Simplicity LEAF VAC, BILLY GOAT User manual

Type
User manual

This manual is also suitable for

QVEU PUSH Owners Manual
Part No 831508 (A)
1 Form No F032315D
QVEU PUSH VACUUM Owner's Manual
QV550EU, QV550HEU
Accessories Debris bags and Filter
STANDARD
DEBRIS
BAG
Standard on
QV models.
For dusty
conditions.
P/N 831613
DEBRIS AND
DUST SOCK
Traps dust
keeping it
away from the
operator.
P/N 831282
VACUUM
HOSE KIT
5" (127mm) x
10' (3m)
collapsible hose
for vacuuming
in hard-to-reach
areas
P/N 831018
HOOD
FILTER
Filters out
dust from
vacuum
exhaust.
P/N 831226
DEBRIS BAG
SKIRT
Directs dust
away from the
operator.
P/N 831268
ADJUSTABLE
HANDLE
Allows for the
handle to be
raised or
lowered for
comfort.
P/N 831614
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
2
CONTENTS
SPECIFICATIONS AND SOUND/VIBRATION 3
INSTRUCTION LABELS 4
PACKING CHECKLIST AND ASSEMBLY 5
OPERATION AND BAG CARE 6-7
MAINTENANCE AND TROUBLESHOOTING 8-9
ILLUSTRATED PARTS & PARTS LISTS 10-13
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
3
SPECIFICATIONS
QV550EU QV550HEU
HP
5.5 (4.1 kW)
Engine: Type
GX160T1QX2
Engine: Fuel Capacity
3.88 qt. (3.6 L)
Engine: Oil Capacity
0.69 qt. (0.65 L)
Total Unit Weight:
175# (73.4 kg)
Overall Length
63” (1.6m)
Overall Width
33” (0.84m)
Overall Height
51” (1.3 m)
Max. operating slope
20
0
Sound at operators ear
77 dBa
In accordance with
2000/14/EEC
97 dBa
Vibration at operator position
0.47g (4.64m/s
2
)
SOUND
SOUND LEVEL 77 dB(a) at Operator Position
97 dB
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 3-28-12 under the conditions listed
below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to the serial plate on the unit
for the sound power level for your model.
VIBRATION DATA
VIBRATION LEVEL 0.47g (4.64m/s
2
)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated
vibration test equipment. Tests were performed on 3-29-12 under the conditions listed below.
General Conditions: Sunny
Temperature: 61
o
F (16
o
C)
Wind Speed: 6 mph (10 kmh)
Wind Direction: East North East
Humidity: 86%
Barometric Pressure: 30.01”Hg (762 mm Hg)
General Conditions: Sunny
Temperature: 57
o
F (14
o
C)
Wind Speed: 16 mph (25.7kph)
Wind Direction: East
Humidity: 89%
Barometric Pressure: 29.9Hg (101.3kpa)
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
4
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT
®
QVEU Vacuum. If any labels are damaged or missing, replace
them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for
convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and
Item numbers shown.
LABEL WARNING LABEL THROTTLE
ITEM #35 P/N 831265 ITEM #104 P/N 810656
INSTRUCTION LABEL
ITEM # 37 P/N 831259
ENGINE LABELS
HONDA BRIGGS & STRATTON
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
5
PACKING CHECKLIST
Your Billy Goat is shipped from the factory in one carton, completely assembled except for the nozzle and handle.
PUT OIL IN ENGINE BEFORE STARTING
ASSEMBLY
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box.
NOTE: Items in ( ) can be referenced in the Parts Illustrations and Parts Lists on pages 10-13
1. REMOVE the unit from the box. Be careful as not to damage the unit.
2. REMOVE the bag and attach the handle to the hood using the hardware from the parts bag. The large washer should be on
the inside and the bolt should run from the inside of the hood out. The arch of the handle should be facing to the front of the
machine and the cables shoud not be twisted around each other. NOTE: The left cable should run to the right side of the
transmission and right cable to the left of the transmission. Cable twisting will interfere with the operation of the machine
and will cause premature cable wear.
3. ATTACH the front nozzle (item 7) to the housing and secure it with the serrated hex nuts (item 58) located in the parts bag.
Boxing Parts Checklist
Debris Bag P/N-831225
Dust Sock P/N-831268
Front Nozzle P/N-831606
Literature Assy P/N-831021
Screwcap 5/16”-18 x 1 3/4 qty 4
P/N-8041031
Washer 2” OD x .344 ID qty 4
P/N-810652
Washer 5/16” Flat qty 4
P/N-8171003
Nut Lock 5/16” – 18 qty 4
P/N-8160002
Briggs & Stratton 5.5 HP
Honda 5 HP
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Operator’s Manual P/N-831504, Declaration of Conformity P/N-831503. General
Safety and Warnings Manual P/N-100294
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
6
OPERATION
VACUUM OPERATION
WARNING: The maximum RPM’s on the unit’s engine are set. Altering them from the factory settings could
potentially damage the unit and void warranty.
VACUUM NOZZLE HEIGHT ADJUSTMENT: Adjust by turning the knob clockwise to increase height and counter-clockwise to
lower it. Adjust nozzle height according to surface conditions and debris size. For vacuuming on flat surfaces, set nozzle 1/2"
(12.7 mm) to 5/8" (15.8 mm) above ground. Adjust higher for uneven terrain and turf.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE: Never bury nozzle
into debris.
CLEARING A CLOGGED NOZZLE & EXHAUST: Turn engine off and wait for impeller to stop completely and
disconnect spark plug wire. Wearing durable gloves, remove clog, this may require removing the front nozzle.
DANGER, the clog may contain sharp materials. Reconnect spark plug wire.
DEBRIS BAG
Debris bags are normal replaceable wear items.
NOTE: Frequently empty debris to prevent bag overloading with more weight than you can lift. Use the dust skirt when
debris will be vacuumed in dusty conditions.
DO NOT place bag on or near hot surface, such as engine. Run engine at 1/2 throttle for first 1/2 hour to condition new bag.
Your new bag requires a break-in period to condition the pores of the material against premature blockage. The entire bag
surface serves as a filter, and must be able to breathe to have good vacuum performance. Be sure engine has come to a
complete stop before removing or emptying bag.
HOOD FILTER
Hood filters are normal replaceable wear items. The hood filter is for use in dry dusty conditions only. DO NOT get the filter wet.
Clean with light compressed air only.
DUST SOCK
Dust socks are normal replaceable wear items. See next page for dust sock care.
DUSTY CONDITIONS
This vacuum is designed for picking up trash, organic material and other similar debris. However, many vacuums are used where
dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. Dust is the greatest cause of lost vacuum
performance. However, following these rules will help maintain your machine's ability to vacuum in dusty conditions:
Run machine at idle to quarter throttle.
The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup
performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake
bag free of dust. Having one or more spare debris bags is a good way to reduce down time while dirty bags are being
cleaned. DO NOT leave debris in bag while in storage.
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
7
DUST SOCK CARE AND MAINTENANCE
Purpose: The dust sock acts as a secondary filter lowering the amount of dust that escapes the bag.
Dust socks are to be used in dry and dusty conditions ONLY. Using the dust sock in damp or wet conditions may damage the
dust sock and decrease the effectiveness of the filter.
The dust sock may be installed by simply attaching the mating Velcro strips between the bag and the dust sock. Over time the
dust sock will begin to fill with dust during use. Periodically remove the dust sock, empty the loose dust out and clean the sock.
For a light clean, simply shake the sock, for a deep clean, see below. To remove the sock, simply separate the Velcro.
Dust Sock Care Information:
DO NOT STRIKE THE BAG WITH OR AGAINST OBJECTS DO NOT SNAG THE BAG
DO NOT GET WET
Dust socks are normal replaceable wear items. Replacement P/N- 831282
6”-12”
(152mm-305mm)
LIGHTLY CLEAN WITH COMPRESSED AIR ONLY, FROM THE OUTSIDE IN. KEEP THE
NOZZLE 6-12 INCHES FROM FABRIC
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
8
MAINTENANCE
NOTE: Items in ( ) can be referenced in the Part Illustrations and Part Lists on pages 10-13.
PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation
Every Use
(daily)
Every 5 hrs
(daily)
Every 10 Hrs
Every 25 Hrs
Every 50 Hrs
Inspect for loose, worn or damaged parts
Clean debris bag
Check tire pressure
Engine (See Engine Manual)
Check for excessive vibration
Grease zerks
Grease: Wheels, Casters, and Shaft Bearings.
Tire air pressure: Check at regular intervals & maintain: Rear SP 13" tires at 20 psi. (137.9 kPa).
IMPELLER REMOVAL
1. Disconnect spark plug wire.
2. Secure the unit to keep it from moving.
3. Remove the nozzle (item 7) from the housing, then remove the plate it was attached to (item 30).
4. Walk the belt (item 22) off of the lower pulley (item 23) and then slide it off of the impeller groove. If you cannot walk it off of
the bottom pulley loosen the bearings (item 24) on the underside this will allow a little more play in the pulley.
5. Slide belt out of belt groove in impeller hub drive pulley.
6. Remove impeller bolt and lock washer.
7. If impeller slides off freely, proceed to (step 12). (Do not drop impeller).
8. If impeller does not slide off crankshaft, place two crowbars between impeller and housing on opposite sides. Pry impeller
away from engine until it loosens. A penetrating oil can help loosen a stuck impeller.
9. Slide impeller off of crank shaft and remove impeller from housing.
10. Reinstall new impeller, new impeller bolt and lock washer in reverse order of removal. (See the Parts Illustration on pages 9-
12 for parts break-down and Parts List on page 10 for proper impeller bolt torque specifications.)
11. When impeller is installed, slide the belt back into the groove on the hub and walk it back onto the bottom pulley. Retighten
the bearings if they were loosened.
12. Reattach nozzle plate and nozzle in reverse order of removal.
13. Reconnect spark plug wire.
14. Check for proper operation.
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
9
TROUBLESHOOTING
Problem Possible Cause Solution
Abnormal vibration Loose or out of balance impeller or loose engine.
Check impeller and replace if required.
Check engine.
Will not vacuum or has poor
vacuum performance
Dirty debris bag. Nozzle height set too high or low.
Hose kit cap missing. Clogged nozzle or exhaust.
Excessive quantity of debris.
Clean debris bag. Shake bag clean or
wash. Adjust nozzle height. Check for hose
kit cap. Unclog nozzle or exhaust. Allow air to
feed with debris.
Engine will not start
Stop switch off. Throttle in off position. Engine not in
full choke position. Out of gasoline. Bad or old
gasoline. Sparkplug wire disconnected. Dirty air
cleaner. Low oil (honda only).
Check stop switches, throttle, choke
position and gasoline. Connect spark plug
wire. Clean or replace air filter. Or contact a
qualified service person.
Engine is locked, will not pull over Debris locked in impeller. Engine problem.
See page 6. Contact a engine service dealer
for engine problems.
Nozzle scrapes ground in lowest
height setting
Nozzle height out of adjustment.
Adjust nozzle height (See Nozzle height fine
adjustment for hard surfaces on page 6.
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
10
QVEU PUSH ENGINE PARTS DRAWING
109
45
44
59
49
45
108
107
101
49
49
14
55
53
52
54
50
45
35
20
9
4
2
1
3
78
105
106
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
11
QVEU PUSH ENGINE PARTS LIST
ITEM DESCRIPTION
QV550 PART
NO.
QTY
QV550H PART
NO.
QTY
1 ENGINE BRIGGS 5.5 HP
350379
1 - -
ENGINE HONDA 5.5 OHV GX160
-
- 600115 1
2 HOUSING WA W/LABELS
831600
1 831600 1
3 SNAP RING 3/4
850230
1 850230 1
4 WHEEL 13" X 5" PNEU
440054
2 440054 2
9 ENGINE BASE WA
831106
1 831106 1
14 SCREWCAP 5/16"-18 X 1 1/2" HCS ZP
8041030
4 8041030 4
20 IMPELLER ASSY
831601
1 831601 1
35 LABEL WARNING QV
831265
1 831265 1
44 WASHER 5/16" SAE
8172008
8 8172008 8
45 NUT LOCK 5/16"-18 HEX ZP
8160002
14 8160002 14
49 WASHER 5/16" FLAT
8171003
7 8171003 7
50 KEY 3/16" SQ X 2 1/4"
9201087
1 9201087 1
52 WASHER LOCK 5/16" SPLIT
8177011
1 8177011 1
53 SCREWCAP 5/16"-24 X 2 1/4" GR.8 W/PATCH
831272
1 831272 1
54 WASHER 1.125 OD X 0.344 ID X0.25
441150
1 441150 1
55
IMPELLER 5HP WA (torque 17-22 ft.lbs [23-30
N.m])
831104 1 831104 1
59
SCREWCAP 5/16"-18 X 3/4" GR 5 HCS ZP 8041026 4 8041026 4
78 WASHER 3/4" SAE
8172015
2 8172015 2
101 WASHER .765 ID X 1.25 OD X .06
850238
2 850238 2
105 LABEL MADE IN USA
520116
1 520116 1
106 LABEL PATENT PENDING
500183
1 500183 1
107 BRACKET BRAKE QV
831295
1 831295 1
108 BOLT SHOULDER 3/8" X 1/2"
830528
1 830528 1
109 LINER QV
831283
1 831283 1
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
12
QVEU PUSH HOOD PARTS DRAWING
111
104
102
103
60
100
51
26
5
6
7
8
2
9
11
12
13
18
10
15
16
17
19
27
22
29
30
31
32
34
36
37
45
49
40
78
49
47
49
45
45
49
60
63
64
48
45
49
65
48
66
68
49
45
43
45
49
79
47
46
45
25
69
49
45
39
42
67
23
52
49
21
24
56
TO
ENGINE
98
99
96
97
90
94
95
48
65
110
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
13
QVEU PUSH HOOD PARTS LIST
ITEM DESCRIPTION
QV550
PART NO.
QTY
QV550H
PART NO.
QTY
2 HOUSING QV WA W/LABELS
831600
1 831600 1
5 BAG QV
831612
1 831612 1
6 HOOD QV
831605
1 831605 1
7 NOZZLE 32" W/LABELS
831606
1 831606 1
8 CASTER SWIVEL QV
831201
2 831201 2
9 ENGINE BASE 5 HP WA SP
831105
1 831105 1
10 HANDLE LOWER LFT
831404
1 831404 1
11 HOOD FILTER
831226
1 831226 1
12 HOOD SCOOP QV PUSH W/LABEL
831604
1 831604 1
13 ROD FILTER HOLDER QV
831266
1 831266 1
15 HANDLE LOWER RT
831403
1 831403 1
16 HEIGHT ADJ ROD
831214
1 831214 1
17 HEIGHT ADJ BRACKET WA
831110
1 831110 1
18 HANDLE WISHBONE
831405
1 831405 1
19 BRACKET HANDLE SUPPORT
831222
1 831222 1
21 STOP COLLAR
831216
1 831216 1
22 PIVOT HEIGHT ADJ WA
831117
1 831117 1
23 KNOB 3/8" - 16 SOLID HUB
811230
1 811230 1
24 FILTER FRAME
831223
1 831223 1
25 PLUG TUBE INSERT 1" OD
890132
2 890132 2
26 DUST SOCK DOUBLE LAYER QV
831282
1 831282 1
27 FRAME CASTER QV WA
831108
1 831108 1
29 CAP 5" VINYL BLACK
831211
1 831211 1
30 PLATE NOZZLE WA QV
831109
1 831109 1
31 HANDLE UPPER QV
831406
1 831406 1
32 GRIP 1" OD X 9.5"
430342
2 430342 2
34 BAG LATCH
840016
2 840016 2
36 BUSHING FRAME PIVOT
831207
2 831207 2
37 LABEL INSTRUCTION QV
831258
1 831258 1
39 SCREWCAP 3/8"-16 X 1 1/4" HCS ZP
8041051
2 8041051 2
40 NUT 5/16-18 SER HEX WSHR FLNG ZP
350346
6 350346 6
42 WASHER LOCK 3/8" ST MED
8177012
2 8177012 2
43 BOLT CARRIAGE 5/16"-18 X 3/4" ZP
8024039
4 8024039 4
45 NUT LOCK 5/16"-18 HEX ZP
8160002
33 8160002 33
46 BUSING HEIGHT ADJ BRKT QV
831215
1 831215 1
47 SCREWCAP 5/16"-18 X 1" HCS ZP
8041028
8 8041028 8
48 SCREWCAP 5/16"-18 X 1 3/4" HCS ZP
8041031
10 8041031 10
49 WASHER 5/16" FLAT
8171003
45 8171003 45
51 PLUG SNAP RIVET 0.232 DIA
840114
4 840114 4
52 WASHER LOCK 5/16" SPLIT
8177011
2 8177011 2
56 SCREW PLASTITE 1/4"-20 X 3/4" HWH ZP
840082
1 840082 1
60 NUT LOCK 3/8" -16 HEX
8160003
4 8160003 4
63 WASHER 3/8" FLAT
8171004
4 8171004 4
64 SCREWCAP 5/16"-18 2 3/4" HCS ZP
8041035
2 8041035 2
65 WASHER 2" OD X 0.344 ID X 16 GA
810652
8 810652 8
66 NUT LOCK #10-24 HEX
8155007
4 8155007 4
67 SCREW MACH #10-24 X 3/4"
8059136
4 8059136 4
68 WASHER #10 SAE
8172005
8 8172005 8
69 SCREWCAP 5/16"-18 X 1 1/2"
8041030
1 8041030 1
78 SCREWCAP 5/16"-18 X 3/4" HCS ZP
8041026
4 8041026 4
79 SCREWCAP 3/8"-16 X 1" HCS ZP
8041050
2 8041050 2
ITEM DESCRIPTION
QV550
PART NO.
QTY
QV550H
PART NO.
QTY
90 SCREWCAP 1/4"-20 X 3/4"
8041004
2 8041004 2
94 CONTROL THROTTLE
440013
1 440013 1
95 PLATE THROTTLE
500358
1 500358 1
96 CABLE THROTTLE
440178
1 440178 1
97 SCREW MACH HD PHIL #10-24
830514
2 830514 2
98 NUT LOCK LT #10-24
8164005
2 8164005 2
99 NUT FLANGE 1/4"-20
900453
2 900453 2
100 BOLT CARRIAGE 3/8"-16 X 1"
8024058
2 8024058 2
102 LABEL BADGING QV
831260
2 831260 2
103 LABEL NOZZLE QV
831261
1 831261 1
104 LABEL THROTTLE
810656
1 810656 1
110 BAG QV NO CLASPS SERVICE
831613
1 831613 1
111 DUST SKIRT
831268
1 831268 1
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
24
INHALT
TECHNISCHE DATEN UND GERÄUSCHE/VIBRATIONEN _______________________ 3
ANWEISUNGSSCHILDER _________________________________________________ 4
PRÜFLISTE FÜR VERPACKUNG UND MONTAGE _____________________________ 5
BETRIEBS - UND BEUTEL PFLEGE _______________________________________ 6-7
WARTUNG UND FEHLERSUCHE _________________________________________ 8-9
ABBILDUNGEN DER TEILE UND TEILELISTE ______________________________ 9-12
Not for Reproduction
QVEU PUSH Owners Manual
Part No 831508 Form No F032315D
33
CONTENIDOS
ESPECIFICACIONES Y SONIDO/VIBRACIÓN _________________________________ 3
ETIQUETAS DE INSTRUCCIONES __________________________________________ 4
LISTA DEL EMBALAJE Y LA INSTALACIÓN ___________________________________ 5
FUNCIONAMIENTO Y CUIDADO DE LA BOLSA______________________________ 6-7
MANTENIMIENTO Y SOLUCIÓN DE PROBLEMAS _____________________________ 8
LISTADO DE PIEZAS Y PIEZAS ILUSTRADAS ______________________________ 9-13
Not for Reproduction
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Simplicity LEAF VAC, BILLY GOAT User manual

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User manual
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