Moduline systems A Operating instructions

Brand: Moduline systems

Model: A

Type: Operating instructions

12513 Loma Rica Dr., Grass Valley, CA 95945

Phone: (530) 272-8786 / Fax: (530) 272-1638

Email: info@modulinesystems.com

Web: www.modulinesystems.com

Moduline Systems\Manuals\Model A Ver 2/20/13

Reliable liquid dispensing

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Model A Dispenser

Operation Manual

Reliable liquid dispensing

at an affordable price

Table of Contents

Contents Page

Introduction 1

Initial Setup – Installing & Adjusting Syringe 1

Final Setup for Use as a Handheld Dispenser 1

Final Setup for Use as an Automated Dispenser 2

Using the System 2

Clean Up 2

Figures

(1) Model A Dispenser – Front View with Syringe Installed 4

a. Detail of Syringe Adjustment Mechanism &

Placement of Actuator Fork

b. Detail View of 2 mL Syringe

c. Detail View of 5 mL Syringe

(2) Model A Dispenser – Back Panel 5

(3) Model A Hand Control with Dispense Manifold & Needle 6

(4) Suggested Hand Position on Hand Control 6

Specifications 7

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Introduction

The Moduline Systems Model A Dispenser is an analog syringe pump designed for

precision hand and automated microplate dispensing.

The Model A will be shipped in 1 – 2 boxes depending on what accessories are ordered

with it. Open boxes carefully and retain all materials in the event of a component return or

subsequent shipment to an alternate location.

Initial Setup – Installing and Adjusting Syringe Volume

Safety Note: Always turn the power off when installing, removing, or adjusting the syringe to

prevent accidental actuation and possible harm to finger or syringe.

1. Install the syringe assembly to the front panel by first guiding the metal plunger shaft into the

slot of the actuator fork (NOTE: adjustment stop must be on the top side of actuator fork as

shown in figure 1a) and then pressing the syringe main body fully into the black syringe

holder receptacle. It is important that the syringe be grasped by the main body when being

installed or removed. Failure to do so will put excess stress on the plastic extremities and

lead to premature part failure.

2. Determine the required syringe volume setting. For single needle dispensing the volume

setting is simply the desired volume. When a manifold is to be used the volume setting is the

total of all of the well volumes being filled. Example:

Desired 100 µL per well

8 port manifold used

8 x 100 µL = 800 µL

Figure 1b shows a 2 mL syringe set at 800 µL

3. Loosen the adjustment locking screw.

4. Raise the plunger shaft upward until the plunger reference line is aligned with the desired

volume on the syringe scale – See Figures 1b & 1c.

5. With the adjustment stop resting on top of the actuator fork, firmly re-tighten the adjustment

locking screw.

6. Install the AC Power cord into the dispenser’s rear panel mounted receptacle – See Figure

2. The internal power system is automatically compatible within the voltages range of 90 –

264 VAC @ 47 to 63 Hz.

Final Setup for Use as a Handheld Dispenser

1. Insert the dispenser control plug of the hand held dispense controller into the dispense

control receptacle – See Figure 2.

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2. Connect the Inlet fluid line to the syringe’s inlet (bottom) port.

3. Connect the fluid inlet line of the hand control to the syringe’s outlet (top) port.

4. For single vial or tube filling, install the luer mounted plastic tip to the mated fitting of the

hand control. For microplate filling, attach the 8 port manifold to the luer fitting on the

hand control as shown in Figure 3

Final Setup for Use as an Automated Dispenser

IMPORTANT: POWER MUST BE REMOVED (OFF) FROM THE DISPENSER UNIT WHEN

INSTALLING OR REMOVING THE COMMUNICATION CABLE. FAILURE TO DO SO MAY

DAMAGE ELECTRONIC COMPONENTS.

1. Connect one end of the communication cable to the rear of the Model A and the other to

the rear of the conveyor.

2. Connect the inlet fluid line to the syringe’s inlet (bottom) port.

3. Connect the inlet fluid line of the dispense manifold to the syringe’s outlet (top) port

Using the System

See conveyor manual for use as an automated dispenser

1. Insert inlet line into the reagent reservoir.

2. Adjust the dispenser’s speed control for the fastest speed possible that does not cause

splashing. Avoid low speeds when using a manifold as this will cause the precision to be

lower.

3. Normally, the hand control is held in the palm and activated with the thumb as shown in

Figure 4.

4. With all components connected, place the dispense manifold / needle over a catch

receptacle and hold down the push button on the hand control, or alternately move the

prime switch on the Model A to the “Up” position, until bubble free fluid is being

dispensed from the manifold / needle.

Note: A single press of the push button will produce 1 dispense. Held down, the dispensing

will be continuous at a rate set by the speed control, until released.

5. Best results with microplate dispensers will be achieved by holding the hand control as

shown in Figure 4 with the fluid being directed against the side wells.

6. If a manifold needle becomes clogged, insert the cleaning wire into its bore to remove

the obstruction as shown in instructions that accompany the manifold.

System Cleanup

1. Remove the Teflon reagent pickup straw from the reservoir.

2. Place the dispense manifold / needle over a suitable container.

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3. Hold down the hand control dispense button or initiate a prime cycle by moving the prime

switch to the down position until all reagent has been removed from the system.

4. After the system is empty, it should be flushed with an appropriate cleaning solution, if

desired, and finally with distilled water. This is done by placing the Teflon reagent pickup

straw into the liquid and again priming until the system is completely rinsed of the reagent.

It is recommended that the system be left “wet” until the next use. If possible the

manifold should have its needles submerged in water to prevent drying out and

possible clogging.

Reliable liquid dispensing

at an affordable price

Reliable liquid dispensing

at an affordable price

Reliable liquid dispensing

at an affordable price

Reliable liquid dispensing

at an affordable price

Model A – Specifications

Pump Type

Positive displacement single-channel syringe pump

Precision

CV Syringe manifold Configuration

≤ 3% 2 mL syringe with 8 Port Manifold

Operating Parameters

Standard Syringe sizes 2.0 mL 5.0 mL

Resolution 100 µL 250 µL

Range 100 µL to 2000 µL 250 µL to 5000 µL

Power Requirement

100 – 240 VAC 0.5A 50 – 60 Hz

Fluid Contact Materials

Syringe: Borosilicate glass and PTFE seal (UHMWPE optional), connecting parts

consist of ABS, Delrin & HDPE

Valves: Polypropylene body & EPDM O-Ring

Filter: Acetal w/Delrin washer

Dimensions

Height 9 3/8 in. (238 mm)

Width 4 1/4 in. (106 mm)

Depth 6 1/2 in. (165 mm)

Weight 4 3/4 Lb (2.15 kg)

Environmental (Operating)

Temperature 15 C to 40 C (59 F to 104 F)

Humidity 20% to 95% RH at 40 C (104 F)

Throughput with Moduline Systems Conveyor

Plates / Hr Dispenser Configuration

180 1 Model A with 8 port manifold

280 1 Model A with 16 port manifold

340 2 Model A dispensers with 8 port manifolds

480 2 Model A dispensers with 16 port manifolds

Regulatory Compliance

The Model A is a general laboratory device not subject to FDA regulatory approval.

UL / CE approved components are used wherever possible.

Moduline systems A Operating instructions

Brand: Moduline systems

Model: A

Type: Operating instructions

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Moduline systems A Operating instructions

Moduline systems A Operating instructions

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