McDonald's TC240M User manual

ooNVEYOR TOA-9TER$,

Models

TC208M,&

TC240M

tmcEoniios

rl.

Place

this

chaplef

irj

the

Toaqte.r

Section

of

your

Equipment

Manual

MANUFACTURED

EXCLUSIVELY

FOR

TABLE

OF

CONTENTS

WARNINGS

& CAUTIONS

2

3

4

7

9

1

INTRODUCTION

SPECIFICATION

CHART

INSTALLATION.

PARTS

IDENTIFICATION

AND

FUNCTION

EOUIPMET.IT

SET-UP

AND CLOSE

PROCEDURES

TROUBLESHOOTING

GUIDE.......

ORDERING

AND

SERVICE

INFORMATTON.

NOI.I.SCHEDU

LED

MAINTENANCE

....

ELECTRICAL

SCHEMATIC

&

wlRING

@

.1995

McDonald's

Corporation

All Rights

Reserved

orirrroUr-rirliirrrrrriirrrirtiii..r.j;44..i.i..,.r..r......i................

..............6-

,.........-..

10-

:l

-1

12.17

...r....

ji;;.r.;.i,...;..;

1

8-1 9

Printed

in March

EM

T6

McDONALD'S@

Toastmaster@

A Middleby

Company

1400 Toastmaster

Drive

Elgin,

lL 60120

(708\7+1-3300

FAX

(708)741"4406

Middleby Corp

24 Hour

Service

Hotline

14W238-8444

WARRANW

STATEMENT

All equipment

manufactured

by Toasfnaster

Commercial

which is spld

underthe Toaq@astef

traqemark

and used

fqr

qgmlnerght

pytPoges

is

wananted

against

defects

in

materials

and

workmanship. The

warranty

runs for one

yeai (see

exceptionl) frqm the.

dite,

of

original

installation

or 18

months

from

the

original

date

of

purchase,

and is

for

thebenefit

ol the original

purchaser

oniir. ALl Offidn

WARRANTIES,

EXPRESS

OR IMPLIED,

STATUTORY

ON OTNENWISE,

INCLUDING WTHOUT

LIMITATION AruY

INAPUEO

WARRANTY

OR MERCHANTABILITY

OR FITNESS

FOR

PURPOSE,ABE.EXCLUDEP,

Seller shalf in no

event

be

liabte

for direot,

indirectorconsequentia|damagesinconnectionwithToastnasterConimercia|produdf'

Selle/s

obligation

under

this wananty

is

limited

to

the repair

of defects

wittrout

chargd, by

a

fastory autirorized

seMce agency or one

of

its sub'seMce

agencies.

Such repair

service

will

be

provided

on custom6fs

ptefiised

except in

tne.ca*e of

portabld

-proOlc,ts.

Models

that are considered

porhble

(devices

with

cord

and

plugs

except conveyor

toasters)

must

be taken or

shipped to the closest

authodzed

sEMce agency,

transportation

charges

prepaid.

...

.;...

;

Thiswanantyisnotefiectiveif

damageoccurs

becauseof

accident,

carelgssness,

iFproperingtallation,lackof

prope.rsg!:upsupeMsion

when

required;

or, because

equipment

is installed

on a ditferent voltage,

slteam

iti

oas

seMce

then

desionated

on thE.eouioment

nameplate;

or,

if

the equipment

is

installed

or operated

in

any manner

boritrary

to.tire'insbilation

anb ope-ritton iistfucdons.'tii

tteie

cases,

repairs will

be made

at a

reasonable

cost.

Work

performed

by unauthoiiziid

pell*clnnet

oi service ag6niies

voiOsttris

wananty.

Autrcrized

service

agencies

are located

in

principal

cities

throughout

the United

States. This wananty is valid

in the

50

United States

and is void

elsewhere.

Please

consultyour

classified

telephone

directory,

yourfood

service

equipmentOistributor,

or

write

the

Factory

Service

Departnent,Toastmaster'@,'l4ooToastTaster

tirive,

Elgin, tttinoii

ootz0, forinformation

and otherdetailsconcemingservice

of this

warranty.

McDONALD'S

TOASTER

LIMITED

W

'NOTE:

Exceptions

-

Model SS2,

Sink

Sanitizer waranty

runs

90 days.

This

manual

is for

the

exclusive

use of licensees

and employees

of McDonald's Systems, lnc.

.

i!:

rr,:,'

'":

INTRODUCTION

'

,i:.

:

Thd

.$-OilelsTC208M

&

TC240M toaster

iqq

comqleroial

conv6!'or

tobster

designed to unifonily""toist

-English

muffins

in

large

quantities,

using

either batch.or continu-

ous f eed

methods.

A

partial

load switch

permits

individual

mutfin

toasting

without changing

batch settings.

The toaster

is

capable of

producing

up

to 360

muffins

per

hour.

WARNING,'The

toaste_r

should be

grounded

acqord-

ing to

local

electrical

csde$ tO

p"rpve.6[the. possibility

of

electrical

shock.

lt requii-€S a

gblntlg;dl1€lg.eptacle

rrdth

separate

electrical

lines,

prirtddted

by

fuSes

or cirosit

breakers

of the

proper

rating.

NOTE:

Retain

tnis

mah$id

rdference.

This

SAFETY

'i..

WARNTNG:,

ln case

of

fire

de-endr:gize

toaster

at

disconnec't

switch.

This

will cut off

power

to

the

heating

elements

and

allow

the toestertro

eoplthus

reduoing

the

temperature

and

making

it easier

to Stop

the fire.

CAUTION:

Use afireextinguisherfilled

onlywith

CO.

or

Halon which

is

suitable

for electric

powered

equipment.

W

ARN

I N G,'

Do

not

pick

up

lhe

toaster

by stickin

g

fi n

ge

rs

into

toaster

entrange

and exft

ope,nings.

Elgctrical

shock

and/or

bums

to

the body

cah'resdlt'

CAUTION:

Foryour,safety

do

nOtstol'e

o-i use

gasoline

orotherflammable

vapors oiiiquiOs

in the

vicinity of

this or

any

other

appliance.

WARNING,'

Use extreme

care

during

electrical

circuit

tests.

Live circuits

willbe exposed.

manual

provides

detailg$

operatio

n

of

your

Toag-t-6;,

tion to

assist

the

-qplptof

in-

event

of a

maliun*ioin,

This-

installatign

and

,Sofne,

informa'

ridblems

in the

t'iiiiportant

tool

for

the

operatof

and Shouid

available.

NOTE:

Using

any

parts

otherthan

genuineToastmas-

terfactory

supplied

parts

relieves the manufacturer of all

liability.

NOTET

Toastmaster

(lr/lanufacturer)

reserves

the dght

to

change

specifications

and

product

design

without

notiee. Such

revisions do not

entitle

the

buyer to

cone-

sponding

changes,

improvernents, additions

or replace-

rnents

for

previously pr.rrchased

equipmenl

...

PREQAUTION:

Hazard Communication Standard

(HCS)

*The

procedure(q)

in

this

chapter

include the

use

of chgmical

prgd.uqts,

These chemigal

productq

will be

highli$hted

fvith'bold

face

letters

follou/ed

by thg

abbre-

viation

(HCS).

See the

HazardComri'iuriication Standbrd

(HCS)

Manual'fsr

the

appropriate Material Safety Data

Sheei(s)

(MSoS).'

'

N

Of

E

: f nis

piece

of

equipment

is

made in America and

has American

sizgs of h4r{wgre. All hardware metric

ccinversions

are approximatb

and

can

vary in

size.

WenUWA,'

Inspection, testing and repair

of

electrical

equipmentshould

be

performed

only

by

qualified

service

persorihe].

The

lpastef

slroulfl be

qnplgggFd

when

ser-

vicing,

excep!

when electricaltests

dre required.

TOASTER,

SREo|F|CAT|ON

CHART

llaelal Tt\tnall

overall

Dimensions:

width

Depth

(tnctudes

2-114.

Back

Guard)

_

Height

(tnctudes

4'Legs)

16-112'

(419mm)

x

24'(61Omm)

x

16-114'(413qm)

16-1n'(419mm)

x

24"

(61Omm)

x

16-114'(418mm)

Toastin

g

Chamber

Dimensions:

width

Length

Height

of Opening

11-112'(292mm)

x

15'(381mm)

x

1-5/8" (41mm)

11-112^

(292mm)

x

15'(381mm)

x

1-57sr

1a.tmm)

Approiciniate

Net

Weight

51

lbs

(23

kg)

51

lbs

(23

kg)

Approxiniate

Shipping

Weight

56lbs

(25

kg)

56lbs

(25

kg)

Construction

Formed

& Welded

Sheet

Steel

Finish

Stainless

Steel

Cord

6tt.

(1.86m)

6ft.

(1.86m)

Plug

NEMA

6.30P

(208V)

NEMA

6.30P

(240V)

Electrical

208V,1

Ph,50-60

Hz,

2 Pole,

3

Wire

240V,1

Ph,

50-60 Hz,

2 Pole,

3 Wire

Totalwattage

3200

Watts

3600 Watts

TotalAmperage

15.4

Amp

15.0

Amp

Main

Panel

Circuit

Breaker

20

Amp

20

Anip

Pre-heat

Time

20

Minutes

20

Minutes

Production

Capacity

360

Mutfins/Hour

360

Muffin3/Flour

A.

INSTALLATION

tnspect

for

Shipping

Damage

All

shipping

containe.rs

should be ercamined for dam-

age bef ore and'durin

g

unload

in

g.

This eq uipment

was

carefully

inspected and

packaged

at the factory.

The

freight

carder has dssunied

responsibil'rty for its sale

transft

and delivery.

lf equipment is received in dam-

aged

condition, either

apparent or concealed, a claim

must

be made

with

the

delivering canier.

1. Apparent

Damage

or Loss

-

lf

damage or

loss

is

apparent

it must be noted on

the freight

bill or

express

receipt

at

the time of delivery,

and it

must be

signed

by

the canie/s

agent

(driver).

lf this

is

not done, the

carder

may refuse the claim.

The

canierwill supplythe

necessary

ctaim

forms

2.

Concealed

Damage

or

Loss

-

lf damage

or

loss is

NOT

apparent

until after

equipment

is unpacked, a

request

for inspection of concealed

damage must be

made

with carrier within

1

5

days. The

carrier

will make

an inspection

and

will

supply

neoessary

claim

forms.

Be

certain

to

retain

all

contents

plus

extemal

and

internal

packaging

matedals for inspection.

Unpacking

Toaster

1. Remove staples

from

carlon.

2.

Litt out

foam

packing

and

poly

bag frorn around

toaster.

3.

Carefully lift toaster

out of carton.

4. Remove

all

loose

parts

and

the

information

packet

from the carton.

Be sure all

loose

parts

are removed

from

the bottom of the carton.

5. Remove the

toaste r:f rom the carton and remove any

parts

or

packing

materials

from

inside the toaster

chamber.

Check

for any

damage to the unit or the

loose

parts.

6.

Instatl the 4'

legs

shown in Figure 1

and

place

conveyor

toaster

in desired location.

7. Install the retum crumb tray by

positioning

the

brackets

on the side of the tray against

the front legs

of the

toaster as shown in

Figure

1.

8. Installthe

entry raclg

slide-out crumb

tray and exit

rack as shown

in Figure

1.

WARNING:

giioie

maliihd

any etestricat

connections

be

sure

'

ttiE

niain

electrical

supply

souroe

is turned

"OFF

C.

Electricalconnection

The

ModelTC2OSM

&

TC24OM

toasters

are

factory

equipped

with

cord

and

Plug.

D.

Checking

the Installation

1. Turn

main

electrical

supply

source

oON".

2. Fr,rsh

PowerON/OFF

Switeh'ON".

See

Figure

1.

3. Check

that

conveyor

is

moving

f

orward

into toaster.

4.Visually

checkthat

all heating

elements

are heating

and

glowing

red.

See

Figure 1.

5. Push

PARTIAL LOAD

Button.

Checkthat

conveyor

speeds

up

for 20

+/-5 seconds and

then

retums to

originalspeed.

6. Push

PowerOIVOFF

Switch'OFF'.

7.

Visually

eheck

that all

heating elements

are

no

longer

on.

8.

Checkthat

conveyor

has stopped.

B.

l=leatiqg

Ele^mentS

Locate.d

Above

and

BeloW

C6nveygr

Slideiout

Crgrnb

Tiai

Figure

1

Retum

Crumb

fray

PARTS

IDENTIFICATION

AND

FUNCTION

ITEM PART

NO. DESCRIPTION OTY

FUNCTION

761UU,{tz

I\.T

A|\trL WtrLL'MtrNI

'l

Encloses K

of toaster

2

7008168 UIIJE FANEL 2

E!

o

3005r-

FANEI.

T,OP. I-IEATER

SU PPORT

Attachesto sidewall

t0 support top heater

4

/t,UU]

/U t,9I

IUM TANEL Encloses

electncal

components

5

:a74794rutJ4 FATT

(iruLL

'l

Protestion

from tan

blades

U

70"0704/. EELTING

Een wnicn Cronveys

'tems

nrcUgn toaster

7 irt 0121 c

TJELI

UNKU 3 unl(s

u/hich mal(e

up rle conveyorDelt

I 30067

FFIONI

FIgLLER WELDMENT

Front snan ot conveyor

I ,/ti'1(,64

BEARINGS,

FRONT ASSEMBLY z

Bearing and spring assemb

10 /uu6l EtAH|NGS, F.tic)NI

2

ACCepts

enner

eno

oI nont conveyor snan

tt

31fft262 SPRINGS z Apply

pressure

to conveyor

1Z ijgotru

I.IEAF{

HL,LLETT WELUM

tsN I

I

Rear

shaft

of convEyor

13 70059ttit

t'EAIiINCi,

F{EAFi,LEFT 1 ACCepls |en eno

0t rear @nveyor snan

14 7006964

tsbATtING,

REAR FIIGHT Acceots r

m eno ot

rear

convevor snan

15

79o7045 ['FROCKETS

2 Engage

wiul Dour

enos ol cnarn

Io

dnve

conveyor

16 7007tr05

UNAIN

yor

31Q7212

MASTER UNK

1

qnajn

fink used to

dt€lssemDle chain

IU

30247 RAOK, ELEMENTGUARD I':I9I€$S

9l€ln9ols

'19

3UU5U

I

9I'

FIEAI INCi.

ELEMtsN

I ASlitsMtsLY

''l

TOASls.top

0f

ltem

't9

EO]UU

| 9r. FrtsAr rNu

tsLbMEN

t ASS_EM9LY 24OV

't

item

2Q 3156?

it

20 315CiJ

I()F

FttsAI

IN(i

ELEMENT Z4OV U

r"9

ll:

21 s99+o

BUS BATI

U

igts

pFments

electrlcal

'zz

3102634

u I Ffirir MruA FttsAH it hsuFlon Detvveen neafng ebments and

metal

parts

'4t

z9913Zl

NU

I

nErU

b-3i.

I

Attaches

elements

24

z0u6l6i:, trr-trMtrN I Durr(Jrl

I ItFUl(,t\E I i,

suppolb and attaches

heauno elements

25 zwogzs

uuFitrw, a-,52

x 1t+.,

uLt

HE 4 Afaches

elemenE

z6 7004775

I'AT.TEL

TOF

HEATER

SUPPOFT

Attaohes to sldewall

to support top

heater

ZT ou4uv

D\.rr r Lrvr nEAr

Ert Durr\rnl, ntr':n I

I

Attacttes to ilght std€well

to

support bottom

heater

?6

30u54

E'lJl

tlt,M nERt Ert

UUrrLrFil,

Lt

Alrqcnes

lo.lqE

ts'^{flLlg€qppq4,Dllqrn

n9ar9!

29 315E5

tsL)| I(JM HtsATING

ELEMENT 2O8V Element

toasts bo-tqm oJ rteql

29 sl567

EOTTOM TIEATI

NG ELEMENT.[;240V 1 Element toasts

bouom ol nem

30

3B20A8SO1

SCREW WASH

HE)( HD 8.32 X 3/8'

26

)d

to atiach

parts

iJl

it05rc

I HEFIMAL SNAI'

U]!iU

rns

toaster otf

when overheatecl

32

)vt

l.It IYDrLrl.tMEn

._....- ,,::i-,

"-:(i0llV€[S

nOm

i|06 Ot

24UV

lO IZOV l0r

COnrOl C|rcUn

w

300,2757 Mf,z.r.:f,rr

>

LLLg

.

...:,."::.;,.i tvgs.me

conveyor

;J4 UIruZUUU

ol-EE!J..|9Sr!! r !:ILTLLEn

'''l:ii.:

ilitl,romrc|s

speeo or agnveyor

35 3(ru70

sl'EEu sdlN

!

H9|-LEH

KNQts

.,

_ili

:1ij..

j:i.r,

I UmS Speeo oornror|er to a set speeo

36

3(Xr69

Sl'EbD

(j()NTf,tgLLEFl

GUABD

Ti

lhob

ouad

37

3003EZE

IJN/L'TT

DYYI I L'N

compEtes crpun

to crmponenb

Itu 273SZW2

r!I

'l

cools air in botl9m companment

ity z/lcv-(ruuu

|,Irrnu

OE

I

r

l/\.r\JLlll1:

f't|I

'l

Lonnec6

ran

wfin Iermtnat

DtocK

4{) il1zlztt4xruI

U(iFTEW FAN

MgUN I ING

4

useo to

mount tan

41

3()ul2;.6 FU!'E

1

DnuIs oII curTer[ ro

m9tor

|I cullem

qrErw

rs

roo

nlgn

42

3(,b40

I"LU{i/U9f{lJ

t'lN

& SLEEVE{re€d

h u.S.A 1

Toaster cord &

plug

4Z

iJ1914

rLU(:i/(J(,tlL, I

WIS I

LOgK{s€d

h

U.St 1 Toaster

@rd

&

twist

lock

plug

4? 9064'l

l-LUg/UUt{U l'lN

at ttLEEVE-Non/t

.S-A &

G€man}

1 Toaster cord

&

pin plug

42

3197:J t'LUG/(ruHp I WIIJT

LgGK{'lqdlJ.S-A

e cflrgny

1 Toalsfer G6id &,

lwrgt

lspf

iptug

+z 30tro

rLUL'/UL,rtU

rlN

at l'LEEVE{rs€d h

G€rriar

'l

-Toaster

cord&Tin

plg$

rts

2w1371 NUt, ntrru

1(}-itz

4 Ataches too heateaauDoort Danel

4 30075

PUSHEUTTON

SWTTCH WUGHT€BEEN

1

Momenrary swncn

pusneo

lor

parBat

toaos

45 30074 TIME

DELAY

RELAY

'l

46

i'UU/l' Drervl\tr,l, wl'lL rltru\I iMqU.Ft

tor

time delay

relay

47

c0llu

i{EIAY

A(

;tstis

uooH

I /\ccess

foaedjusting relay

I

27011-OO17 I EITMINAL ELOGK

1

49

7008180 ENTRY FACK

Loads rtems onto conveyor

50

/tru9u56 EXr I tlAgK

1

Delivers items to

retum

crumb trav

beneatn

toaster

51

i'UUT I Hts I UFTN UHUMts

I }tAY

Fleceives ftems

trom conveyor

and

oatches crumDs

52

7610645 t'UDts, IN

gftUME

TBAY

cabhes crumbs

fiom

nems

inside

toaster

c5

152388301

LE\iU,

3-

E r_ALit\

rLAU

t lV

4 AOJU$aDle |egs USeO lO SUppOn ne

toaster

b4

c'tw556 UAl.LELi N{JN

I'KIU

4

Non sKicl c€

DON|eq

55

co6til LAUtsL

Caution

label

56 321049 [-AEEL, CAUTION

HOT

Caution label

57

31616 rANtrL HEAI1

Marntarns

space Detween

loasler and

wa[

5U 301z,2

INSIDE PANEL

LllsstDates neat between toa$er and

rear

panel

59 EiturAu6S5 D\ TTEYY

16

Attaches sicle

panel

{ol snown

/uu595/ NAMEI'I.AIh

Toasfnaster logo

{ol snown

grg'rzb4

INSULAI ION GLIPS

4 Usecl to holcl insulation in

place

{ot

shown 30664 WITtb,

FIAfINESS

-Providesconnecfi

onbeiw6eleffi icafcomoonents

{o1 snown

30696

U9NVEY9H I

OASTER

MANUAL

Toaster oDeration

and maintenance

6

Figure

2

EQUIPMENT

SET-UP

AND

CLOSE

PROCEDURES

Set-Up:

1.

Insert the

power

coid into a

propgi

20 Amp.

electrical

receptacle.

2. InstAtl the retu m

cruihb

tray by

positioning

the brackets

on

the side

of

the

tray against

the front

legs

of the

toaster

as

shown in

Figure

4.

3. Install the ehtry rapk,

slide-out

crurnb

tray and

exit rack

as shown in Figurd

4.

Tum

toaster

on by

pushing

Power

OIVOFF

Switch

oN.

5.

Allow 20 minutes

for warm

up.

6. Adjust

DARKER/LIGHTER

Knob

to

approximately'S"

tor toasting

a normal batch

of 7

to

12

mutfin halves.

7.

Loading mutfins

into

toaster:

NOTE: Muffins

are

placed

in

toaster cut

side up.

.

Batch

Loading-

For

batch

loading

stage muffins

on bun

spatula

and

then

place

mtrffins

on entry rack

with rack in lowered

position.

Raise entry rack

to

feed

muffins onto

eon-

veyor.

Continuous Loading.

For

partial

bata.h loadi

n

g

stage m uff

ins di rectly on

entry

rack with rack

in raised

position.

8.

Press the

PARTIAL

LOAD Button for

a batch

of

6

mutfin halves

or

less

and the

conveyorwill

speed

up.

It will reset

to normal

speed

automatically

when

the

partial

load

has been

toasted.

WARN ING

: Always

discon4gct

electrical

power

or

unplug toaster

before

cl6aning

or

performing

any

service.

9. Clearing Jams:

Use e:<femecautionwhen

removing

a

product

jam.

lt is always

belterto waitfortoasterto

cool, if timepermits,

b6lore redi'oving

jammed

product.

Unplug toasterbefore

clearing

djdm,CAUTION:

When

clearing

jams

use caution

to not damAge

elements.

WARNING:

DO NOT

stick

anything into

the

toast

ing

chamber

as

you

may damage

the

heating

elements and

cause

electrical

shock.

Close:

WAR N[NG : Always

disconneet electrical

power

or

unplug toaster and allow to

cool

before cleaning

or

performing

any service.

1. With the conveyor

running

bnrsh

any crumbs off

the

oonveyor and onto the crumb

pan

below.

2.

Tum off the toaster

and

diseonnect

electrical

power

or

unplug toaster.

Then

allow toasterto cool;

3. Clean the toaster exterior by wiping with a clean,

sanitized

towel dampehed with

a

hot

solution of

McD

All

Purpose

Goncenbate

(APC)

(HCS)

as drawn

from the sink

propoitioper.

Rinse by wiping with a

clean,

damp sanitized towel. DO NOT

uge

abrasive

pads

of

scoudng

cleansers. They

will scratch and dull

the finish.

4. Crumb

trays

and racks:

WARNING: Hot Surface€

-

DO

NOT

TOUCH HOT

SURFACES OR

REACI.I

INTO TOASTER WHEN IT

ts HoT.

After the

toaster has

cooled,

remove

the

slide-out

crumb

tray

and

the

retum

crumb tray by sliding them

out of the toaster.

CAUTION: Do not remove

slide-out crumb tray

while

conveyor

i3

moving.

RempVe the

entry rack

and exit rack

from toaster.

5.

Wagtr

thg

S1ide.gut

crumbtray, retum crumb

tray and

racK

in

ahot

-s-olution

of McD All Purpose Concen-

trate

(APG)

(HCS).

Remove

any

gold

discoloration

f rom

the f rorit of the

slide-out crumb tray by scrub-

bing

with

a

McD No Scratch Pad.

Rinse well and sanitize

by immersing in McD Sink

Sanitizer solution

(HCS)

(1

pak

in 10

galtons

of

wa-fm,,WFJ.gr).

Remove

parts

from sanitizer solu-

titifi

An-ci

allow

to air dry.

'!;::i:ij::fii'

I

...i.

;l

i,,.,:"

.

:

6r'r,iddh$sefible

all

parts

onto oven.

CAUTION: DO

NOT use excessive water

or sub-

merge

toaster in

water. Electrical

pfobiems

will

occur.

Entrv

Rack

ln Raised

Posilion

For Feeding

Product

Onto

Gonveyor

And lnto

Toaster

t

RAISE

\

r

PARTIAL LOAD

Button

DARKER/LIGHTER

ControlKnob

Figure

4

9

WARNING

DO

NOT OPERATE THE

CONVEYOR

TOASTER:

.

on either of its sides

.

on

iE rear surface

.

without

legs

Premature

failure

of the heater elements

will occur

and

the

toaster warranty will

be void,

TROUBLESHOOTING

t,it[JuLEM

PROBABLE

CAUSE

CORREGTIVE

AGTION

Product

toastdd t6o

dark or too

light.

DARKERAIGHf

ER control

knsb

not

set corectly.

Partial

Load

button

not being

preqsed

when

6 or

less

items'qr€

bOing

toasted.

Using refdgerated

orfrozen muffins.

Time

Delay Relay not set conectly.

Set knob for correcf darkness.

Press

PartialLoad button

when

sliding lobds of

6 or

less

items onlo conveyor.

Mutfins

must be

at

room

temperature before

toasting.

Allow

a2 day old rotation when using

fresh

muffins.

Callservice agency.

toaster

overneats

and shuts

clown.

L;OOllng

tan

dirty,

Cooling

fan

unplugged.

Cooling

fan defective.

Thermostat

switch

overheats

and

opens.

ulean

Ine tan. Fo[ow

proceoure

on Plannned

Maintenance

Card 1.

Tum ON/OFF

switch and main

power

switch

off, remove bottom

cover and check

that

plug

on fan is

plugged

in.

Referto

Wiring

diagram.

Callseruice agency.

Callservice agency.

Toaster will

not heat

up.

Hrug

In loasrer.

Tum

main

powerswiich

on.

Replace switch.

Plug into

different

receptacle.

Replace

plug

or

power

cord.

Callseruice

agency:

Callservice

agency.

r

oa$er

wlil

neat up

Du

conveyor does

not move.

Forelgn

oDJeet:blocKng

conveyor.

Drive

Motorfuse

is

blown.

Wire(s)

loose.

I um L|N/(JFF

Swncn ano maln

power

switch

off

and

remove

object from

conveyor.

Turn

toaster off

and

call

service

d$Qn0li

..

,

.r,,,'

Oallservice

ag€ncy.

10

TRO-U

BLE-S

H

I

O.'T| N,g, C,e nti

n

ued

PROBLEM

PHOBABLE

CAUSE

CORRECTIVE

ACTION

Noticeable

bum,ing

smell.

Toasted

item

stuck in toaster.

Too

many

accum'ulated

crumbs

in

slide-out

crumb tray.

Tum

Ol,l/OFF

switch and

main

power

sffich

6ff and

rembve

item

from

toaster.

Tum

toaster

otf and

let

it

cool and

then remove

and

clean slide

-out

orunib

tray.

Referto Page 10.

nems teed

into

machine

but

are

not

delivdred

to front

of retum

crumb

tray.

tsxfi racK

not

installecl in

machine.

Item(s)

stuck on

exit rack.

rn$4il

exfi racK. HeTerrc

Hage

5.

Tum

OIVOFF

switch off

and

remove

item(s).

ORDERI

NG/SERVICE

INFORMATION

Ordering

Parts

Use

only

genu.ine

ToastmasJer (manufactu.rer)

reptace-

ment

parts

in

yourtoaster.

Use

of

parts

otherthan

those

supplied by

rnanufacturer

voids

the

wananty

and

U.L.

status.

Yourauthorized

service

agency

has

a

pads

price

list

and

will

be

glad

to inform

you

of the

cost

of

your parts

order.

Locale

your

desired

paft

in

the

exploded

parts

drawing

and.tfe-r.r find

the

item

and

part

number

of the

part

in

the

parts

list.

List the

following

ordering

information:

NOTE: Modet

# and

Seia!

#

are found

on

the data

plafte,

refer

to

Figure

5.

Model

#:TC208M

orTC240M

Man

uf actu renToastmaste

r

Serial#:

Item No(from

parts

list):

Part

No

(from

parts

list):

Description:

Order

the required

parts

from

your

local

authorized

ser-

vrce

agency.

Delivery

Date

of Toaster:

LocalService

Agency:

Name

Number

&

Street

City,

State,

Zp

Phone

Number

Service

lf

iechnicat

help is needed

csntact

your

local

authorized

seMce agency.

Please

have

the

following

information

ready when

you

call:

NOTE: Model

#

and Sefiat#

are found

on

the

data

plate,

refer

to Figure

5.

Manuf

actu rer:Toastmaste

I

Model#:

TG208M

orTG2&M

Serial#

Problem

with

toaster

and

symptoms:

Retum

Policy

An

RGA

number

(Return

Goods

Authorization)

must

be

obtained

from Toastmaster

before

returning

a

product.

Shipping

charges

must be

prepaid

by

buyer.

Returned

goods

are

subjectto

Toastmasters

inspection

and

accep-

tance.,

DahFi!.iri&d

A

ha.ioftoidr

Figure

5

'i,

Data

Plate

Locatioh

t1

.

,i.. . i':.. . .: . i

NON.SCHEDULED

CE

This sectiori

provides

infonnition for replacement

ofvari'ous

parts

und

.nrnponents

as

necessary.

Before

replaeement

of any

parts

refer

to

the Trgr.rbleshooting Section for

assistance

in

determining

the

cause of the,

problem

and to

verify

that

replaoement

is

required. lf

necessary contact

your

local authorized

service

agency

for

assistance.

GAUTION:

Before

performing

any maintenanoe:

1. Turn

toaster ON/OFF

switch

OFF.

3:llill,l!1i"3lJil.;.#l!l"iT;"".

4. Allow

toaster

to

cool.

Toots

Neeessary:

Flat

blade

screwdriver, Phillps

screwdriver,

Set of

Allen

wrenches,

Needle nose

pliers,

Ftegular

pliers,

Set.ot sockets

with handle

A. Top

Heating Elements Replacement

1.

Remove the

toaster right side cover

by removing

the

6 screws.

2.

Remove the

6 nuts from the

right

side top.heatersupport

panel.

3. Slide

the heater assembly

part

way out and

then disconh€ctthe

2

wires from the

heaterterminals

by

removing

the

2 screws and nuts.

Refer

to Figure 6.

4. Removetheheaterassemblyfromthetoasterandthenremovethebusbar(s)andthemicastripfrorntheheater

to be replaced. Fleferto

Figure

7.

5.

Remove the

2 screws attaching the heater to the

heater

supporls,

6.

Replace the heater

with the new one and reasemble

parts

in

the

reverse order they

were

removed.

Be sure

to

connect wires to heaterterminals

before sliding

heater

assembly

allthe

way into toaster.

Refer

to Figure

7

io

be sure heater assernbly

and element

guard

are

mounted

on

studs and

inserted into

holes.

wires

with

Top

Heating

Element Assembly

in

this

position

Top

Heating

Element

Assembly

Disconnect and

Figure 6

Plate

with

studs

and holes

which

is

mounted

on right

inside

wallof

oven

Mount

heater

assembly

onto

studs

when

reassembling

Element

guard

must

be inserted

into

3 holes

at each

end when

reassembling

Figure 7

13

B.Bottom

Heating

Elements

Replacement

1. Rernove

the toaster

right side cover

by

removing the

6 screws

Z.

Loosen

4

motor mounting

screws

and

move motor/shaft

to the

right and then

remove

the drive

chain from the

motor

sprocket.

g.

Remove the

6

nuts from the

right

side bottom

heater support

panel

and the

2 screws

to

remove the

wires from

the

heater terminals.

Refer to Figure

8.

WARNING:

Be careful

not to

bend or damage

the heater

terminals.

4.

Remove

heater assembly

from

toaster. tt may be necessary

to use

a screwdriver

to

pry

slightly

aJ

each

end of

heater

support

bracket.

Do not

damage or bend the

heater

support

panel.

S. Replace

bottom

heater element by removing

2

screws

attaching

it to heater

support

panel

and

attaching

new

heater element.

6.

Reassemble

parts

in

thE

reverse

order they

were

removed.

Be sure to

insert heater

element into

the 2 bracket

openings on

the left side of

toaster

when sliding

the

heatirig

element into the

toaster.

Refer to

Figure

8. Also

position

heater support against spring at end of

shatt

bearing

when

reassembling

heater

assembly

into

toaster.

7 .

Reassemble

drive chain

onto motor

sprocket

and

then

push

the

motor to

the left to

place

tension on

the chain.

The

drive chain

must

be tight. Tighten the 4 motor mounting

screws.

8.

Connect

wires to new

heating element.

wjrgs

BoJtom

Heqting

Eieinent

A6Sdmbly

Bottom

Heating

Element

nssembly

When reassembling

heater

assembly:

The heater

elements

must be

positioned

between

the bracket

openings.

The heater support

must

be againsl the

bearing spring.

Figure 8

t4

C. Conveyor

Belt Replacement:

1.

Remove

the right

and left

side

covers

by removing

the

6 screws

on

each

side. On

right

side of toaster

use

a

screwdriverto

push

the

bearing

as

shown.

With

the hole in

the bearing

lined

up witn

tne slot

in the retaining

plate,

push

the

conveyor

shaft

thru

the slot.

See Figure

g.

2. To remove

all tbnsion

on

the

conveyor

bett

push

the

conveyor

shaft

as far

as

possible

toward

the

right

side

until

the

left end of

conveyor

shaft

is free

of

the

left side

bearing.

see Figure

9.

3. Tum

the

conveyor

belt

so

the

master

links

are

at

the front

of

the toaster.

See Figure

g.

4.

Using

long nose

pliers

remove

the three

master

links. Replace

the

belt

or

replace

the damaged

links

in

the belt.

5. Reassemble

the master

links

into

the

conveyor

belt.

6.

Pushthe

leftside

bearing

with

ascrewdriverasshown

in

Figure

g

and reinsertthe

shaft

intothe

bearing.

Flelease

the

shaft

from the

right

side

support

slot

and center

the shaft

between

the side walls.

Figure

9

t)

D. Electrical

Components

Replacement

(Drive

Motor,

Transformer,

Fan, On/Off

Switch, Speed

Controller,

Pushbtrtton

Partidl

Load Switeh)

1. Lift

the toaster onto its

side

as shown.

2.

Remove the

bottom

panel

by r6moving

the

4

sciews

3.

The electrical

components are now accessible.

Remove

wires

one at a

time

f

rom

the old

component

and replace

them on the

new componeht. Remove

the

Screws

and/or

nutS aftaching

the

old

compohent to

the toaster and

rernove it. Mount the

new component

onto the

toaster.

4.

Use the wiring

diagram to help connect

the

wires

to

the new

component if

necessary.

5.

Replaoe

bottom

panel.using

the 4

screws that were removed.

Partial

Load

Fushbutton

Swtbh

Speed

Conttolter

Transtormei

Figure

10

3----

l6

1. Remove the

door in

the left side

cover

by

removing

1 screw.

2. The time

delay relay is now

accessible. Remove

the

relay from its socket and

replace with the

new

relay.

3.

Replace

the door in the

left

side cover.

F. Relay Socket Replacement

1. Remove the toaster

left side cover

by

removing

the

6 screws.

.2.

Remove

the Time

Delay Relay

from the

socket.

3.

Remove

wires one at

a time from

the old relay

socket

and replace

them on the new relay socket.

Remove

the

screws attaching

the old relay

socket to the

toaster

and remove it.

Mount the new

relay

socket

onto the toaster.

3.

Use

the wiring diagram to help

connect

the wires

to

the new

relay socket if necessary.

4. Replace

side cover using

the 6 screws

that were removed.

5. Refer

to MRC #19 for instructions

to

properly

adjust

time

delay

relay.

G. Automatic

Reset High Limit

Reptacement

1. Remove

the right

side cover

by removing

6

screws.

2.

The

Automatic Reset High

Limit

is

now

accessible. Remove wires

one

at a

time

from the old

High Limit and

replace

them on the new

one.

Remove the

screws

attaching

the old High

Limit to the toaster

and remove it.

Mount

the new

High Limit

onto

the toaster.

3. Use

the wiring

diagram to

help connect

the

wires to

the new High Limit if necessary.

4.

Replace

side cover using

the

6 screws

that were removed.

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19

McDonald's TC240M User manual

McDonald's TC240M User manual

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