwillnotlight. Thermostat,(wherefitted),is
switchedtoOFForsettoalow
temperature.
Checkthermostatsetting.Switch
toONorsettoahigher
temperature.
Smelloffluegasintheroom. Fluegasspillingfromthe
draughtdiverterattherearofthe
heater.
Checkforflueblockage,negative
airpressureintheroomor
circumstancescausingdown-
draught.
14
PROBLEM POSSIBLECAUSE(S) SOLUTION
Smellofgasintheroom. Pipefittingsmaybeleaking. Checkalljointsforleaks,
includingthegassupplysystem,
thepilotlightsupplytube,the
mainburnersupplytubeandall
connectionstothecontrolvalve.
UseONLYaproperleakcheck
solution.NEVERUSEAN
OPENFLAMETOCHECK
FORLEAKS.
Athincoatingofblacksoot
formsinsidetheglass. Combustionairsupplyrestricted. Cleanallprimaryandsecondary
airpassageways.
Over-supplyofgas. Adjustgasdeliverypressureat
testpoint.
Logsoutofposition. Arrangelogscorrectly.
Awhitecoatingformsinside
theglass. Residuesofnewlogsbeing
burnedoff. Followglasscleaningdirections
underMaintenanceInstructions.
Fanhumsbutthereispoorair
circulation. Dirtyfanimpeller. Disconnectelectricalpower.
Removefanandcleanimpeller.
Fanwillnotrun. Nopowertofan.
FaultyThermodiscorwiring.
Loosefanloomplug.
HandpieceforECSmodel
ineffective
Fanshouldnotrununtilfireboxis
hot.
Callserviceman.
Checkafterremovingfan.
Aimatreceiver.–fitnew
batteries.
Firecyclingonandofftoo
rapidly. Thermostatmodelsonly.
Alargefireinasmallroom.
Incorrectpositioningof
thermostat.
Turnflamedowntoalower
setting.
Movehandthermostatorwall
thermostatfurtherawayfrom
heaterhotairstream.
15
ANNUALSERVICERECORD
DATE SERVICEDETAILS SERVICEDBY
16
MasportGasFiresaremanufacturedinNewZealandby
MASPORTLTD.1/37MTWELLINGTONHIGHWAY.
P.O.Box14-349Panmure,AucklandNewZealand.
A.G.A.Approvals:
MonacoACCNG,MonacoACCLP–BothCertificateNo.5656
MonacoECSNG,MonacoECSLP–BothCertificateNo.5656
Installedby:-
Date:-
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Masport MONACO ECS NG Operating instructions

Category
Fireplaces
Type
Operating instructions
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