Boston Whaler 110 Sport Owner's manual

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Owner's manual

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INFORMATION IN THIS PUBLICATION IS BASED ON THE LATEST PRODUCT SPECIFICATIONS AVAILABLE AT PRINTING, BOSTON WHALER® BOATS, INC. RESERVES THE RIGHT
TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE, IN THE COLORS, EQUIPMENT, SPECIFICATIONS, MATERIALS AND PRICES OF ALL MODELS, OR TO DISCONTINUE MODELS.
SHOULD CHANGES OR MODIFICATIONS TO THE MODELS BE MADE BOSTON WHALER® IS NOT OBLIGATED TO MAKE SIMILAR CHANGES OR MODIFICATIONS TO MODELS
SOLD PRIOR TO THE DATE OF SUCH CHANGES. THE FOLLOWING ARE REGISTERED TRADEMARKS OF THE BRUNSWICK CORPORATION:
110 TENDER/SPORT, BOSTON WHALER®. MRP # 1760142
The mission of Boston Whaler® is
to provide consumers with the
safest, highest quality, most durable
boats in the world
Rev A 03/30/04
Boston Whaler founder
Richard T. Fisher demon-
strating one of the features
that has made Boston
Whaler the “Unsinkable
Legend” in this 1961 LIFE
Magazine Photo.
Richard T. Fisher was
posthumously inducted into
the National Marine
Manufacturers Association
(NMMA) Hall of Fame on
September 26, 1996 for
accomplishments made in
marine engineering and
construction.
History
In 1958, company founder Richard T. Fisher introduced the first Boston Whaler boat in Braintree,
Massachussetts. It featured two significant innovations: first, its twin sponson hull design produced superior
stability and a remarkably dry ride; second, its unique foam core construction made the boat not only du-
rable, but unsinkable as well.
Fisher took every opportunity to illustrate the unique characteristics of the Boston Whaler. His most famous
demonstration was captured in 1961, by Life Magazine. The series of photographs showed the boat under-
way, the boat being sawed in half and ultimately Fisher motoring away in the remaining half of the boat. And
through the years many other demonstrations have proved the toughness and durability of the Boston Whaler
hull. And though you may never cut your boat in half, this only goes to show one thing, people whose
livelihood and lives depend on boats consistently choose Boston Whaler because of their seaworthiness,
dependablility and the inherent safety of a hull that wont sink even if severely damaged.
Boston Whalers are built to last. For over 40 years Boston Whaler® has strived to make each model better,
providing you with a safe and fun boating experience. That is the reason we offer a 10 year limited transfer-
able warranty. It is also an excellent reason why you can trust the safety of your family and friends to a
Boston Whaler.
PLEASE KEEP THIS OWNERS MANUAL PACKET IN A SECURE PLACE, AND BE SURE TO HAND IT OVER TO
THE NEW OWNER IF YOU SELL THE BOAT.
110 Tender/Sport - Owners Manual
This Owners Manual has been written to provide specific information about your boat and should be read carefully.
Keep this booklet with the Owners Manual in the Owners Manual Packet.
The Owners Manual Packet has been compiled to help you operate your boat with safety and pleasure. It contains
details of the boat, the equipment supplied or fitted, its systems and information on its operation and maintenance.
Please familiarize yourself with the boat and its operation before using it.
If this is your first boat, or you are changing to a type of boat you are not familiar with, for your own comfort and
safety, please ensure that you obtain handling and operating experience before assuming command of your boat.
Your Boston Whaler® dealer or local Yacht Club will be pleased to advise you of marine safety classes and safe
boating classes in your area.
Introduction
Section 1 - 110 Tender/Sport 1
Table of Contents
Section 6-Propulsion System
Propeller Information 15
Propeller Assembly 15
Steering Information 16
110 Tender Steering 16
110 Sport Steering 16
Operation/Maintenance 16
Steering Pull 17
Gear Shift/Throttle Control 17
Power Trim Operation 17
Tilt Pin 18
Ignition Shut-down Switch 18
Section 7-Getting to know your Boston Whaler
Mooring Points 19
Lifting 19
Hull Maintenance 20
Hull Maintenance, (Blisters) 20
Bottom Painting 20
Painted Hull Care, (Bottom) 21
Cushion/Rubrail Care 21
Long Term Storage 22
Engine 22
Fuel System 22
Trailer Storage 22
Electrical System 22
Drainage 22
Canvas 23
Trailer 24
Safety 24
Bunk Trailer Terminology 24
Section 8-Anchoring Information
Anchoring Information 25
Lowering 25
Setting 25
Weighing 25
Section 9-Maintenance Log & Notes
Maintenance Log & Notes 26
Section 1-110 Tender/Sport
Introduction 1
Table of Contents 1
Construction Standards 2
Our Hull 2
Servicing your Boston Whaler 2
Hull Identification Number 2
Section 2-General Arrangement & Specifications
Specifications & Dimensions, 110 Tender 3
Specifications & Dimensions, 110 Sport 4
Standard Features 5
110 Tender/Sport Options 6
Standard/Optional Seating 7
110 Tender/Sport Through-Hull Fittings 7
Label Locations 8
Deck Occupancy 8
Section 3-Fuel System
Fuel System 9
Static Electricity and the Fuel System 10
Fuel/Oil Mixture Ratios 11
110 Tender/Sport 2-Stroke 11
110 Tender/Sport 4-Stroke 11
Section 4-Electrical System
Battery Information 12
Battery Maintenance 12
Battery Box Location 13
Electrical System Wiring Diagram 13
Navigation Lights 14
110 Tender/Sport - Owners Manual
Section 1 - 110 Tender/Sport2
THE MISSION OF BOSTON WHALER IS TO PROVIDE CONSUMERS WITH THE
SAFEST, HIGHEST QUALITY, MOST DURABLE BOATS IN THE WORLD.
We are dedicated to creating a superior product providing you with comfort, performance, safety and dependability.
All of our boats comply with the safety standards set by the United States Coast Guard and are designed, engineered
and manufactured in accordance with applicable recommendations and guidelines of the American Boat and Yacht
Council (A.B.Y.C.) and certified by the National Marine Manufacturers Association (N.M.M.A.).
Construction Standards
Hull Identification Number
The Hull Identification Number is located on the
starboard side of the transom wall.
This is the most important identifying factor and must
be included in all correspondence related to your ves-
sel. Failure to do so will only create delays. Also of
vital importance are the engine serial numbers and
part numbers when writing about or ordering parts
for your engine.
Our Hull
Boston Whaler® hulls are constructed with our pat-
ented Unibond construction. This involves shoot-
ing high density foam into a closed mold system.
The foam expands to fill voids in the hull, and when
the finished product is pulled from the mold, the deck
and the hull are chemically bonded to form a solid,
inseparable unit.
2
3
4
1
1 No air voids
2 High density closed cell non-absorbent foam
3 High quality resins and gelcoats
4 Woven glass matting
When your 110 Tender/Sport needs to be serviced or
regular maintenance is needed, it should be taken to
an authorized Boston Whaler® dealer.
To find a Boston Whaler® dealer in your area call:
1-800-942-5379
Domestic/International
If a problem is not handled to your satisfaction:
Discuss any warranty related problems directly
with the service manager of the dealership or your
sales person. Give the dealership an opportunity
to help the service department resolve the matter
for you.
Servicing your Boston Whaler
Typical H.I.N. Description
Hull
Identification
Number
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications 3
56
114
138
7
* * *
*
27
Overall Length 114 3.40 m
Trailerable Length 138 4.16 m
Beam 56 1.67 m
Draft, (Hull Only) 7 .17 m
Bridge Clearance 27 0.78 m
Weight (dry, no engine) 424 lbs. 192.3 kg
Maximum Weight, (passengers, engine-
gear) ** 845 lbs 383.2 kg
Swamped Capacity 1200 lbs 544.2 kg
Persons 4
Maximum Engine Weight 135 lbs 61.2 kg
Maximum Horsepower 15HP 11.2 kw
Minimum Horsepower 5 HP 3.7 kw
Fuel Capacity(4-Stroke) 3.3 gal.(U.S.) 12.5 L
Fuel Capacity(2-Stroke) 6.6 gal.(U.S.) 24.9 L
* Waterline
*** Engine Draft,(See Notice)
Specifications & Dimensions, 110 Tender
Specified measurements are approximations and are
subject to variance.
NOTICE
!
NOTICE
!
Optional equipment and loading of the boat will affect
the draft measurements. Follow the recommendations
listed on your capacity plate regarding the maximum
amount of weight the boat can safely carry.
***
Exceeding this weight will affect the boat’ s perfor-
mance. DO NOT Exceed the weights listed on the
capacity plate.
NOTICE
!
**
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications4
56
138
7
* * *
*
410
Overall Length 114 3.40 m
Trailerable Length 138 4.16 m
Beam 56 1.67 m
Draft, (Hull Only) 7 .17 m
Bridge Clearance 27 .78 m
Bridge Clearance(canvas) 410 1.47 m
Weight (dry, no engine) 460 lbs. 208 kg
Maximum Weight, (passengers, engine-
gear) ** 845 lbs 383.2 kg
Swamped Capacity 1200 lbs 544.2 kg
Persons 4
Maximum Engine Weight 180 lbs 81.6 kg
Maximum Horsepower 25HP 18.6 kw
Minimum Horsepower 5 HP 3.7 kw
Fuel Capacity(4-Stroke) 3.3 gal.(U.S.) 12.5 L
Fuel Capacity(2-Stroke) 6.6 gal.(U.S.) 24.9 L
* Waterline
*** Engine Draft,(See Notice)
Specifications & Dimensions, 110 Sport
Specified measurements are approximations and are
subject to variance.
NOTICE
!
NOTICE
!
Optional equipment and loading of the boat will affect
the draft measurements. Follow the recommendations
listed on your capacity plate regarding the maximum
amount of weight the boat can safely carry.
***
Exceeding this weight will affect the boat’ s perfor-
mance. DO NOT Exceed the weights listed on the
capacity plate.
NOTICE
!
**
27
114
The canvas sun top
shown here is for
reference only
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications 5
1 Bow Navigation Light
2 Stainless Steel Bow Cleat
3 Bow/Lifting Eye
4 Anchor Locker
5 Heavy Duty Rub Rail
6 Forward Bench Seat
7 Aft Bench Seat
8 Stainless Steel Grab Rails w/ Oarlocks
9 Battery Box
10 All-round Navigation Light
11 6.6 Gal (25L) Portable Fuel Tank
12 Transom Mounted Cleat/Lifting Eye
13 Drain Plug
14 15 ML 2-Stroke Engine
Standard Features
1
2
3
4
5
6
7
8
9
10
11
12
13
15 Fiberglass Console
16 Drinkholders (2)
17 Steering Wheel
18 Forward Console Seating
19 Gear Shift/Throttle Control
20 Stainless Steel Side Rail
21 25 EL 2-Stroke Engine
14
15 16
17
18
19
20
21
110 Tender
110 Sport
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications6
1 Stainless Steel Bowrail (110 Sport)
2 Stainless Steel Siderails w/ Oar Locks (110 Tender)
3 Stainless Steel Siderail (110 Sport)
4 Forward/Aft Bench Cushions (110 Tender/Sport)
5 Softside Rubrail System
6 15 EL 4 Stroke Engine (110 Sport)
7 25 ELPT Bigfoot 4 Stroke Engine (110 Sport)
8 White Mooring Cover (110 Tender/Sport)
9 15 ML 4 Stroke Engine (110 Tender)
10 9.9 ML 4 Stroke Engine (110 Tender)
11 Suntop (110 Sport)
12 Lift Harness (110 Tender/Sport)
13 Galvanized Trailer (110 Tender/Sport)
110 Tender/Sport Options
1
2
3
4
9
10
7 6
8
11
12
13
Oars Not
Included
5
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications 7
Standard/Optional Seating Arrangment
1 Fiberglass helm bench seat, (Standard)
2 Forward & Aft bench seat cushion, (Optional)
3 Aft bench seat cushion, (Optional)
4 Forward helm seat cushions, (Optional)
110 Tender/Sport
Through-hull Fittings
1 Bow locker overboard drain
2 Aft cockpit drain plug, (must be in place while
in water)
1
2
1
1
2
3
4
110 Tender
110 Sport
Depending on the type of boat you have, you may
have underwater fittings that need drain plugs.
Garboard drain plugs and fishbox drain plugs need
to be in place before the boat goes into the water.
Any fitting that will be underwater needs to be
plugged or the seacock needs to be closed
NOTICE
!
An inspection of the through hull fittings is recom-
mended. Through hull fittings should be checked
for proper seal annually and repaired as required.
When the boat is in the water the underwater fit-
tings can be checked for dripping. It is recom-
mended that the underwater fittings be removed,
cleaned and resealed every other year.
NOTICE
!
If the through hull fittings need to be replaced, it is
recommended that an authorized Boston Whaler ®
dealer perform this type of repair. Through hull fit-
tings that are improperly installed can cause pre-
mature hull failure and may void the Boston
Whaler® limited warranty.
NOTICE
!
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications8
Accommodation deck:
This area of the boat is inside the cockpit
and includes helm seating. Movement in this
area should be done with extreme caution
while the boat is underway. A sudden shift
in boat direction can cause a loss of balance and lead to injury
or death.
Working deck:
This area is intended for occupation ONLY
while mooring, anchoring, loading/unload-
ing or when the boat is at rest.
NEVER operate the engine while loading
or unloading the boat.
Be aware of your footing while the boat is underway,
slipping or falling could result in serious injury or death,
especially if the boat is in motion or in rough water.
Keep the accommodation deck clean, so if movement
is neccessary it will be free of obstruction.
DANGER
!
Gelcoat surfaces are slippery when wet.Use ex-
treme caution when walking on wet surfaces. Use
care when waxing to ensure that walkways are not
made dangerously slippery.
WARNING
!
Deck Occupancy Plan
Never occupy the working decks while the boat is
underway. ONLY sit in areas that are designated
for sitting. NEVER sit on the gunwales (vertical
sidewalls), while the boat is moving.
WARNING
!
110 Tender
110 Sport
Label Locations
110 Tender/Sport - Owners Manual
Section 2 - General Arrangement & Specifications 9
Fuel System
CAUTION
!
Leaking fuel is a fire and explosion hazard, inspect
the system regularly. Examine fuel tanks and exposed
lines for leaks and corrosion.
DANGER
!
Check for leaks in tubing, connections and hoses. Cor-
rect the cause of the leaks prior to energizing any elec-
trical equipment and/or starting the engine.
CAUTION
!
Use of improper gasolines can damage your engine
seriously. Engine damage resulting from use of im-
proper gasoline is considered misuse of engine and
will void the warranty. Follow engine manufacturers
recommendations regarding the types of fuel and oil
to use.
CAUTION
!
Oil and fuel spills can be dangerous and can subject
offenders to severe penalties
NOTICE
!
Remove portable tanks from boat and fill from shore.
When fueling is complete, secure tanks to deck with
straps provided.
DANGER
!
Static electricity can ignite gasoline vapors causing
serious injury/death and/or destruction of property.
The 110 Tender/Sport has a gasoline
fuel system. The area behind the star-
board side of the aft bench seat holds
either a single 3.3 Gal.(12.5 L) remov-
able fuel tank or a 6.6 Gal.(25L) por-
table fuel tank. Straps are used to secure the tank to
the deck.The 3.3 gal.(12.5L)portable tank is used
when the 4-stroke engine option is used. The 6.6 gal.
(25L) portable tank is used when the 2-stroke en-
gine is used. See the fuel tank system diagram for
fuel line routing. It is recommended that you follow
all instructions regarding the filling and transporting
of the removable fuel tank. Please take time to read
and understand all the fuel related information and
warnings in the engine owners packet.
NOTICE
!
Fuel tanks should never be filled to capacity, allow 2%
for expansion.
110 Tender/Sport Fuel Tank Location
(Standard 2-Stroke)
110 Tender/Sport Fuel Tank Location
(Optional 4-Stroke)
1 6.6 Gal, (25L) Portable Fuel Tank
2 Fuel Tank Strap
3 Fuel Tank Vent/Fill Cap
4 Fuel Line from Tank
5 Primer Bulb
6 3.3 Gal, (12.5L) Portable Fuel Tank
150 Tender/Sport Fuel System
5
4
2
3
1
6
There is a section in the Outboard Operation Main-
tenance & Warranty Manual that will give you in-
formation on the correct type of oil to use. Read and
follow all instructions regarding the proper use and
maintenance of the engine.
2
3
5
110 Tender/Sport - Owners Manual
Section 3- Fuel System10
There is a danger that static electricity can ignite gaso-
line vapors that have not been ventilated outside an
enclosed area. Use extreme caution when fueling
your boat from a source outside the regular venues,
(e.g. marinas, fuel service stations.)
Your boat has safety features that can be circum-
vented by not adhering to standard fueling practices.
Your boats bonding system protects it from creating
and discharging static electricity.
Your boat must be in contact with the water or a land
based grounding system. Here are some helpful sug-
gestions to keep you safe from static electricity while
refueling your boat.
NEVER fuel your boat in unsafe conditions such
as: suspended on a sling or in a situation that in-
creases the liklihood of static discharge.
NEVER use homemade containers to fill your fuel
tanks.
Fuel carried on-board outside of a fixed fuel sys-
tem should be stored in an approved container or
in a portable tank such as provided for outboard
engines and be stowed safely outside of the engine
or living compartment(s).
Shut down the engine(s), motors and fans prior to
taking on fuel. Any ignition sources should be ex-
tinguished before filling the fuel tank(s).
Close all ports, windows, doors and hatches.
Fueling should never be done at night except in
well-lighted areas.
Always keep the fuel nozzle in contact with the
fuel fill plate or the edge of the fuel tank opening
throughout the filling process.
Allow areas where gasoline vapors could collect
to be ventilated before starting the engine(s).
Wipe any spillage completely and dispose of rags
or waste on shore.
Secure the fill cap tightly.
Static Electricity and the Fuel System
Fuel tanks should never be filled to capacity. al-
low 2% for expansion.
Portable tanks should only be filled while on the
ground; never on-board the boat.
110 Tender/Sport - Owners Manual
Section 3 - Fuel System 11
OIL: 110 TENDER/SPORT
Use of Mercury or Quicksilver Premium TC-W3 2-
cycle oil for added protection and lubrication of your
engine is recommended. If these are not available,
substitute another quality brand of 2-cycle oil that is
NMMA Certified TC-W3. Severe engine damage
may result from use of an inferior oil.
Follow the oil recommendation set by the Outboard
Operation, Maintenance & Warranty MANUAL. This
will help you determine the correct amount of oil to
mix with your fuel for safe engine operation.
Use a 25:1 (4%) mixture in the first tank of fuel.
After the break-in period, switch to 50:1 (2%) mix-
ture. Use the table below for mixture ratios.
Fuel/Oil Mixture Ratios
OIL: 110 TENDER/SPORT (4-Stroke)
Use of Mercury or Quicksilver SAE 10W-30 mult-
viscosity 4-stroke outboard oil for general, all-tem-
perature use is recommended. NEVER use 4-cycle
engine oil that is not certified to meet or exceed any
one or combination of the following American Pe-
troleum Institute (API) Sevice Classification SH, SG
SF, CF-4, CE, CD, CDII. Severe engine damage may
result from use of an inferior oil.
SAE 10W-30 viscosity oil is recommended for
use with all temperatures.
SAE 25W-40 viscosity oil may be used at tem-
peratures above 40º F (4º C).
DO NOT overfill. Be sure the outboard engine is
upright, (not tilted) when checking oil. Follow the
filling directions listed in the Outboard Operation,
Maintenance & Warranty MANUAL.
110 Tender/Sport - Owners Manual
Section 4 - Electrical System12
The most life shortening experience for the battery
is to be drained to zero charge before recharging.
When a battery discharges, the active material on both
Battery Maintenance
Electrical System
Never use an open flame in the battery storage area.
A void striking sparks near the battery
A battery will explode if a flame or spark ignites the
free hydrogen given off during charging.
The battery should always be disconnected before
doing any work or maintenance on the electrical
system.
CAUTION
!
Batteries contain sulfuric acid which is dangerous and
can cause serious injury.AVOID contact with skin, eyes
and clothing. If contact occurs, immediately flush the
affected area with large quantities of water and call
for medical assistance
DANGER
!
Always store the battery in the the battery box. Use
the straps and clamp to keep the box secure while
underway.
NOTICE
!
Battery Information
Your 110 Tender/Sport is equipped
with an electrical system that pro-
vides power for the following:
Engine ignition (110 sport)
Engine tilt trim system (110 Sport)
Navigation lighting (110 Tender/Sport)
Add-on accessories and electronics
The battery box for the 110 Tender is located on the
aft port section behind the helm seat. The 110 Sport
battery box is located forward under the console. Your
battery should always be enclosed in the battery box
provided with your boat. The box will contain any
spilled acid, as well as protect the battery terminals
from damage or inadvertant shorting from contact
with metal objects. The battery box should always
be secured in place by using the straps and clamps
provided. The straps will ensure that while under-
way the battery will not move around.
positive and negative plates converts to lead sulfate,
causing the plates to become more alike in an elec-
trical charge. The electricity conducting battery acid
becomes weaker and the voltage drops. As the bat-
tery remains discharged, the process continues until
recharging the battery becomes impossible. If the
battery does become run down be sure to recharge it
as soon as possible. Over charging the battery can be
just as detrimental to its life as running it down too
far. Battery maintenance should include:
Inspect the battery and charging system before
each use for loose connections or wiring.
Clean the terminals of the battery and than coat
with dielectric grease.
Store battery in a cool dry place.
Remove the battery from the boat during cold
weather or long term storage.
110 Tender/Sport - Owners Manual
Section 4 - Electrical System 13
This owners manual contains diagrams for your boat. These electrical diagrams were generated by
technicians in our engineering department and are for reference and use by service technicians.
Boston Whaler® does not recommend that you attempt to work on the electrical system yourself,
instead we suggest that you take it to an authorized Boston Whaler® dealer for electrical service.
Boston Whaler® reserves the right to change or update the electrical system on any model at any
time without notice to the consumer and is not obligated to make any updates to units built prior to the changes.
Electrical System
Standard Wiring Diagram
Battery Box Location
(110 Tender)
Battery Box Location
(110 Sport)
110 Tender/Sport - Owners Manual
Section 5 - Propulsion System14
Navigation lighting is provided as part of the 110
Tender/Sports electrical system. Navigation lights
must be displayed while making way, from sunset
to sunrise. The term making way means under
power. While at anchor in open water it is required
that your 360° mast light be illuminated. It is the boat
owners responsibility to display the proper sequence
of navigation lighting. Do not change the sequence
of navigation lighting of your boat. It is also the
responsibility of the boat owner to ensure that the
navigation lights are in good working order.
NOTICE
!
The improper sequence of navigation lighting may be
as dangerous as not having lights at all.
Off
Navigation
Lights
Anchor
Lights
Navigation/Anchor light rotary switch operation
NOTICE
!
The Navigation pole light is mounted directly in front of
the Sun-Top frame, and could inadvertantly be dam-
aged by the Sun-Top frame. Remove the navigation
light before moving the Sun-Top frame.
Navigation Lights
A
N
C
H
O
F
F
N
A
V
A
N
C
H
O
F
F
N
A
V
A
N
C
H
O
F
F
N
A
V
The navigation lights will let other boaters see the
direction your craft is traveling and its approximate
length. When operating in reduced visibility or at
night it is only prudent to slow the boats speed and
keep a proper lookout. It is important that you un-
derstand navigation lights and their usage for your
safety and the safety of others. The navigation lights
are controlled by a rotary switch located on the aft
side of the starboard helm seat, (see diagram below).
When not being used, the all-round light can be
stowed in clips located amidship on the port side just
above floor level.
Navigation Lights Switch Location
110 Sport
110 Tender
112.5° Port Navigation
Light (Red)
112.5° Starboard
Navigation Light
(Green)
360° All-
round Light
(White)
110 Tender/Sport - Owners Manual
Section 5 - Propulsion System 15
Propeller Information
Under no circumstance use a propeller which allows
the engine to operate at a higher than recommended
RPM.
NOTICE
NOTICE
It is advised that you always carry a spare propeller,
propeller hardware and propeller wrench on board.
Should your propeller become damaged it can be eas-
ily replaced.
Shut off the power by disconnecting the power cables
from the battery terminals.
DANGER
The engine on the 110 Tender/Sport
has been equipped with a propeller;
which our tests have shown to be
best suited for general use under nor-
mal conditions and load. In some
situations you may wish to change the propellers to
give your boat slightly different performance char-
acteristics. Changing your boats running surface, such
as the addition of bottom paint will affect the type
and size of propeller required.
In general, changing to a lower pitch propeller will
increase acceleration and load pulling capability, with
a slight decrease in top end speed. If you choose to
change propellers, the type should be discussed with
your Boston Whaler® dealer.
All propellers are designed to provide maximum for-
ward thrust, so the reverse thrust of the propeller will
not be as efficient.
!
!
!
Propeller Assembly
8 Diffuser ring
9 Blade back
10 Blade root
11 Outer hub
12 Inner hub
13 Exhaust passage
14 Drive sleeve adapter
15 Lock ring
16 Prop nut
1
2
3
4
5
6
7
8
9
10
15
11
12
13
14
16
1 Shaft, (from en-
gine)
2 Forward thrust
washer
3 Drive sleeve
4 Blade face
5 Leading edge
6 Blade tip
7 Trailing edge
1
2
3
1 Propeller Diameter
2 1 Revolution
3 Propeller Rake
4 Pitch Distance
4
110 Tender/Sport - Owners Manual
Section 5 - Propulsion System16
Your 110 Tender has an engine that
is controlled by a tiller, (a handle con-
nected to the motor). The 110 Sport
is equipped with a Teleflex no-feed-
back steering system.
110 Tender Steering:
The 110 Tender has tiller steering. The tiller is
mounted directly to the engine. The engine is
mounted to the centerline of the transom. Moving
the tiller to port will cause the boat to make a turn to
starboard. moving the tiller to starboard will cause
the boat to tun to port.
Steering Information
Do not cover cracks in the steering cable or fittings
with tape or other sealants. This will create a hazard in
which the cable can fail without warning.
CAUTION
!
you confidence to steer the boat in and out of slips
and crowded waterways. The steering cable is the
most important link to between the helm and the en-
gine. Keep the area around the motorwell and en-
gine clear to allow the engine to turn freely. The sys-
tem on your boat is mechanical, which means that
the link between the engine and helm is a cable that
will pull or push the engine to port or starboard de-
pending on the direction the steering wheel is turned.
The engine is connected to a steering link rod that is
connected to a cable mounting tube, connected to
the steering wheel cylinder.
Maintenance:
The mechanical steering system should be checked
periodically for proper lubrication, alignment and to
make sure there is no looseness or binding of the
cable.
No-feedback steering system maintenance should in-
clude the following:
After the first few hours of operation and at regu-
lar intervals, check all fasteners and the complete
steering system for security and integrity.
Check all moving parts to be sure they are free
of salt build-up and other foreign material. Such
build-up will affect their operation.
Check your steering manufacturers operation manual
for more information regarding maintenance.
Turn the tiller this
direction to turn the
boat to Port
BOW
Turn the tiller this
direction to turn the
boat to Starboard
Steering Tiller
(110 Tender)
110 Sport Steering:
The 110 Sport has a steering wheel mounted on the
center console. 110 Sport is equipped with a Teleflex
no-feedback steering system. The Teleflex no-feed-
back steering system has a clutch mechanism which
prevents the engine torque (steering pull) from be-
ing felt at the steering wheel. This reduces driver fa-
tigue by eliminating the constant need to fight the wheel.
Operation:
Steering in a boat is different than steering your au-
tomobile. In a boat the turning action is from the aft
section of the boat. An outboard engine relies on the
whole engine turning to change direction of the boat,
since there is no rudder. Constant practice will give
Teleflex No-feedback
Steering System
(110 Sport)
STARBOARDPORT
110 Tender/Sport - Owners Manual
Section 6 - Getting to know your Boston Whaler 17
Steering
Trim
Tab
Engine
Lower Unit
Shift only when engine is running. Pause in neutral while
shifting, wait for boat to lose headway, and then shift
quickly. Easing into gear can damage the engine.
CAUTION
!
Gear Shift & Throttle Control
The 110 Sport is equipped with a gear
shift/throttle control unit mounted on
the console directly starboard of the
steering wheel. The gear shift/throttle
control unit for the engine activates
both shifting mechanism and throttle. The control
must be in the NEUTRAL position to start your
engine. Neutral is the most upright position of the
control unit.
Steering pull is unnecessary and unsafe! Steering trim
tabs provided on most engines are frequently improp-
erly adjusted, (they work opposite to normal expec-
tation).
To set steering trim tab for neutral steering:
There is a bolt on the underside center of the tab;
loosen the bolt prior to adjustment.
If boat veers to the right, (hands off), move the aft
end of the tab to the right.
If boat veers to the left, (hands off), move the aft end
of the tab to the left.
The throttle control regulates the RPM of the engine.
Regulating the RPM of the engine will control the
speed of the boat. Pulling back on the gear shift/
throttle control while moving at a high speed will
cause a sudden slowing of the boat and will create a
following wake which may rise above the transom
and flood the boat. Understanding your boat and its
reactions at speed will make boating for you safer
and more enjoyable.
Power Trim Operation
The power trim & tilt system on the 110 Sport al-
lows you to raise and lower the engine outdrive for
trailering, launching and beaching. This also allows
for ideal boat angle (in relation to the water surface)
for a given load and water condition. The power trim
is located on the inboard side of the gear shift/throttle
lever handle. In most cases, best all-round perfor-
mance is obtained with the engine adjusted so that
the boat will run at a 3° to 5° angle to the water.
NOTE: Boats can be operated in a manner and at
certain speeds resulting in trim angles that could
cause visibility to be obscured. Motor trim, hull trim
plane angles (if equipped), boat load distribution
and speed are factors that affect a boats trim angle.
Moving the lever forward engages the forward gear
and then the throttle advance. To reverse power, bring
the control lever back to engage the reverse gear and
increase the reverse thrust.
Gear Shift/
Throttle
Control
1 Forward/Reverse Gear Housing
2 Power Trim Switch (110 Sport 4-Stroke ONLY)
3 Control Handle
4 Throttle ONLY Button
Forward
Neutral
Reverse
2
1
3
4
Steering Pull
Section 6 - Getting to know your Boston Whaler18
110 Tender/Sport - Owners Manual
Ignition Shutdown Switch
W ear your lanyard at all times while operating the boat. It
is for emergency stopping only. Do not use it to shut of f
the engine during normal operation. The lanyard should
be long enough to prevent inadvertent activation.
CAUTION
!
The 110 Tender/Sport is equipped with an ignition
shutdown safety switch. It is located on the lower aft
section of the gear shift/throttle control below the
keyswitch. The ignition shut down safety switch in-
corporates a shut-off switch, switch clip, lanyard and
lanyard clip, which is clipped to the operator. If an
emergency arises where the engine must be shut
down, a pull on the cord to release the clip from the
shut-off will shut down the engine. This switch is
designed to shut the engine off when the operator of
the boat leaves the control station.
Ignition Shutdown
Switch
(110 Sport)
Ignition Shutdown
Switch
(110 Tender)
The position of the engine tilt pin on the mounting
bracket influences the boats handling characteris-
tics as well as the ride characteristics. The engine
mounting bracket has 5 adjustment holes you can
use to adjust the engine trim angle. When the engine
angle is moved closer to the transom, the bow will
angle down. If the engine angle is moved away from
the transom, this will raise the bow. The best angle
will allow the bow to be slightly UP while running
at full speed. The passengers and load should be ar-
ranged so the boat will ride level. When the boat is
trimmed correctly, it will minimize steering effort,
allow the boat more stability and increase perfor-
mance.
Tilt Pin:
Not Enough Angle
(Stern Up-Bow Down)
Angle Adjusted Properly
(Bow Slightly Up)
Too Much Angle
(Stern Down-Bow Up)
Tilt Pin
Adjustment
Holes
Engine
Mounting
Bracket
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Boston Whaler 110 Sport Owner's manual

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Owner's manual
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