THIS GRILL IS FOR OUTDOOR USE ONLY.
If you have any questions or need assistance during assembly, please call 1-800-435-5194.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
461410908 • 80014204 • 11-16-07
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
MODEL 461410908 • PRODUCT GUIDE
THIS GRILL IS FOR NATURAL GAS USE ONLY.
2 • 461410908
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty parts call
1-800-435-5194. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday - Friday.
• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil.com or call
1-800-435-5194 and one of our friendly and knowledgeable
agents will be glad to assist you.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
CAUTION
For residential use only. Do not use for commercial
cooking.
Installation Safety Precautions
• This grill is designed for natural gas use at 7 inch water column
supply pressure. Verify supply pressure with your local gas
company. If supply pressure is different than 7 inch, contact a
certified plumber for assistance. Not for use with LP gas.
• Grill installation must conform with local codes, or in their
absence with National Fuel Gas Code, NFPA 54 / ANSI
Z223.1.
• Grill is not for use in or on recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
DANGER
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
Model Number
Serial Number
Date Purchased
IMPORTANT: Fill out the warranty information below.
See rating label on grill for serial number.
WARNING
TABLE OF CONTENTS
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
461410908 • 3
To insure your satisfaction
and for follow-up service,
register your grill
online at:
www.grillregistration.com
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
4 • 461410908
USE AND CARE
DANGER
Connection should be made by a certified plumber. Supply the
plumber with a copy of these instructions. Incorrect
connection can result in a gas leak with possibility of fire.
WARNING
This grill is designed for natural gas use at 7 inch water
column supply pressure. Verify supply pressure with your
local gas company. If supply pressure is different than 7 inch,
contact a certified plumber for assistance. Not for use with
LP gas.
Connecting Your Grill to the Natural Gas Source
1. A professionally-installed shut-off valve between the supply
piping and the socket is recommended, but not required, by
the National Fuel Gas Code. Socket connection must be made
outdoors.
2. Coat the gas supply pipe nipple with gas resistant dope or
teflon tape. Screw socket onto gas supply pipe (house gas
source) as shown in Figure A below, and wrench-tighten.
Quick disconnect socket
House piping
Figure A
Natural Gas Connections and Service Regulators
Above 1/2 psi.
Prior to 1998, all residual gas service regulators were
set with an outlet pressure of 7 inches water column.
In the 1998 edition of NFPA 54, the National Fuel Gas
Code, a change was made allowing service regulators
of 2 and 5 psi.
With this change it was also required that an in line
regulator be connected between the service regulator
and the appliance regulator if the 2 or 5 psi system is
used. This additional regulator is not supplied with the
product.
It is possible for a consumer, making the connection
themselves, or a plumber, not checking, to tap into a 2
or 5 psi line. If a pressure of 2 psi or greater is supplied
to the appliance regulator on certain grills it will shut
down and not deliver any gas to the grill. Other
concerns are the quick disconnect socket and hose
which are only rated to 1/2 psi.
If the quick disconnect socket, hose, and grill are
properly connected and still not getting gas, delivery
pressure needs to be verified. If pressure is greater
than 1/2 psi, make sure that an in line regulator is
present.
Once the grill has been over-pressured, the regulator
may or may not have been damaged. The best practice
is to replace the regulator.
3. Pull back the sleeve on the quick disconnect socket and insert
the unattached end of the gas hose into the socket. Release
the sleeve and continue pushing the hose into the socket until
the sleeve snaps into the locked position. See Figure B.
Figure B
Gas hose Sleeve
4. When the quick disconnect socket and the gas hose are
connected, a valve in the socket opens automatically to permit
full gas flow. When the gas hose is disconnected, the valve in
the socket instantly and positively shuts off the flow of gas.
Because the valve in the socket positively shuts off the flow of
gas, the grill can be disconnected from the gas source by
disconnecting the gas hose from the quick disconnect socket.
The socket should be left attached to the gas source (house
piping). Figure C, on the following page, shows properly
connected hose and socket.
461410908 • 5
Figure C
If a coupling is supplied with your gas hose, do not
attach the coupling to the quick disconnect socket for
connection to your house piping. Use of the coupling
will alter the gas flow, which may be a safety concern
under some circumstances. See Figure D.
The quick disconnect socket should never be connected
to the grill. Direction of gas flow is indicated on the
socket.
CAUTION
Figure D
With proper assembly, the gas hose cannot be removed
without pushing the quick disconnect sleeve back. To
disconnect, push sleeve back and pull plug out of sleeve (this
automatically shuts off gas).
Please Note: Hose and assembly are C.S.A. listed for
natural gas, manufactured gas, mixed gas and for liquefied
petroleum and for LP Gas-Air mixtures on basis of 0.64
specific gravity for 1000 BTU’s per cubic foot of gas at 0.3
in. water column pressure drop. Only ANSI Z21.54 approved
hoses should be used with this grill.
The appliance and its individual shut off valve must be
disconnected from the gas supply piping system during any
pressure testing on that system at test pressures in excess
of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5kPa).
WARNING
Do not use hard metal piping of any kind to connect this
type of grill to natural gas source. Use only hose
specified by manufacturer. Using hard metal piping or
convoluted metal tubing is an unsafe practice. Movement
of the grill can cause breakage of metal pipe.
Leak Testing
1. Turn all grill control knobs to OFF.
2. Be sure gas hose is tightly connected to gas source.
3. Completely open gas source. If you hear a rushing sound, turn
gas off immediately. There is a major leak at the connection.
Correct before proceeding.
4. Brush soapy solution onto area circled below.
5. If “growing” bubbles appear, there is a leak. Close gas
source immediately and re-tighten connection. If leaks cannot
be stopped do not try to repair. Call for replacement parts.
Order new parts by giving the serial, model number and name
of items needed to the Grill Service Center at 1-800-435-5194.
6. Always close gas source after performing leak test.
s Never remove threaded
orifice at end of valve.
6 • 461410908
WARNING
For Safe Use Of Your Grill And To Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in bottom or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc..
• Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using a gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
Safety Tips
sWhen grill is not in use, turn off all control knobs and gas
source.
sNever move grill while in operation or still hot.
sUse long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
sNever move grill while in operation or still hot.
sMaximum load for sideburner and side shelves is 10 lbs.
sThe grease cup must be attached to grease tray and emptied
after each use. Do not remove grease cup until grill has
completely cooled.
sIf you notice grease or other hot material dripping from grill
onto valve or gas hose, turn off gas source at once.
Determine the cause, correct it, then clean and inspect valve
and hose before continuing. Perform a leak test.
sIf you have a grill problem see the "Troubleshooting Section".
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and gas
source off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
461410908 • 7
CAUTION
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LOW position than seen on HIGH. Always check flame prior to
each use. If only low flame is seen refer to "Sudden drop or low
flame" in the Troubleshooting Section.
HI
LO
Before Your First Cookout
• Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. Curing of paint and parts
will produce an odor only on first lighting.
Turning Grill Off
• Turn all knobs to position. Turn LP cylinder off by turning
hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between burner and electrode. See "Troubleshooting" if no click
or spark.
Valve Check
• Important: Make sure gas is off at gas source before
checking valves. Knobs lock in position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
position. Valves should turn smoothly.
Hose Check
• Before each use, check to see
if hoses are cut, worn or kinked.
Replace damaged hoses before
using grill. Use only
hose specified by manufacturer.
OFF
OFF
OFF
Normal
Hose
Kinked
Hose
Match-lighting hole is
on side of grill bottom
Match Lighting
1. Open lid.
2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to HIGH . Be sure burner lights and stays lit.
• Sideburner Use
a on grid Remove grid
from sideburner before using griddle. Do not close lid when
using griddle.
Do not use a cooking pot larger th n 9” .
Match Lighting
1. Open lid during lighting.
2. Match holder is on the left rear leg. Attach match to match
holder, light match. Place match into match lighting hole from
outside of grill bottom (as shown).
3. Push in and turn left knob to . Be sure burner lights and
stays lit.
4. Push in and turn other knob to .
Griddle
Grid
8 • 461410908
Burner
Carry-Over Tube
Heat
Tents
CAUTION
SPIDER ALERT!
VALVE
CONTROL PANEL
SPIDER WEBS
INSIDE VENTURI
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the venturi behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.
BURNER
SPIDER AND WEBS
INSIDE BURNER TUBE
Cleaning The Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting the grill.
1. Turn gas off at control knobs and gas source.
2. Remove cooking grids and heat tents.
3. Remove two pal nuts, carry-over tube and burners.
4. Under grill, remove grease cup and tray. Clean with soap
and water.
5. Disconnect battery and under console disengage ignitor
wire.
6. Wipe ceramic electrode with rubbing alcohol and cloth.
7. Clean carry-over tube and burners exterior with soap and
water. Lay burners on flat surface, insert garden hose
(preferably with nozzle), into burner tubes forcing water
through tubes. Make sure water comes out of every
porthole. Open clogged portholes with a thin wire. Shake
out excess water and examine portholes. Due to normal
wear and corrosion some portholes may become enlarged,
if so replace burner. If any horizontal cracks appear from
porthole to porthole or large holes (other than portholes)
are found replace burner.
8. If grill is to be stored, coat burners lightly with cooking oil.
Wrap in protective cover to keep insects out. If not storing
use following steps.
VERY IMPORTANT: Burner tubes must engage valve
openings as shown (A).
9. Attach ignitor wire to electrode. Replace battery.
10. Reposition cooking grids and heat tents. Place clean
grease tray and pan into grill bottom.
11. Before cooking again on grill, perform a "Leak Test" and
"Burner Flame Check".
A
Burner tubes correctly
engaged in valves
Burner
Tube
Valve
461410908 • 9
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST.
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F. All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reach of children.
• If the outdoor cooking gas appliance is not in use, the gas must
be turned off at the supply cylinder. Storage of an outdoor
cooking gas appliance indoors is permissible only if the cylinder
is disconnected and removed from the appliance.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare
Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,
Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan
Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; 6,935,327; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035;
D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S;
D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
10 • 461410908
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL
Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that
many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel
particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or
wire wool scouring pad instead of a nylon scouring pad to clean your grill. In coastal areas, small rust pits may develop on
the surface of your grill that cannot be fully removed by a cleaner. Concentrate bleaches and other solutions containing
chlorine can also cause rust pits and should not be used.
Cooking creates smoke that may eventually coat and discolor the stainless steel surface. Grease fires will darken the
stainless steel surface, but will not affect the integrity of the steel. Periodic cleaning of the cooking surface and inside of the
grill helps decrease the risk of a fire. The methods below are suggestions for cleaning stainless steel surfaces. Choose a
cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the
life and prevent discoloration of your grill.
Routine Care
After each use, let your grill cool and then wipe the grill with a soft, damp, soapy cloth and rinse with clean water. It is
important to remove any food particles or marinade from the stainless steel surface of your grill. Most marinades are highly
acidic and damage stainless steel. DO NOT USE STEEL OR WIRE WOOL. To clean, polish and protect your stainless steel
grill on a weekly basis use Char-Broil® Stainless Steel Grill Cleaner. For quick, convenient cleaning, use Char-Broil®
Stainless Steel Grill Wipes.
Stubborn Stains and Rust
Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor
conditions, or extreme cooking temperatures. For stubborn rust stains and grease stains, you can restore your grill with the
Char-Broil Stainless Steel Restoration Kit. It is available at major retailers retailers or you can buy it online at
or . For the latest new products and information for the care and cleaning of your
stainless steel grill go to www.charbroil.com.
* Always rub or wipe in the direction of the grain or polish lines in the stainless steel surface, not across them.
** Do not let stainless steel cleaners come in contact with painted or plastic surfaces as damage may occur.
www.charbroil.com www.grilllovers.com
ROUTINE CARE
Char-Broil® Stainless Steel
Grill Cleaner
ROUTINE CARE
Char-Broil® Stainless Steel
Grill Wipes
STUBBORN STAINS AND RUST
Char-Broil® Stainless Restoration Kit
461410908 • 11
PARTS LIST – Model No. 461410908
Key Qty. Description . . . . . . . . . . . . . . Part #
A 1 Bottom Shelf . . . . . . . . . . . . . . 80014214
B 4 Rails . . . . . . . . . . . . . . . . . . . . 80014218
C 1 Lid Assembly. . . . . . . . . . . . . . 80014224
D 1 Firebox Assembly . . . . . . . . . . 80014220
E 4 Burners . . . . . . . . . . . . . . . . . . 80014221
F 1 Carry-Over Tube . . . . . . . . . . . 80014223
G 1 Heat Shield . . . . . . . . . . . . . . . 80014128
H 2 Wheels . . . . . . . . . . . . . . . . . . 80014103
I 1 Axle Rod . . . . . . . . . . . . . . . . . 80014104
J 4 Heat Tents . . . . . . . . . . . . . . . . 80014105
K 1 Grease Tray Assembly . . . . . . 80014087
L 1 Match Holder w/Chain. . . . . . . 80014217
M 1 Fascia, Right . . . . . . . . . . . . . . 80014199
N 1 Fascia, Left . . . . . . . . . . . . . . . 80014225
O 2 Leg Extenders. . . . . . . . . . . . . 80014116
P 5 Control Knobs . . . . . . . . . . . . . 80014059
Q 5 Bezels . . . . . . . . . . . . . . . . . . . 80014060
R 1 Electrode. . . . . . . . . . . . . . . . . 80014222
S 1 Electronic Ignition Module. . . . 80014211
T 1 Sideburner . . . . . . . . . . . . . . . 80014091
U 1 Sideburner Clip . . . . . . . . . . . . 80014124
V 1 Sideburner Body . . . . . . . . . . . 80014229
W 1 Sideburner Drip Pan . . . . . . . . 80014090
X 1 Sideburner Lid Assy . . . . . . . . 80014093
Y 1 Sideburner Handle . . . . . . . . . 80014096
Z 1 Sideburner Grid. . . . . . . . . . . . 80014106
AA 1 Condiment Basket. . . . . . . . . . 80014226
BB 2 Sideburner Lid Hinge Assy . . . 80014125
CC 1 Griddle. . . . . . . . . . . . . . . . . . . 80014107
DD 1 Right Shelf. . . . . . . . . . . . . . . . 80014219
Key Qty. Description. . . . . . . . . . . . . . . Part #
EE 1 Front Panel . . . . . . . . . . . . . . . 80014212
FF 1 Warming Rack . . . . . . . . . . . . . 80014110
GG 1 Cook Grid . . . . . . . . . . . . . . . . 80014126
HH 2 Cook Grids . . . . . . . . . . . . . . . 80014129
II 1 Manifold Assy . . . . . . . . . . . . . 80014228
JJ 1 Control Panel. . . . . . . . . . . . . . 80014201
KK 1 Logo Plate . . . . . . . . . . . . . . . . 80014050
LL 1 Leg Assembly, Long . . . . . . . . 80014215
MM 1 Leg Assembly, Short . . . . . . . . 80014216
NN 1 Temperature Gauge . . . . . . . . 80014048
OO 1 Temperature Gauge Bezel. . . . 80014049
PP 1 Grease Cup . . . . . . . . . . . . . . . 80014122
QQ 1 Grease Cup Clip . . . . . . . . . . . 80014123
RR 2 Silicone Rubber Bumpers, Lid . . . 80014052
SS 1 Electronic Ignition Button . . . . 80014120
TT 3 "S" Hooks . . . . . . . . . . . . . . . . 80014127
UU 1 Natural Gas Hose Assy . . . . . . 80014236
VV 2 Axle Spacer . . . . . . . . . . . . . . . 80014134
1 Product Manual, English . . . . . 80014204
1 Product Manual, French . . . . . 80014205
1 Hardware Bag . . . . . . . . . . . . . 80014081
1 Screw Driver
42 #10-16x1/2" Self-Tap Screw
4 #10-24x3/8" Machine Screw
6 #8-32x3/8" Machine Screw
1 Flat Washer
4 Fiber Washer
4 #10-24 Wing Nut
4 #10-16x3/4" Self-Tap Screw
1 Hitch Pin
3 Push Pin
12 • 461410908
PARTS DIAGRAM – Model No. 461410908
A
AA
O
G
I
H
K
MM
P
Q
Q
P
LL
M
TT
DD
B
B
N
V
W
T
L
JJ
RR
U
S
II
D
C
KK
OO
NN
FF
HH
GG
HH
BB
X
Y
F
J
E
R
CC
Z
QQ
PP
EE
UU
VV
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
Estimated assembly time: 30 minutes.
SS
461410908 • 13
ASSEMBLY – Model No. 461410908
1
1
#10-16 X 1/2"
Self-Tap Screw
Qty: 16
A Place bottom shelf on table or grill container.
B Insert tabs on short leg assembly into bottom shelf.
C Attach leg assembly with two screw on each side.
D Repeat step B and C for long leg assembly.
CAUTION: Ends of screws have sharp points
D
Short leg assembled
Correctly assembled legs
B
ACK
FR
ONT
B
Short leg assembled
14 • 461410908
1
2
A Attach leg extenders. Check to make sure leg is seated all the way into the leg .
B Slide wheel and wheel spacer onto axle rod. Insert assembly into large hole in bottom shelf. Attach other wheel, wheel spacer, washer
and hitch pin.
Stand cart upright.
extender
1” Hitch Pin
Qty: 1
Turn cart upside down
A
B
Hub on wheel faces into grill bottom
Wheel Spacer
Qty: 2
Flat Washer
Qty: 1
461410908 • 15
3
A Overlap rails and hook tabs into slots. Pull rails to latch.
B Attach one screw in center of each rail.
C Attach rail and legs with two screws in each corner.
B
B
C
C
C
C
A
A
C
4
#10-16 X 1/2"
Self-Tap Screw
Qty: 10
B
A Place tabs on front panel beside leg tabs.
B Insert push pins into front panel and legs.
Push Pin
Qty: 2
A
A
B
B
16 • 461410908
This step requires two people to lift and position grill head onto cart.
A Attach heat shield with two #10-16x3/8" machine screws onto firebox as shown.
B With the lid closed, carefully lower the grill head onto the cart. Open lid and attach four screws inside grill bottom and into casting seat.
#10
Fiber Washer
Qty: 4
#10-24 X 3/8"
Machine Screw
Qty: 2
5
B
A
#10-16 X 3/4"
Self-Tap Screw
Qty: 4
461410908 • 17
6
A
C
C
#10-16 X 1/2"
Self-Tap Screw
Qty: 2
Loosen long wire and place behind front panel. Do not connect at this time.
A Hold control panel close to bottom casting. Attach ignitor wire to electronic ignition module.
B Position valves into burner tubes (see burner-valve view). Rotate control panel up and rest flange over rail.
C Attach control panel to legs with a screw in top hole on each side.
Correctly assembled burner tube and valve.
B
D
7
A Shelf slides into rails. Secure with 4 screws.
B Fascia tabs must insert into 2 slots in front of shelf, then slide towards leg.
C Fasten fascia with 1 screw into second hole through control panel and leg.
D Hook "S" hooks into holes on right shelf.
C
#10-16 X 1/2"
Self-Tap Screw
Qty: 5
A
B
C
18 • 461410908
8
Sideburner Body
Fascia
C
A
A Slide sideburner body onto rails. Attach with 4 screws.
B Place sideburner drip pan into the body and attach with 2 screws and wing nuts. Note position of
hole in the pan.
C Slide fascia round manifold and insert sideburner valve into slot. Fascia tabs must insert into 2
slots in front of shelf, then slide towards leg. Fasten fascia into second hole through control panel
and leg.
D Place bezel onto side valve and attach with #8-32x3/8” screws.
#10-24x3/8"
Machine Screw
Qty: 2
Sideburner
Drip Pan
B
#10-24
Wing Nut
Qty: 2
#10-16x1/2"
Self-Tap Screw
Qty: 5
#8-32x 3/8”
Machine Screw
Qty: 2
D
D
Bezel
Note position of holes in the pan.
461410908 • 19
9
A
B Attach long wire from electrode to electronic ignition module. Hook sideburner clip to sideburner tube and around manifold.
C Place sideburner grid and griddle onto sideburner body
Insert sideburner into assembly. Make sure valve fits into tube before attaching wing nuts to sideburner.
Sideburner
#10-24
Wing Nut
Qty:2
Sideburner tube and valve properly engaged.
C
NOTE:
Remove grid from sideburner
before using griddle.
B
Sideburner
Clip
Long Ignitor Wire
Sideburner Clip
Qty: 1
20 • 461410908
10
A
B Remove screws from handle and assemble to lid.
C Attach lid to sideburner assembly.
Attach hinges to sideburner lid.
#8-32x 3/8”
Machine Screw
Qty: 4
A
B
#8-32x3/8"
#10-16x1/2"
Self-Tap Screw
Qty: 4
Sideburner
Hinge
Sideburner
Lid
Sideburner
Handle
A Push control knobs onto valve stems.
B Insert + side of battery into ignitor module.
C Note correct position to hold ignitor button. Push button onto ignitor
module and turn right 1/4 turn to lock in place.
D Attach condiment basket to front panel.
Insert push pin into condiment basket.
C
Back of button
Turn 1/4
Correct position
C
#10-16x1/2"
Push Pin
Qty: 1
11
+
A
B
D
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