Champion Power Equipment 100419 User manual

Brand
Champion Power Equipment
Model
100419
Category
Power generators
Type
User manual
OPERATOR'S MANUAL
MODEL #100419
7000W DUAL FUEL GENERATOR
US Patent # D710,802
Made in China - REV 20190121 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
100419 - 7000W DUAL FUEL GENERATOR
TABLE OF CONTENTS
2
TABLE OF CONTENTS
Table of Contents ........................................ 2
Introduction
................................................ 3
Safety Definitions
....................................... 3
Important Safety Instructions
.................... 4
Fuel Safety ...................................................... 6
Safety Symbols .................................................. 7
Operation Symbols .............................................. 8
Safety Labels .................................................... 9
Controls and Features ...............................10
Generator .......................................................10
Control Panel ...................................................11
Side Panel ......................................................11
Assembly ...................................................13
Unpacking ......................................................13
Install the Wheel Kit ............................................13
Connect the Battery ............................................13
Add Engine Oil ..................................................13
Add Fuel: Gasoline .............................................14
Add Fuel: Propane (LPG) .......................................15
Grounding ......................................................16
Operation ...................................................16
Generator Location .............................................16
Grounding* .....................................................16
Surge Protection ...............................................17
Fuel Selector ...................................................17
Starting the Engine: Gasoline ..................................17
Starting the Engine: Propane (LPG) ...........................18
Battery ..........................................................19
Connecting Electrical Loads ...................................19
Do Not Overload Generator ....................................19
GFCI .............................................................20
Smart Charger ..................................................20
Stopping the Engine ............................................20
Operation at High Altitude .....................................21
Maintenance ....................................................21
Cleaning the Generator ........................................21
Changing the Engine Oil .......................................22
Cleaning and Adjusting the Spark Plug(s) .....................22
Cleaning the Air Filter ..........................................22
Cleaning the Spark Arrestor ...................................22
Adjusting the Governor .........................................23
Generator Battery ..............................................23
Maintenance Schedule .........................................23
Storage ..................................................... 24
Short Term Storage (up to 30 days) ...........................24
Mid Term Storage (30 days to 1 year) .........................24
Long Term Storage (more than 1 year) ........................25
Removing from Storage ........................................25
Specifications ........................................... 26
Generator Specifications .......................................26
Engine Specifications ..........................................26
Oil Specifications ...............................................26
Fuel Specifications .............................................26
Spark Plug Specifications ......................................26
Valve Specifications ............................................26
Battery Specifications..........................................26
Important Message About Temperature.......................26
Parts Diagram ..................................................27
Parts List .......................................................28
Engine Parts Diagram ..........................................30
Engine Parts List ...............................................31
Wiring Diagram .................................................33
Troubleshooting ........................................ 34
100419 - 7000W DUAL FUEL GENERATOR
INTRODUCTION
3
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) product. CPE designs, builds, and supports
all of our products to strict specifications and guidelines. With
proper product knowledge, safe use, and regular maintenance,
this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time
of publication, and we reserve the right to change, alter and/
or improve the product and this document at any time without
prior notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly
value your safety and the safety of others, we would like you to
take the time to review this product manual and other product
materials thoroughly and be fully aware and knowledgeable
of the assembly, operation, dangers and maintenance of the
product before use. Fully familiarize yourself, and make sure
others who plan on operating the product fully familiarize
themselves too, with the proper safety and operation
procedures before each use. Please always exercise common
sense and always err on the side of caution when operating
the product to ensure no accident, property damage, or injury
occurs. We want you to continue to use and be satisfied with
your CPE product for years to come.
When contacting CPE about parts and/or service, you will
need to supply the complete model and serial numbers of your
product. Transcribe the information found on your product’s
nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100419
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger.
The instructions or warnings they give are not substitutes for
proper accident prevention measures.
! DANGER
DANGER indicates a hazardous situation which,if not
avoided, will result in death or serious injury.
! WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
"
NOTICE
NOTICE is used to address practices not related to physical
injury.
100419 - 7000W DUAL FUEL GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
4
IMPORTANT SAFETY INSTRUCTIONS
! WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
! DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poison gas. Breathing carbon monoxide will cause
nausea, dizziness, fainting or death. If you start to feel dizzy
or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area
through windows, doors, vents or other openings.
! DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to
the manufacturer’s instructions.
! DANGER
Rotating parts can entangle hands, feet, hair, clothing and/
or accessories. Traumatic amputation or severe laceration
can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
! WARNING
Operation of this equipment may create sparks that can
start fires around dry vegetation.
A spark arrestor may be required. The operator should
contact local fire agencies for laws or regulations relating to
fire prevention requirements.
! DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or
frayed. Use Champion electrical cords only for proper
application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator
Use a ground fault circuit interrupter (GFCI) in damp areas
and areas containing conductive material such as metal
decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical
codes.
! WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
100419 - 7000W DUAL FUEL GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
5
! WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
! WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation or
laceration. Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
! CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
! CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then
turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
! CAUTION
Improper treatment or use of the generator can damage it,
shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
! WARNING
Medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or
medical appliances.
Inform your electricity provider immediately if you or anyone
in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience
a medical emergency.
100419 - 7000W DUAL FUEL GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
6
Fuel Safety
! DANGER
GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE
HIGHLY FL AMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of
fuel is not turned OFF, then an explosion hazard could be
created.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline
needs room to expand if temperatures rise.
LPG:
– LPG is highly flammable and explosive.
– LPG is under pressure and can cause a fire or explosion if
ignited.
– LPG is heavier than air and can settle in low places while
dissipating.
– LPG has a distinctive odor added to help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless the fuel supply valve is turned OFF. This is because if
a fire is extinguished and a supply of fuel is not turned OFF,
then an explosion hazard could be created.
– When exchanging LPG cylinders, be sure the cylinder valve
is of the same type.
– Always keep the LPG cylinder in an upright position.
– LPG will burn skin if it comes in contact with it. Keep any
and all LPG away from skin at all times.
When adding or removing gasoline:
Turn the generator off and let it cool for at least two minutes
before removing the gasoline cap. Loosen the cap slowly to
relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Use an approved container to transfer the fuel to the
generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gasoline cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to
start the engine.
Make certain that the generator is resting firmly on level
ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position, the
gasoline tank is empty.
For LPG compatible models, be sure that the LPG cylinder is
disconnected and stored securely away from the generator.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
Do not store generator, gasoline or LPG cylinders near furnaces,
water heaters, or any other appliances that produce heat or
have automatic ignitions.
! WARNING
Never use a gasoline container, gasoline tank, LPG
connector hose, LPG cylinder or any other fuel item that is
damaged or appears damaged.
100419 - 7000W DUAL FUEL GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
7
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet from this machine. Heat from the muffler and exhaust gas can
ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric shock.
Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution
hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Operation of this equipment may create sparks that can start fires around dry
vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
100419 - 7000W DUAL FUEL GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
8
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Battery ON
Battery OFF
Engine START
Engine ON
Engine STOP
Smart Charger
Hertz. Shown on Intelligauge as
“F##.#”
Volts. Shown on Intelligauge as
“U###”
Runtime. Shown on Intelligauge as
“###.#”
SYMBOL MEANING
Locking Receptacle
Circuit Breaker Reset: Push
Neutral Bonded to Frame. Neutral
circuit IS electrically connected to the
frame/ground of the generator.
Fuel Selection: Propane /
Propane Inlet
Fuel Selection: Gasoline
Move generator outside. Only use
outside and far away from windows,
doors, and vents.
Choke
Run
Ground Terminal
100419 - 7000W DUAL FUEL GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
9
Top
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
Back
LABEL DESCRIPTION
A
135 6-L-SF-A
Safety Icons
B
1162 -L-SF -A
El uso de un generador en interiores PUEDE MATARLO EN
MINUTOS. El escape del generador contiene monóxido de
carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro
del hogar ni el garaje, INCLUSO SI las puertas y ventanas están abiertas. Úselo
SÓLO a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.
Using a generator indoors CAN KILL YOU IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison you cannot see or smell.
! DANGER
! PELIGRO
ONLY use OUTSIDE and far away
from windows, doors, and vents.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN
QUELQUES MINUTES. L’ éc ha p p e m e n t d u g éné r at e u r
contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni
voir ni sentir. Ne l’utilisez JAMAIS dans la maison ou le garage MÊME SI les
portes et les fenêtres sont ouvertes.
Utilisez-le UNIQUEMENT À L’EXTÉRIEUR,
loin des fenêtres, portes et trappes de ventilation.
! DANGER
CO Danger
C
1110-L-OP-A
UNLEADED FUEL ONLY. Minimum octane
rating of 85. Maximum 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 85 octanos
como mínimo. Máximo de etanol de 10%.
ESSENCE SANS PLOMB SEULEMENT.
Indice d’octane minimal de 85.
Maximum 10 % d'éthanol.
Fuel
D
! WARNING
DO NOT TOUCH!
Exhaust gases, muffler
and engine components
are extremely HOT and
cause burns.
Operation of this equipment may create sparks that can start
fires around dry vegetation. A spark arrestor may be
required. The operator should contact local fire agencies for
laws and regulations relating to fire prevention requirements.
If installed, clean every 100 hours or every season.
! ADVERTENCIA
¡NO TOCAR! Los gases de
escape, el silenciador y los
compnonentes del motor están
extremadamente CALIENTES y
causan quemaduras.
La operación de este equipo puede producir chispas que pueden provocar
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está instalado, limpie cada 100 horas o cada temporada.
! AVERTISSEMENT
NE PAS TOUCHER! Les gaz
d’échappement, le silencieux
et les pièces du moteur sont
extrêmement CHAUDS et
peuvent causer des brûlures.
Cet équipement peut créer des étincelles et provoquer un incendie dans
la végétation sèche. Un pare-étincelles peut être requis. L’opérateur
doit communiquer avec le service d’incendie local pour connaître les
lois et les règlements en matière de prévention des incendies. Si elle
est installée, nettoyez toutes les 100 heures ou chaque saison.
1035 -L-SF-B
Hot Surface
C
D
B
A
100419 - 7000W DUAL FUEL GENERATOR
CONTROLS AND FEATURES
10
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
1. Gasoline Tank – 8.5 gal. (32 L)
2. Choke – Used to start the engine.
3. Side Panel – See “Side Panel” section.
4. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
5. Recoil Starter – Used to manually start the engine.
6. Never Flat Wheels – 9.5 in. (24.1 cm)
7. Oil Fill Cap/Dipstick – Used to check and fill oil level.
8. Battery – Provides 12V DC power the starting system.
9. Folding Handle – Used to move the unit.
10. Control Panel – See “Control Panel” section.
11. Ground Terminal – Consult an electrician for local
grounding regulations.
1
2
3
4
5
6
7
8
9
10
11
100419 - 7000W DUAL FUEL GENERATOR
CONTROLS AND FEATURES
11
Control Panel
Side Panel
1. Battery Switch – Enables/disables starting electrically.
2. Ignition Switch – Used to START or STOP the generator.
When operating by propane, this switch will NOT stop the
engine.
3. Intelligauge – Three mode digital meter for displaying run
time, voltage and hertz.
4. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
5. 12V DC Smart Charger Plug
6. Fuel Selector – Used to select and turn on gasoline or
propane (LPG) fuel source.
7. LPG Connection
RECEPTACLES
A
Y
120/240V AC, 30A Locking (NEMA L14-30R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 30 Amp, single
phase, 60 Hz electrical loads.
B
A
(4×) 120V AC, 20A (GFCI 5-20R)
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single
phase, 60 Hz electrical loads.
5
2
6
A
7
4
B
1
3
100419 - 7000W DUAL FUEL GENERATOR
CONTROLS AND FEATURES
12
Parts Included
Accessories
Oil Funnel ..............................................................................1
Engine Oil ............................................................1.2 qt. (1.1 L)
3.3 ft. (1 m) LPG Hose with Regulator ....................................1
Smart Charger .......................................................................1
Assembly Parts
9.5 in. (24.1 cm) Never Flat Wheel (A) ....................................2
Roll Pin (B) ............................................................................2
Large R-Clip (C) .....................................................................2
Support Leg with Vibration Mounts (D) ..................................1
Flange Bolt (M8×16) (E) .........................................................2
Flange Lock Nut (M8) (F) .......................................................2
Bolt (M5×10) .........................................................................2
Nut (M5) ................................................................................ 2
Tools Needed
– Wrench/Socket set (metric)
– Pliers
– Phillips screwdriver
100419 - 7000W DUAL FUEL GENERATOR
ASSEMBLY
13
ASSEMBLY
Your generator requires some assembly. It must be properly
serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your
generator, call our Technical Support Team at 1-877-338-0999.
Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom.
Fold each side flat on the ground to provide a surface area
to work with the generator.
Install the Wheel Kit
! CAUTION
The wheel kit is not intended for over-the-road use.
1. Before adding fuel and oil, tip the generator on it’s end.
2. Slide the Roll Pin (B) through the Wheel (A) from
the outside.
3. Slide the Roll Pin through the mount point on the frame.
4. Secure with the R-clip (C).
5. Repeat to attach the second Wheel.
B
A
B
A
C
Install the Support Leg
1. Attach the Support Leg (D) to the generator frame with
Flange Bolts (E) and Flange Lock Nuts (F).
2. Slowly tip the generator back down so that it rests on the
Wheels and Support Leg.
D
F
E
Connect the Battery
1. Remove the protective cover from the red (+) lead on the
battery.
2. Attach the red (+) lead to the red (+) terminal on the
battery with the Flange Bolt and secure with the Washer
and Flange Lock Nut.
3. Repeat for the black (–) battery lead.
Add Engine Oil
! CAUTION
DO NOT attempt to crank or start the engine before it has
been properly filled with the recommended type and amount
of oil. Damage to the generator as a result of failure to
follow these instructions will void your warranty.
"
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
"
NOTICE
The recommended oil type is 10W-30 automotive oil.
-20 0 20 40 60
Ambient temperature
Recommended Oil Type
80 100 120
-28.9
°F
°C -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
10W-30
5W-30 Synthetic
10W-405W-30
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 1.2 qt. (1.1 L) of oil (included) and
replace oil fill cap/dipstick. DO NOT OVERFILL.
100419 - 7000W DUAL FUEL GENERATOR
ASSEMBLY
14
4. Check engine oil level before using and add as needed.
MAX
MIN
OIL DIP STICK
"
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw in the
dipstick while checking.
"
NOTICE
Check oil often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
! CAUTION
The engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
"
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary and help seat piston rings. After
the 5 hour break-in period, change the oil.
"
NOTICE
Weather will affect engine oil and engine performance.
Change the type of engine oil used based on weather
conditions to suit the engine needs.
"
NOTICE
Synthetic oil may be used after the 5 hour initial break-
in period. Using synthetic oil does not increase the
recommended oil change interval. Full synthetic 5W-30 oil
will aid in starting in cold ambient <5º C (41º F)
Add Fuel: Gasoline
1. Use clean, fresh, regular unleaded gasoline with a
minimum octane rating of 85 and an ethanol content of
less than 10% by volume. ybc
2. DO NOT mix oil with gasoline.
3. Remove the gasoline cap.
4. Slowly add gasoline to the tank. Tank is full when gasoline
reaches red circle on screen. DO NOT OVERFILL. Gasoline
can expand after filling. A minimum of ¼ in. (6.4 mm) of
space left in the tank is required for gasoline expansion,
although more than ¼ in. (6.4 mm) is recommended.
Gasoline can be forced out of the tank as a result of
expansion if overfilled, and can affect the stable running
condition of the generator.
5. Screw on the gasoline cap and wipe away any spilled fuel.
! CAUTION
Use regular unleaded gasoline with a minimum octane
rating of 85 and an ethanol content of less than 10% by
volume.
DO NOT mix oil and gasoline.
Fill tank to red circle on gasoline screen.
DO NOT pump gasoline directly into the generator at the
pump. Use an approved container to transfer the gasoline to
the generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
DO NOT overfill the tank.
DO NOT light cigarettes or smoke when filling the tank.
100419 - 7000W DUAL FUEL GENERATOR
ASSEMBLY
15
! WARNING
Pouring gasoline too fast through the fuel screen may result
in blow back of gasoline at the operator while filling.
"
NOTICE
Our engines work well with 10% or less ethanol blend
gasoline. When using ethanol-gasoline blends there are
some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These blends can eventually separate, leaving water or a
watery goo in the tank, fuel valve and carburetor.
– With gravity-fed supplies, the compromised gasoline can
be drawn into the carburetor and cause damage to the
engine and/or potential hazards.
– There are only a few suppliers of fuel stabilizer that are
formulated to work with ethanol-gasoline blends.
– Any damages or hazards caused by using improper
gasoline, improperly stored gasoline, and/or
improperly formulated stabilizers, are not covered by
manufacturer’s warranty.
Add Fuel: Propane (LPG)
Connecting an LPG cylinder
1. Make sure the fuel selection dial on the generator is in the
“OFF” position.
2. Attach the LPG hose (included) to the LPG inlet on the
generator and tighten with a 19 mm or adjustable wrench.
DO NOT OVER-TIGHTEN. Important: DO NOT use thread
seal tape or any other type of sealant to seal LPG hose
connection.
3. Remove the safety plug or cap from the cylinder valve.
4. Attach the other end of the hose to the LPG connector on
the cylinder and hand tighten.
5. Check all connections for leaks by wetting the fittings with
a solution of soap and water. Bubbles which appear or
bubbles which grow indicate that a leak exists. If a leak
exists at a fitting then turn off the valve on the cylinder
and tighten the fitting. Turn the valve back on and recheck
the fitting with the soap and water solution. If the leak
continues or if the leak is not at a fitting then do not use
the generator and contact customer service.
"
NOTICE
– Use only standard 20 or 30 pound capacity LPG
cylinders with type 1, right hand Acme threads.
– Verify the requalification date on the cylinder has not
expired.
– All new cylinders must be purged of air and moisture
prior to filling. Used cylinders that have not been plugged
or kept closed must also be purged.
– The purging process should be done by an LPG supplier.
(cylinders from an exchange supplier should have been
purged and filled properly already).
– Always position the cylinder so the connection between
the cylinder valve and generator inlet won’t cause sharp
bends or kinks in the LPG hose.
! CAUTION
Do not allow children to tamper or play with the LPG cylinder
or hose connections.
! CAUTION
Use approved LPG cylinders equipped with an OPD
(overfilling prevention device) valve. Always keep the
cylinder in a vertical position with the valve on top and
installed at ground level on a flat surface. Cylinders must
not be installed near any heat source and should not be
exposed to sun, rain, and dust. When transporting and
storing, turn off the cylinder valve and generator LPG valve,
and disconnect the cylinder. Plug the outlet, usually by a
plastic protective cap, if one is available. Keep cylinders
away from heat and ventilated when in a vehicle.
100419 - 7000W DUAL FUEL GENERATOR
OPERATION
16
! WARNING
If there is a strong smell of LPG: Close valve on the cylinder.
Check all connections for leaks by wetting the fittings
with a solution of soap and water. Bubbles which appear
or bubbles which grow indicate that a leak exists. Do not
smoke or light a cigarette, or check for leaks using a match,
open flame source or lighter. Contact a qualified technician
to inspect and repair an LPG system if a leak is found,
before using the generator.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
! WARNING
Failure to properly ground the generator can result in
electric shock.
A ground terminal connected to the frame of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect of a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to
ensure compliance with local electrical codes.
OPERATION
Generator Location
NEVER operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle. Please consult your local authority.
In some areas, generators must be registered with the local
utility. Generators used at construction sites may be subject
to additional rules and regulations. Generators should be on
a flat, level surface at all times. (Even while not in operation)
Generators must have at least 5 ft. (1.5 m) of clearance from
all combustible material. In addition to clearance from all
combustible material, generators must also have at least 3 ft.
(91.4 cm) of clearance on all sides to allow for adequate cooling,
maintenance and servicing. Generators should never be started
or operated in the back of a SUV, camper, trailer, in the bed of
a truck (regular, flat or otherwise), under staircases/stairwells,
next to walls or buildings, or in any other location that will not
allow for adequate cooling of the generator and/or the muffler.
DO NOT contain generators during operation. Allow generators
to properly cool before transport or storage.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up in your home
according to the manufacturer’s instructions.
Place the generator in a well-ventilated area. DO NOT place the
generator near vents or intakes where exhaust fumes could
be drawn into occupied or confined spaces. Carefully consider
wind and air currents when positioning generator.
Failure to follow proper safety precautions may void
manufacturer’s warranty.
! WARNING
Do not operate or store the generator in rain, snow, or wet
weather.
Using a generator or electrical appliance in wet conditions,
such as rain or snow, or near a pool or sprinkler system,
or when your hands are wet, could result in electrocution.
! WARNING
During operation the muffler and exhaust fumes produced
will become hot. If adequate cooling and breathing space
are not supplied, or if the generator is blocked or contained,
temperatures can become extremely heated and may lead
to fire.
Grounding*
A ground terminal connected to the frame of the generator has
been provided (see Controls and Features for terminal location).
Neutral Floating
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame
and from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is
not functional.
Neutral Bonded to Frame
– Neutral circuit IS electrically connected to the frame/ground
of the generator.
– The generator system ground connects lower frame
cross-member below the alternator. The system ground is
connected to the AC neutral wire.
* See your model's control panel for specified type of grounding.
100419 - 7000W DUAL FUEL GENERATOR
OPERATION
17
Surge Protection
Electronic devices, including computers and many
programmable appliances use components that are designed
to operate within a narrow voltage range and may be affected
by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect
sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-
duration voltage fluctuations.
Fuel Selector
The fuel selector on the front panel of the generator is designed
specifically to choose between the fuel source desired, Gasoline
or Propane (LPG).
To select a fuel source simply slide the selector to either the
right or left, and this will uncover the fuel valve of the fuel
selected.
The propane fuel valve (A) is to the right of the selector.
The gasoline fuel valve (B) is to the left of the selector.
A
B
1
2
Once a fuel source has been selected, the user must turn the
fuel valve to the vertical position to open the fuel valve. (1)
A
B
1
2
To turn a fuel valve to the “OFF” position the valve must be in
the horizontal position. (2)
"
NOTICE
The fuel selector is specifically designed not to slide to
either side while a specific fuel has been selected and the
fuel valve is in the “ON” position. Only when the fuel valves
are in the “OFF” position can the selector slide side to side.
"
NOTICE
The fuel selector is locked into place once a “click” sound
is made. Only then can a fuel valve be turned to the vertical
position.
Starting the Engine: Gasoline
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never
start or stop the generator with electrical devices plugged
in or turned on.
3. Make sure the fuel selector is set to gasoline operation.
4. Turn the gasoline fuel valve to the “ON” position.
5. Move the choke to the “CHOKE” position.
6. For restarting a warm engine, move the choke to 75% of
the “CHOKE” position.
Electric Start
1. Push the battery switch to the “ON” position.
2. Press and hold the ignition switch to the “START” position.
Release as the engine begins to start. If the engine fails
to start within five seconds, release the switch and wait
at least ten seconds before attempting to start the engine
again.
3. Do not over-choke. As soon as engine starts, move the
choke to the “RUN” position over a 2-5 second duration.
! CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
Manual Start
1. Push the battery switch to the “ON” position.
2. Push the ignition switch to the “ON” position.
3. Pull the starter cord slowly until resistance is felt and then
pull rapidly
4. Do not over-choke. As soon as engine starts, move the
choke to the “RUN” position over a 2-5 second duration.
100419 - 7000W DUAL FUEL GENERATOR
OPERATION
18
"
NOTICE
Keep choke in “CHOKE” position for only 1 pull of the recoil
starter. After first pull, move choke to the “RUN” position for
up to the next 3 pulls of the recoil starter. Too much choke
leads to spark plug fouling/engine flooding due to the lack of
incoming air. This will cause the engine not to start.
"
NOTICE
For gasoline restarts with hot engine in hot ambient
> 30°C (86°F): Keep the choke in 75% of the “CHOKE”
position for only 1 pull of the recoil starter. After first pull,
move choke to the “RUN” position for up to 3 more pulls
of the recoil starter. Too much choke leads to spark plug
fouling/engine flooding due to the lack of incoming air. This
will cause the engine not to start.
"
NOTICE
For gas starting in cold ambient <15°C (59°F): the choke
must be in 100% of the “CHOKE” position for recoil start
procedures. Do not over-choke. As soon as engine starts,
gradually move the choke lever to the “RUN” position over a
2-5 second duration.
"
NOTICE
If the engine starts but does not run make certain that the
generator is on a flat, level surface. The engine is equipped
with a low oil sensor that will prevent the engine from
running when the oil level falls below a critical threshold.
Starting the Engine: Propane (LPG)
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never
start or stop the generator with electrical devices plugged
in or turned on.
3. Connect the LPG hose.
4. Fully open the LPG cylinder fuel valve.
5. Make sure the fuel selector is set to LPG operation.
6. Turn the LPG fuel valve to the “ON” position.
Electric Start
1. Move the choke to 75% of the “CHOKE” position.
(For restarting a warm engine, move the choke the same
position.)
2. Push the battery switch to the “ON” position.
3. Press and hold the ignition switch to the “START” position.
Release as the engine begins to start. If the engine fails
to start within five seconds, release the switch and wait
at least ten seconds before attempting to start the engine
again.
4. Do not over-choke. As soon as engine starts, move the
choke to the “RUN” position over a 2-5 second duration.
! CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
Manual Start
1. Move the choke to the “CHOKE” position. (For restarting a
warm engine, move the choke the same position.)
2. Push the battery switch to the “ON” position.
3. Push the ignition switch to the “ON” position.
4. Pull the starter cord slowly until resistance is felt and then
pull rapidly.
5. Do not over-choke. As soon as engine starts, move the
choke to the “RUN” position over a 2-5 second duration.
"
NOTICE
If the engine starts but does not run make certain that the
generator is on a flat, level surface. The engine is equipped
with a low oil sensor that will prevent the engine from
running when the oil level falls below a critical threshold.
100419 - 7000W DUAL FUEL GENERATOR
OPERATION
19
"
NOTICE
Accumulation of frost on LPG cylinder and regulators is
common during operation and normally is not an indication
of a problem. As LPG vaporizes and travels from the cylinder
to the generator engine it expands. The amount of frost
that forms can be affected by the size of the cylinder, the
amount of LPG being used, the humidity of the air and other
operating conditions.
In unusual situations this frost may eventually restrict
the flow of LPG to the generator resulting in deteriorating
performance. For example, if the cylinder temperature is
reduced to a very low level then the rate at which the LPG
vaporizes is also reduced and may not provide sufficient
flow to the engine. This is not an indication of a problem
with the generator but only a problem with the flow of LPG
from the cylinder. If generator performance seems to be
deteriorating at the same time that ice formation is observed
on tank valve, hose or regulator then some actions may be
taken to eliminate this symptom.
In these rare situations it can be helpful to reduce or
eliminate the cold fuel system effects by doing one of the
following:
– Exchanging fuel cylinders to allow the first cylinder to
warm up, repeating as necessary.
– Placing the cylinder at the end of the generator near
the handle, where engine fan air flows out from the
generator. This air is slightly heated by flowing over the
engine. The cylinder should not be placed in the path of
the muffler outlet.
– The cylinder can be temporarily warmed by pouring
warm water over the top of the cylinder.
Battery
"
NOTICE
The supplied 12V battery does re-charge while the engine is
running, but it is also recommended that the battery be fully
charged at least once per month or maintained with a smart
charger (included).
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC
single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT connect 50 Hz loads to the generator.
– DO NOT overload the generator.
! WARNING
Connecting a generator to your electric utility company’s
power lines or to another power source may be against
the law. In addition this action, if done incorrectly, could
damage your generator and appliances and could cause
serious injury or even death to you or a utility worker who
may be working on nearby power lines. If you plan to run a
portable electric generator during an outage, please notify
your electric utility company immediately and remember to
plug your appliances directly into the generator. Do not plug
the generator into any electric outlet in your home. Doing
so could create a connection to the utility company power
lines. You are responsible for ensuring that your generator’s
electricity does not feed back into the electric utility power
lines.
If the generator will be connected to a building electrical
system, consult your local utility company or a qualified
electrician. Connections must isolate generator power from
utility power and must comply with all applicable laws and
codes.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the
same time.
2. Total the running watts of these items. This is the amount
of power you need to keep your items running.
3. Identify the highest starting wattage of all devices
identified in step 1. Add this number to the number
calculated in step 2. Starting wattage is the extra burst
of power needed to start some electric driven equipment.
Following the steps listed under "Power Management" will
guarantee that only one device will be starting at a time.
Power Management
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices,
follow these steps to add electrical load:
1. Start the generator with no electrical load attached
2. Allow the engine to run for several minutes to stabilize.
3. Plug in and turn on the first item. It is best to attach the
item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
100419 - 7000W DUAL FUEL GENERATOR
OPERATION
20
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
"
NOTICE
Never exceed the specified capacity when adding loads to
the generator.
GFCI
Your generator is equipped with ground fault circuit interrupter
(GFCI) receptacles. In the event of a ground fault, a GFCI trips
automatically to stop the flow of electricity and prevent serious
injury. The green indicator light (A) on the receptacle will also
turn off. Press the “RESET” (B) button located on the front of
the receptacle to restore flow of electricity. The indicator light
will also turn back on. GFCI does not protect against circuit
overloads.
To ensure proper operation of the GFCI duplex, perform this test
monthly:
1. With the generator running, plug a lamp into the GFCI
receptacle. Turn the lamp on.
2. Press the “TEST” (C) button located on the front of the
receptacle to trip the device. This should immediately
stop the flow of electricity and shut off the lamp. If the
electricity is not stopped, do not use this receptacle until is
has been serviced or replaced.
3. Press the “RESET” button located on the front of the
receptacle to restore the flow of electricity. If the indicator
light does not come back on or if the GFCI cannot be reset
then it must be replaced.
B
A
C
Smart Charger
The smart charger (included) is a device that is used to charge
the generator battery when the generator is turned off. An
internal charger charges the battery while the generator is
running. The smart charger plugs into the generator, into the DC
input on the front panel, and then into a household outlet power
source. There is a light on the charger. If the battery is in need
of a charge or charging then the red light will light up. If the
battery is good and not in need of charging or has completed
charging then the green light will light up. The smart charger is
programmed not to charge or to stop charging when the light is
green. This is a safety feature that will help prevent damage to
the battery.
"
NOTICE
FCC Statement
1. This battery charger complies with Part 15 of the
FCC Rules. Operation is subject to the following two
conditions: (1) This battery charger may not cause
harmful interference.(2) This battery charger must
accept any interference received, including interference
that may cause undesired operation.
2. Changes or modifications not expressly approved by
the party responsible for compliance could void the
user’s authority to operate the equipment.
This battery charger has been tested and found to comply
with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This battery charger generates uses
and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause
harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a
particular installation. If this battery charger does cause
harmful interference to radio or television reception, which
can be determined by turning the battery charger off and
on, the user is encouraged to try to correct the interference
by one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the battery charger
and receiver.
– Connect the battery charger into an outlet on a circuit
different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for
help.
Stopping the Engine
1. Turn off and unplug all electrical loads. Never start or stop
the generator with electrical devices plugged in or turned
on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. If operating by gasoline:
3a. Press the ignition switch to the “OFF” position.
3b. Turn the fuel valve to the “OFF” position on the Fuel
Selector.
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Champion Power Equipment 100419 User manual

Brand
Champion Power Equipment
Model
100419
Category
Power generators
Type
User manual
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