Charbroil 461410908 Owner's manual

Brand: Charbroil

Model: 461410908

Category: Barbecues & grills

Type: Owner's manual

THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have any questions or need assistance during assembly, please call 1-800-435-5194.

To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com

461410908 • 80014204 • 11-16-07

CAUTION:

Read and follow all safety statements, assembly

instructions, and use and care directions before

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer's instructions

could result in serious personal injury and/or

property damage.

CAUTION:

Some parts may contain sharp edges –

especially as noted in the manual! Wear

protective gloves if necessary.

MODEL 461410908 • PRODUCT GUIDE

THIS GRILL IS FOR NATURAL GAS USE ONLY.

2 • 461410908

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call

1-800-435-5194. Hours of Service Center Operation are

8:00 A.M. To 6:00 P.M. EST Monday - Friday.

• To order non-warranty replacement parts or accessories

please visit us on the web at www.charbroil.com or call

1-800-435-5194 and one of our friendly and knowledgeable

agents will be glad to assist you.

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use shall

not be stored in the vicinity of this or any

other appliance.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

CAUTION

For residential use only. Do not use for commercial

cooking.

Installation Safety Precautions

• This grill is designed for natural gas use at 7 inch water column

supply pressure. Verify supply pressure with your local gas

company. If supply pressure is different than 7 inch, contact a

certified plumber for assistance. Not for use with LP gas.

• Grill installation must conform with local codes, or in their

absence with National Fuel Gas Code, NFPA 54 / ANSI

Z223.1.

• Grill is not for use in or on recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or

Canada only. Do not modify for use in any other location.

Modification will result in a safety hazard.

DANGER

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Be alert to the possibility of serious bodily injury

if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

Model Number

Serial Number

Date Purchased

IMPORTANT: Fill out the warranty information below.

See rating label on grill for serial number.

WARNING

TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

461410908 • 3

To insure your satisfaction

and for follow-up service,

online at:

www.grillregistration.com

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this

product contain chemicals known to the State of

California to cause cancer, birth defects, and other

reproductive harm.

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handling this product.

WARNING

Do not attempt to repair or alter the

hose/valve/regulator for any “assumed” defect. Any

modification to this assembly will void your warranty

and create the risk of a gas leak and fire. Use only

authorized replacement parts supplied by

manufacturer.

4 • 461410908

USE AND CARE

DANGER

Connection should be made by a certified plumber. Supply the

plumber with a copy of these instructions. Incorrect

connection can result in a gas leak with possibility of fire.

WARNING

This grill is designed for natural gas use at 7 inch water

column supply pressure. Verify supply pressure with your

local gas company. If supply pressure is different than 7 inch,

contact a certified plumber for assistance. Not for use with

LP gas.

Connecting Your Grill to the Natural Gas Source

1. A professionally-installed shut-off valve between the supply

piping and the socket is recommended, but not required, by

the National Fuel Gas Code. Socket connection must be made

outdoors.

2. Coat the gas supply pipe nipple with gas resistant dope or

teflon tape. Screw socket onto gas supply pipe (house gas

source) as shown in Figure A below, and wrench-tighten.

Quick disconnect socket

House piping

Figure A

Natural Gas Connections and Service Regulators

Above 1/2 psi.

Prior to 1998, all residual gas service regulators were

set with an outlet pressure of 7 inches water column.

In the 1998 edition of NFPA 54, the National Fuel Gas

Code, a change was made allowing service regulators

of 2 and 5 psi.

With this change it was also required that an in line

regulator be connected between the service regulator

and the appliance regulator if the 2 or 5 psi system is

used. This additional regulator is not supplied with the

product.

It is possible for a consumer, making the connection

themselves, or a plumber, not checking, to tap into a 2

or 5 psi line. If a pressure of 2 psi or greater is supplied

to the appliance regulator on certain grills it will shut

down and not deliver any gas to the grill. Other

concerns are the quick disconnect socket and hose

which are only rated to 1/2 psi.

If the quick disconnect socket, hose, and grill are

properly connected and still not getting gas, delivery

pressure needs to be verified. If pressure is greater

than 1/2 psi, make sure that an in line regulator is

present.

Once the grill has been over-pressured, the regulator

may or may not have been damaged. The best practice

is to replace the regulator.

3. Pull back the sleeve on the quick disconnect socket and insert

the unattached end of the gas hose into the socket. Release

the sleeve and continue pushing the hose into the socket until

the sleeve snaps into the locked position. See Figure B.

Figure B

Gas hose Sleeve

4. When the quick disconnect socket and the gas hose are

connected, a valve in the socket opens automatically to permit

full gas flow. When the gas hose is disconnected, the valve in

the socket instantly and positively shuts off the flow of gas.

Because the valve in the socket positively shuts off the flow of

gas, the grill can be disconnected from the gas source by

disconnecting the gas hose from the quick disconnect socket.

The socket should be left attached to the gas source (house

piping). Figure C, on the following page, shows properly

connected hose and socket.

461410908 • 5

Figure C

If a coupling is supplied with your gas hose, do not

attach the coupling to the quick disconnect socket for

connection to your house piping. Use of the coupling

will alter the gas flow, which may be a safety concern

under some circumstances. See Figure D.

The quick disconnect socket should never be connected

to the grill. Direction of gas flow is indicated on the

socket.

CAUTION

Figure D

With proper assembly, the gas hose cannot be removed

without pushing the quick disconnect sleeve back. To

disconnect, push sleeve back and pull plug out of sleeve (this

automatically shuts off gas).

Please Note: Hose and assembly are C.S.A. listed for

natural gas, manufactured gas, mixed gas and for liquefied

petroleum and for LP Gas-Air mixtures on basis of 0.64

specific gravity for 1000 BTU’s per cubic foot of gas at 0.3

in. water column pressure drop. Only ANSI Z21.54 approved

hoses should be used with this grill.

The appliance and its individual shut off valve must be

disconnected from the gas supply piping system during any

pressure testing on that system at test pressures in excess

of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve during

any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psi (3.5kPa).

WARNING

Do not use hard metal piping of any kind to connect this

type of grill to natural gas source. Use only hose

specified by manufacturer. Using hard metal piping or

convoluted metal tubing is an unsafe practice. Movement

of the grill can cause breakage of metal pipe.

Leak Testing

1. Turn all grill control knobs to OFF.

2. Be sure gas hose is tightly connected to gas source.

3. Completely open gas source. If you hear a rushing sound, turn

gas off immediately. There is a major leak at the connection.

Correct before proceeding.

4. Brush soapy solution onto area circled below.

5. If “growing” bubbles appear, there is a leak. Close gas

source immediately and re-tighten connection. If leaks cannot

be stopped do not try to repair. Call for replacement parts.

Order new parts by giving the serial, model number and name

of items needed to the Grill Service Center at 1-800-435-5194.

6. Always close gas source after performing leak test.

s Never remove threaded

orifice at end of valve.

6 • 461410908

WARNING

For Safe Use Of Your Grill And To Avoid Serious

Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in bottom or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch, covered

patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.

(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. Maintain

10 ft. clearance to objects that can catch fire or sources of

ignition such as pilot lights on water heaters, live electrical

appliances, etc..

• Apartment Dwellers:

Check with management to learn the requirements and fire

codes for using a gas grill in your apartment complex. If

allowed, use outside on the ground floor with a three (3) foot

clearance from walls or rails. Do not use on or under

balconies.

• NEVER attempt to light burner with lid closed. A buildup

of non-ignited gas inside a closed grill is hazardous.

Safety Tips

sWhen grill is not in use, turn off all control knobs and gas

source.

sNever move grill while in operation or still hot.

sUse long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

sNever move grill while in operation or still hot.

sMaximum load for sideburner and side shelves is 10 lbs.

sThe grease cup must be attached to grease tray and emptied

after each use. Do not remove grease cup until grill has

completely cooled.

sIf you notice grease or other hot material dripping from grill

onto valve or gas hose, turn off gas source at once.

Determine the cause, correct it, then clean and inspect valve

and hose before continuing. Perform a leak test.

sIf you have a grill problem see the "Troubleshooting Section".

CAUTION

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result. If a grease fire develops, turn knobs and gas

source off.

• Do not leave grill unattended while preheating or

burning off food residue on HI. If grill has not been

regularly cleaned, a grease fire can occur that may

damage the product.

 Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

461410908 • 7

CAUTION

If ignition does NOT occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat the

lighting procedure. If the burner does not ignite with

the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate

knobs from HIGH to LOW. You should see a smaller flame in

LOW position than seen on HIGH. Always check flame prior to

each use. If only low flame is seen refer to "Sudden drop or low

flame" in the Troubleshooting Section.

Before Your First Cookout

• Light burners, check to make sure they are lit, close the lid and

warm up grill on HIGH for 15 minutes. Curing of paint and parts

will produce an odor only on first lighting.

Turning Grill Off

• Turn all knobs to position. Turn LP cylinder off by turning

hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time

between burner and electrode. See "Troubleshooting" if no click

or spark.

Valve Check

• Important: Make sure gas is off at gas source before

checking valves. Knobs lock in position. To check

valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly

before using grill. Turn knobs to LOW position then turn back to

position. Valves should turn smoothly.

Hose Check

• Before each use, check to see

if hoses are cut, worn or kinked.

Replace damaged hoses before

using grill. Use only

hose specified by manufacturer.

OFF

Normal

Hose

Kinked

Hose

Match-lighting hole is

on side of grill bottom

Match Lighting

1. Open lid.

2. Hold lit match to any port on the burner. Push in and turn

sideburner knob to HIGH . Be sure burner lights and stays lit.

• Sideburner Use

a on grid Remove grid

from sideburner before using griddle. Do not close lid when

using griddle.

Do not use a cooking pot larger th n 9” .

Match Lighting

1. Open lid during lighting.

2. Match holder is on the left rear leg. Attach match to match

holder, light match. Place match into match lighting hole from

outside of grill bottom (as shown).

3. Push in and turn left knob to . Be sure burner lights and

stays lit.

4. Push in and turn other knob to .

Griddle

Grid

8 • 461410908

Burner

Carry-Over Tube

Heat

Tents

CAUTION

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the

flame isn’t as strong as it should be, take the time to check and

clean the venturi’s.

In some areas of the country, spiders or small insects have been

known to create “flashback” problems. The spiders spin webs, build

nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of

gas to the burner. The backed-up gas can ignite in the venturi behind

the control panel. This is known as a flashback and it can damage

your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and

venturi assembly should be removed from the grill and cleaned

before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Cleaning The Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting the grill.

1. Turn gas off at control knobs and gas source.

2. Remove cooking grids and heat tents.

3. Remove two pal nuts, carry-over tube and burners.

4. Under grill, remove grease cup and tray. Clean with soap

and water.

5. Disconnect battery and under console disengage ignitor

wire.

6. Wipe ceramic electrode with rubbing alcohol and cloth.

7. Clean carry-over tube and burners exterior with soap and

water. Lay burners on flat surface, insert garden hose

(preferably with nozzle), into burner tubes forcing water

through tubes. Make sure water comes out of every

porthole. Open clogged portholes with a thin wire. Shake

out excess water and examine portholes. Due to normal

wear and corrosion some portholes may become enlarged,

if so replace burner. If any horizontal cracks appear from

porthole to porthole or large holes (other than portholes)

are found replace burner.

8. If grill is to be stored, coat burners lightly with cooking oil.

Wrap in protective cover to keep insects out. If not storing

use following steps.

VERY IMPORTANT: Burner tubes must engage valve

openings as shown (A).

9. Attach ignitor wire to electrode. Replace battery.

10. Reposition cooking grids and heat tents. Place clean

grease tray and pan into grill bottom.

11. Before cooking again on grill, perform a "Leak Test" and

"Burner Flame Check".

Burner tubes correctly

engaged in valves

Burner

Tube

Valve

461410908 • 9

Food Safety

Food safety is a very important part of enjoying the outdoor

cooking experience. To keep food safe from harmful bacteria,

follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and

utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at

1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am-

4:00 pm EST.

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast on the

outside. Use a meat thermometer to be sure food has reached

a safe internal temperature, and cut into food to check for

visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F. Juices

should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach

160° F, and be brown in the middle with no pink juices. Beef,

veal and lamb steaks, roasts and chops can be cooked to 145°

F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot

dogs, grill to 165° F, or until steaming hot.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• If the outdoor cooking gas appliance is not in use, the gas must

be turned off at the supply cylinder. Storage of an outdoor

cooking gas appliance indoors is permissible only if the cylinder

is disconnected and removed from the appliance.

• Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner

Assembly” instructions before starting grill.

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare

Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and

Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,

Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan

Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;

5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;

6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; 6,935,327; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035;

D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S;

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and

smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution

of detergent and water or use a grill cleaner with scrub brush

on insides of grill lid and bottom. Rinse and allow to completely

air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

s Do not use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder

for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive

cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

•Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

10 • 461410908

CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL

Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that

many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel

particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or

wire wool scouring pad instead of a nylon scouring pad to clean your grill. In coastal areas, small rust pits may develop on

the surface of your grill that cannot be fully removed by a cleaner. Concentrate bleaches and other solutions containing

chlorine can also cause rust pits and should not be used.

Cooking creates smoke that may eventually coat and discolor the stainless steel surface. Grease fires will darken the

stainless steel surface, but will not affect the integrity of the steel. Periodic cleaning of the cooking surface and inside of the

grill helps decrease the risk of a fire. The methods below are suggestions for cleaning stainless steel surfaces. Choose a

cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the

life and prevent discoloration of your grill.

Routine Care

After each use, let your grill cool and then wipe the grill with a soft, damp, soapy cloth and rinse with clean water. It is

important to remove any food particles or marinade from the stainless steel surface of your grill. Most marinades are highly

acidic and damage stainless steel. DO NOT USE STEEL OR WIRE WOOL. To clean, polish and protect your stainless steel

grill on a weekly basis use Char-Broil® Stainless Steel Grill Cleaner. For quick, convenient cleaning, use Char-Broil®

Stainless Steel Grill Wipes.

Stubborn Stains and Rust

Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor

conditions, or extreme cooking temperatures. For stubborn rust stains and grease stains, you can restore your grill with the

Char-Broil Stainless Steel Restoration Kit. It is available at major retailers retailers or you can buy it online at

or . For the latest new products and information for the care and cleaning of your

stainless steel grill go to www.charbroil.com.

* Always rub or wipe in the direction of the grain or polish lines in the stainless steel surface, not across them.

** Do not let stainless steel cleaners come in contact with painted or plastic surfaces as damage may occur.

www.charbroil.com www.grilllovers.com

ROUTINE CARE

Char-Broil® Stainless Steel

Grill Cleaner

ROUTINE CARE

Char-Broil® Stainless Steel

Grill Wipes

STUBBORN STAINS AND RUST

Char-Broil® Stainless Restoration Kit

461410908 • 11

PARTS LIST – Model No. 461410908

Key Qty. Description . . . . . . . . . . . . . . Part #

A 1 Bottom Shelf . . . . . . . . . . . . . . 80014214

B 4 Rails . . . . . . . . . . . . . . . . . . . . 80014218

C 1 Lid Assembly. . . . . . . . . . . . . . 80014224

D 1 Firebox Assembly . . . . . . . . . . 80014220

E 4 Burners . . . . . . . . . . . . . . . . . . 80014221

F 1 Carry-Over Tube . . . . . . . . . . . 80014223

G 1 Heat Shield . . . . . . . . . . . . . . . 80014128

H 2 Wheels . . . . . . . . . . . . . . . . . . 80014103

I 1 Axle Rod . . . . . . . . . . . . . . . . . 80014104

J 4 Heat Tents . . . . . . . . . . . . . . . . 80014105

K 1 Grease Tray Assembly . . . . . . 80014087

L 1 Match Holder w/Chain. . . . . . . 80014217

M 1 Fascia, Right . . . . . . . . . . . . . . 80014199

N 1 Fascia, Left . . . . . . . . . . . . . . . 80014225

O 2 Leg Extenders. . . . . . . . . . . . . 80014116

P 5 Control Knobs . . . . . . . . . . . . . 80014059

Q 5 Bezels . . . . . . . . . . . . . . . . . . . 80014060

R 1 Electrode. . . . . . . . . . . . . . . . . 80014222

S 1 Electronic Ignition Module. . . . 80014211

T 1 Sideburner . . . . . . . . . . . . . . . 80014091

U 1 Sideburner Clip . . . . . . . . . . . . 80014124

V 1 Sideburner Body . . . . . . . . . . . 80014229

W 1 Sideburner Drip Pan . . . . . . . . 80014090

X 1 Sideburner Lid Assy . . . . . . . . 80014093

Y 1 Sideburner Handle . . . . . . . . . 80014096

Z 1 Sideburner Grid. . . . . . . . . . . . 80014106

AA 1 Condiment Basket. . . . . . . . . . 80014226

BB 2 Sideburner Lid Hinge Assy . . . 80014125

CC 1 Griddle. . . . . . . . . . . . . . . . . . . 80014107

DD 1 Right Shelf. . . . . . . . . . . . . . . . 80014219

Key Qty. Description. . . . . . . . . . . . . . . Part #

EE 1 Front Panel . . . . . . . . . . . . . . . 80014212

FF 1 Warming Rack . . . . . . . . . . . . . 80014110

GG 1 Cook Grid . . . . . . . . . . . . . . . . 80014126

HH 2 Cook Grids . . . . . . . . . . . . . . . 80014129

II 1 Manifold Assy . . . . . . . . . . . . . 80014228

JJ 1 Control Panel. . . . . . . . . . . . . . 80014201

KK 1 Logo Plate . . . . . . . . . . . . . . . . 80014050

LL 1 Leg Assembly, Long . . . . . . . . 80014215

MM 1 Leg Assembly, Short . . . . . . . . 80014216

NN 1 Temperature Gauge . . . . . . . . 80014048

OO 1 Temperature Gauge Bezel. . . . 80014049

PP 1 Grease Cup . . . . . . . . . . . . . . . 80014122

QQ 1 Grease Cup Clip . . . . . . . . . . . 80014123

RR 2 Silicone Rubber Bumpers, Lid . . . 80014052

SS 1 Electronic Ignition Button . . . . 80014120

TT 3 "S" Hooks . . . . . . . . . . . . . . . . 80014127

UU 1 Natural Gas Hose Assy . . . . . . 80014236

VV 2 Axle Spacer . . . . . . . . . . . . . . . 80014134

1 Product Manual, English . . . . . 80014204

1 Product Manual, French . . . . . 80014205

1 Hardware Bag . . . . . . . . . . . . . 80014081

1 Screw Driver

42 #10-16x1/2" Self-Tap Screw

4 #10-24x3/8" Machine Screw

6 #8-32x3/8" Machine Screw

1 Flat Washer

4 Fiber Washer

4 #10-24 Wing Nut

4 #10-16x3/4" Self-Tap Screw

1 Hitch Pin

3 Push Pin

12 • 461410908

PARTS DIAGRAM – Model No. 461410908

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from

those on your particular grill model. However, the method of assembly remains the same.

Estimated assembly time: 30 minutes.

461410908 • 13

ASSEMBLY – Model No. 461410908

#10-16 X 1/2"

Self-Tap Screw

Qty: 16

A Place bottom shelf on table or grill container.

B Insert tabs on short leg assembly into bottom shelf.

C Attach leg assembly with two screw on each side.

D Repeat step B and C for long leg assembly.

CAUTION: Ends of screws have sharp points

Short leg assembled

Correctly assembled legs

ACK

ONT

Short leg assembled

14 • 461410908

A Attach leg extenders. Check to make sure leg is seated all the way into the leg .

B Slide wheel and wheel spacer onto axle rod. Insert assembly into large hole in bottom shelf. Attach other wheel, wheel spacer, washer

and hitch pin.

Stand cart upright.

extender

1” Hitch Pin

Qty: 1

Turn cart upside down

Hub on wheel faces into grill bottom

Wheel Spacer

Qty: 2

Flat Washer

Qty: 1

461410908 • 15

A Overlap rails and hook tabs into slots. Pull rails to latch.

B Attach one screw in center of each rail.

C Attach rail and legs with two screws in each corner.

#10-16 X 1/2"

Self-Tap Screw

Qty: 10

A Place tabs on front panel beside leg tabs.

B Insert push pins into front panel and legs.

Push Pin

Qty: 2

16 • 461410908

This step requires two people to lift and position grill head onto cart.

A Attach heat shield with two #10-16x3/8" machine screws onto firebox as shown.

B With the lid closed, carefully lower the grill head onto the cart. Open lid and attach four screws inside grill bottom and into casting seat.

#10

Fiber Washer

Qty: 4

#10-24 X 3/8"

Machine Screw

Qty: 2

#10-16 X 3/4"

Self-Tap Screw

Qty: 4

461410908 • 17

#10-16 X 1/2"

Self-Tap Screw

Qty: 2

Loosen long wire and place behind front panel. Do not connect at this time.

A Hold control panel close to bottom casting. Attach ignitor wire to electronic ignition module.

B Position valves into burner tubes (see burner-valve view). Rotate control panel up and rest flange over rail.

C Attach control panel to legs with a screw in top hole on each side.

Correctly assembled burner tube and valve.

A Shelf slides into rails. Secure with 4 screws.

B Fascia tabs must insert into 2 slots in front of shelf, then slide towards leg.

C Fasten fascia with 1 screw into second hole through control panel and leg.

D Hook "S" hooks into holes on right shelf.

#10-16 X 1/2"

Self-Tap Screw

Qty: 5

18 • 461410908

Sideburner Body

Fascia

A Slide sideburner body onto rails. Attach with 4 screws.

B Place sideburner drip pan into the body and attach with 2 screws and wing nuts. Note position of

hole in the pan.

C Slide fascia round manifold and insert sideburner valve into slot. Fascia tabs must insert into 2

slots in front of shelf, then slide towards leg. Fasten fascia into second hole through control panel

and leg.

D Place bezel onto side valve and attach with #8-32x3/8” screws.

#10-24x3/8"

Machine Screw

Qty: 2

Sideburner

Drip Pan

#10-24

Wing Nut

Qty: 2

#10-16x1/2"

Self-Tap Screw

Qty: 5

#8-32x 3/8”

Machine Screw

Qty: 2

Bezel

Note position of holes in the pan.

461410908 • 19

B Attach long wire from electrode to electronic ignition module. Hook sideburner clip to sideburner tube and around manifold.

C Place sideburner grid and griddle onto sideburner body

Insert sideburner into assembly. Make sure valve fits into tube before attaching wing nuts to sideburner.

Sideburner

#10-24

Wing Nut

Qty:2

Sideburner tube and valve properly engaged.

NOTE:

Remove grid from sideburner

before using griddle.

Sideburner

Clip

Long Ignitor Wire

Sideburner Clip

Qty: 1

20 • 461410908

B Remove screws from handle and assemble to lid.

C Attach lid to sideburner assembly.

Attach hinges to sideburner lid.

#8-32x 3/8”

Machine Screw

Qty: 4

#8-32x3/8"

#10-16x1/2"

Self-Tap Screw

Qty: 4

Sideburner

Hinge

Sideburner

Lid

Sideburner

Handle

A Push control knobs onto valve stems.

B Insert + side of battery into ignitor module.

C Note correct position to hold ignitor button. Push button onto ignitor

module and turn right 1/4 turn to lock in place.

D Attach condiment basket to front panel.

Insert push pin into condiment basket.

Back of button

Turn 1/4

Correct position

#10-16x1/2"

Push Pin

Qty: 1

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Charbroil 461410908 Owner's manual

Brand: Charbroil

Model: 461410908

Category: Barbecues & grills

Type: Owner's manual

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Charbroil 461410908 Owner's manual

Charbroil 461410908 Owner's manual

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