AEM NTA01-001 Operating instructions

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Operating instructions

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SPECIAL NOTICE
Ownership of this product has been transferred to Cobham Aerospace Communication
from Anodyne Electronics Manufacturing (AEM) and Northern Airborne Technology
(NAT). Cobham is responsible for all matters related to this product, including sales,
support and repair services.
Please note the transition to convert product manuals and supporting documentation is
an ongoing process and is being addressed on an ‘as needed’ basis.
All references to AEM and NAT product part numbers (and associated images) are
equivalent to Cobham product part numbers.
Contact info:
Cobham Aerospace Communication,
6400 Wilkinson Drive, Prescott, Arizona, 86301.
Telephone: (928) 756-1615 or refer to the following website:
www.wulfsberg.com for more information.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
Proprietary Information: Use or disclosure of this data is subject to the restrictions specified in the introductory
section of this document
Page 1
REVISION 1.00.150430
PROPRIETARY NOTICE
PROPRIETARY STATEMENT
This document contains confidential and proprietary information and is the property of Chelton Avionics, Inc., a subsidiary of
Cobham plc. It is to be provided in confidence on the condition that by receipt it is not reproduced or copied in whole or in part, or
used to furnish such information to others, or to make use of it for purposes other than specified by the Usage Statement. The
previous statement shall not apply to the extent that such statement violates any federal or state laws requiring such information to
be made available to the public. Non-current versions of this document must be returned to Chelton Avionics, Inc. or destroyed or
shredded in a manner that renders the document completely and totally unusable and illegible.
EXPORT CONTROLS STATEMENT
The technical data within this document is controlled for export under the export administration regulations (EAR), 15 CFR PARTS
730-774, violations of these laws may be subject to fines and penalties under the export administration act.
FCC STATEMENT
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation. Before operating the products covered by this document, read the operating
instructions for safe usage. Regarding Part 15.21, changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
USAGE STATEMENT
The data in this document was developed only to maintain systems and/or parts manufactured by, manufactured for, or approved
by Cobham. The data may not be applicable to any other systems and/or parts, regardless of their apparent similarity to systems
and/or parts manufactured by, manufactured for, or approved by Cobham. Do not rely, in any way, on data in this document to
maintain or otherwise support systems and/or parts that were not manufactured by, manufactured for, or approved by Cobham,
without evidence that the Federal Aviation Administration or other regulatory agency has determined that the data in this document
is valid for such use. This document shall not be used for the development, manufacture, service, support, modify, overhaul or
obtain FAA or any other regulatory approval of any other products than are specified within.
Cobham assumes no liability whatsoever, whether contractual, warranty, tort or otherwise, for unauthorized work not performed in
accordance with Chelton Avionics, Inc. approved procedures.
DOCUMENT COPYRIGHTS
Recipients agree to hold the contents of this document in confidence and agree to use only for the recipients internal purposes to
maintain the referenced equipment. This document and its contents shall not be used, reproduced, transmitted, or distributed for
any other purpose. The recipient also agrees to not disclose, share, or copy for distribution any of the contents of this document to
any third party except as provided by written permission from Chelton Avionics, Inc. Copy or disclosure of the contents of this
document by anyone without the written approval of Chelton Avionics, Inc. may result in criminal or civil liability.
DISCLAIMER
The content of this document has been reviewed for accuracy and is believed to be reliable, however no responsibility is assumed
for typographical errors and inaccuracies. Chelton Avionics, Inc. reserves the rights to revise the contents within to improve
accuracy and apply updated information related to design and serviceability without prior notice to users. The latest published
revision is the only version authorized for use.
PROPERTY AND COPYRIGHT STATEMENT
The copyright and ownership of all manuals, drawings, specifications and data as may be provided by Chelton Avionics, Inc. within
this document shall remain the property of Chelton Avionics, Inc.
All other brand and product names are trademarks or registered trademarks of their respective holders.
Copyright
©
Chelton Avionics, Inc.
All Rights Reserved
Cobham Aerospace
Communications
6400 Wilkinson Drive
Prescott, AZ USA 86301
T: (928) 708-1550
F: (928) 541-7627
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
INSTALLATION AND OPERATION MANUAL
REV 5.00 June 12, 2012
Anodyne Electronics Manufacturing Corp.
15-1925 Kirschner Road
Kelowna, BC, Canada.
V1Y 4N7
Telephone (250) 763-1088
Facsimile (250) 763-1089
Website: www.aem-corp.com
© 2012 Anodyne Electronics Manufacturing Corp. (AEM),
All Rights Reserved
SM71
NTA01
-001
Motorola Series Radio Adapter
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
Installation and Operation Manual Page ii
ENG-FORM: 820-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
COPYRIGHT STATEMENT
© 2012 Anodyne Electronics Manufacturing Corp. (AEM), All Rights Reserved
This publication is the property of AEM and is protected by Canadian copyright laws.
No part of this document may be reproduced or transmitted in any form or by any
means including electronic, mechanical, photocopying, recording, or otherwise, without
the prior written permission of AEM.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
Installation and Operation Manual Page iii
ENG-FORM: 820-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
Prepared By:
Checked By:
Approved By:
The status of this installation and operation manual is controlled by the revision shown on the title page.
The status of each section is controlled by revision shown in the footer of each page. All revisions
affecting sections of this manual have been incorporated.
AEM MANUAL REVISIONS
Section
Revision Number
Revision Description
Date
All
Rev: 5.00
Updated drawings and template
Jun 12, 2012
Tony Pearson
Designer
Jun 12, 2012
Loen Clement
Designer
Jun 26/12
Tom Betzelt
Product Support
Manager
June 26, 2012
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
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NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
Installation and Operation Manual Page iv
ENG-FORM: 820-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
Table of Contents
Section Title Page
1.0 Description
1.1 Introduction 1-1
1.2 Purpose of Equipment 1-1
1.3 Features 1-1
1.4 Specifications 1-2
1.4.1 Electrical Specifications 1-2
1.4.2 Physical Specifications 1-4
1.4.3 Environmental Specifications 1-4
2.0 Installation
2.1 Introduction 2-1
2.2 Unpacking and Inspection 2-1
2.2.1 Warranty 2-1
2.3 Installation Procedures 2-1
2.3.1 Warnings 2-1
2.3.2 Cautions 2-1
2.3.3 Cabling and Wiring 2-2
2.3.4 Installation of Radio into NTA01-001 2-2
2.3.5 Post-Installation Checks 2-2
2.3.6 Adjustments 2-3
2.4 Continued Airworthiness 2-3
2.5 Accessories Required But Not Supplied 2-3
2.6 Installation Drawings 2-4
3.0 Operation
3.1 Introduction 3-1
3.2 General 3-1
3.3 Operation Specifics 3-1
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Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 1-1
ENG-FORM: 800-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
Section 1.0 Description
1.1 Introduction
This manual contains information on the NTA01-001 Motorola Series Radio Adapter. All derivative
products will be covered by manual supplements which can be obtained from AEM as required.
Information in this section consists of purpose of equipment, features and specifications.
Note: The NTA01-001 Motorola Series Radio Adapter has been designed for use with the remote-
mounted version of Motorola’s Astro and XTL-series radios. If there is any question about the
suitability of the NTA01-001 for a specific Motorola radio, contact the Product Support department
at AEM.
1.2 Purpose of Equipment
The NTA01-001 is a remote-mounted adapter unit, specifically designed to incorporate the remote-
mounted version of Motorola’s Astro and XTL-series radios into an aircraft environment. It provides all
required interface functions to integrate a car/motorcycle radio into an aircraft environment, such as
power conversion, mic excitation, sidetone generation, impedance matching and level conversion.
1.3 Features
The NTA01-001 is a tray-mounted unit that accepts remote-mounted versions of the Motorola radio (7
inches long maximum and with a 15-watt transmit maximum radio). The preferred method of control of
the Motorola radio is via a TH-Series Tac/Com Control head with a suitable radio interface installed in it.
The NTA01-001 provides voltage conversion from +28 to +13 Vdc, mic bias for amplified microphones, a
remote on/off line (supplied by the control head), artificial sidetone during transmission, and level and
impedance matching of the radio’s audio signals to the aircraft audio system.
Programming of the Motorola Astro radio is accomplished with a PC and a Motorola RIB or SRIB box and
Motorola RSS programming software via a 15-pin connector on the front of the NTA01-001. The feature
is not available with the XTL-series radios.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 1-2
ENG-FORM: 800-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
1.4 Specifications
1.4.1 Electrical Specifications
Power Supply One switcher and one linear regulator with over-voltage,
over-current and thermal protection.
Operating Voltages:
Nominal +27.5 Vdc
Maximum +30.3 Vdc
Minimum +22.0 Vdc
Emergency +18.0 Vdc
Current Consumption
NTA01-001 only 250 mA @ +28 Vdc
With radio 500 mA typical @ +28 Vdc Standby
2.75 A typical @ +28 Vdc transmitting at 10 W
Power Output to radio +13 Vdc ±10% @ 5 A max. (20% duty cycle)
Internal Fuse 7 A
Breaker Current Rating 5 A
Input Signals
Mic Input from audio control panel:
Level 250 mVrms
Mic AC Input Impedance 150 Ω ± 10%
Mic DC Input Impedance 470 Ω ± 10%
Input Type Single ended
Speaker Input from radio:
Level 6.4 Vrms
Input Impedance 600 Ω ± 10%
Input Type Balanced
Power On/Off:
Level <1 Vdc (logic low)
>3 Vdc (logic hi)
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 1-3
ENG-FORM: 800-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
Output Signals
Mic Output to radio:
Level 150 mVrms ±10% into 150 Ω
Output Type Balanced
Received Audio Output to audio control panel:
Receive Audio Level 100 mW into 600 Ω nominal
Sidetone Audio Level 25 mW into 600 Ω nominal
Output Type Balanced
Frequency Response <3 dB from 350 Hz to 6000 Hz
Distortion <10% @ rated output
Noise Level Without Signal >50 dB down from rated output
Receive Audio Output Regulation <10% variation when the load is changed to 75% and
400% of the rated load
Relay Contacts 1 A @ 30 Vdc max. (Closed when keyline active)
Bi-directional Signals
RF Input/Output Impedance 50 Ω
Floating lines that pass through the NTA01-001 to the Radio:
Lines from J2 to J102:
CTS-RS232
EMER
N/C SPARE
SW B+
N/C SPARE
SPKR HI
SPKR LO
DIG GND
BUSY
BUS -
RX-RS232
N/C SPARE
TX-RS232
BUS +
RTS-RS232
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 1-4
ENG-FORM: 800-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
1.4.2 Physical Specifications
Height 7.29" (185.2 mm) max.
Depth 14.02” (356.1 mm) max. (not including connector)
Width 2.99" (75.9 mm) max.
Weight 4.51 lbs (2.0 kg) max. (without radio installed)
Mounting Vertical Tray Mount (custom size)
Part Number: NTA-VT1
Finish Black anodized
Connectors Male 25 pin D-sub connector with V5 Locktabs
Female 15 pin D-sub connector (no locking hardware)
Female TNC
Installation Kit AEM part # NTA-IKC
1.4.3 Environmental Specifications
Operating Temperature:
Low -30˚ C
High +60˚ C
Short-time High +60˚ C
Ground Survival Temperature:
Low -40˚ C
High +85˚ C
Altitude +15,000 ft (+4,572 m).
Shock Operational 6g for 11 ms in all axes
Crash Safety, Impulse 20 g for 11 ms in all axes
Crash Safety, Sustained 20 g for 3 s in all axes
Qualification
DO-160D Env. Cat. A4-BXB[(SM)(UF)]
1
XXXXXXXB
2
AXXXBXXXX
1 Vibration testing is being performed to pre-Change 1.
2 Only the Normal Operating Conditions (DC) will be tested.
Vibration DO-160D, Sec. 8.0, Cat. (SM) (UF)
End of Section 1.0
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 2-1
ENG-FORM: 805-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
Section 2.0 Installation
2.1 Introduction
Information in this section consists of: unpacking and inspection procedures, installation procedures,
post-installation checks, and installation drawings.
2.2 Unpacking and Inspection
Unpack the equipment carefully. Inspect the unit visually for damage due to shipping and report all such
claims immediately to the carrier involved. Note that each unit should have the following:
- NTA01-001 Motorola Series Radio Adapter
- Product Information Card
- Release certification
Verify that all items are present before proceeding and report any shortage immediately to your supplier.
2.2.1 Warranty
All Anodyne Electronics Manufacturing Corp. (AEM) products are warranted for 2 years. See the website
www.aem-corp.com/warranty for complete details.
2.3 Installation Procedures
2.3.1 Warnings
Do not bundle any lines from this unit with transmitter coax lines. Do not bundle any logic, audio, or DC
power lines from this unit with 400 Hz synchro wiring or AC power lines. Do not position this unit next to
any device with a strong alternating magnetic field such as an inverter or significant interference to
operation will result. In all installations, use shielded cable exactly as shown
and ground as indicated.
Significant problems may result if these guidelines are not followed.
2.3.2 Cautions
All audio installations can be severely degraded by incorrect wiring and shielding, and may result in
much higher cross-talk, hum, and ground-loop interference. This should be considered when audio
wiring to and from the radio system installation is performed.
In communication intensive applications, poor cable routing and shielding may drastically compromise over-all
system performance. Use caution in the routing of wire bundles.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 2-2
ENG-FORM: 805-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
2.3.3 Cabling and Wiring
All unshielded wire shall be selected in accordance with AC43.13-1B Change 1, Paragraphs 11-76
through 11-78. Wire types should be to MIL-W-22759 as specified in AC43.13-1B Change 1, Paragraphs
11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel MIL-C-27500 shielded
wire with solder sleeves (for shield terminations) to make the most compact and easily terminated
interconnect. Follow the wiring diagrams in Section 2.6 as required.
Allow 3 inches from the end of the wire to the shield termination to allow the hood to be easily installed.
Note that the hood is a ‘clamshell’ hood, and is installed after the wiring is complete.
All wiring should be at least 22 AWG, except where otherwise specified. Ensure that all ground
connections are clean and well secured.
2.3.4 Installation of Radio into NTA01-001
Refer to Mechanical Installation drawing NTA01\001\952-0.
Remove the cover from the NTA01-001. The necessary cables and screws for connecting and fitting the
radio are inside the unit in anti-static bags.
Attached to the inside of the unit closest to the external connectors is the RF coaxial cable connector, the
power supply connector, and a 15-pin ribbon cable (J102), and at the other end of the unit is a 25-pin
ribbon cable. These should be attached to the appropriate connectors on the radio.
Note: If an XTL-series radio is to be installed, the 15-pin ribbon cable (J102) is not used, and must be
removed to allow proper installation of the radio.
Inside one of the bags there are four panhead screws that should be used to attach the radio inside the NTA01-
001 through the cover, and also sufficient flathead screws to fasten the cover into place.
Note: In some cases it may be necessary to use a 90º adaptor for the coaxial cable.
2.3.5 Post-Installation Checks
2.3.5.1 Voltage/Resistance Checks
Do not attach the NTA01-001 until the following conditions are met.
Check the following:
a) P1 pins <1> and <2> for +28 Vdc relative to ground.
b) P1 pins <3>, <4> and <21> for continuity to ground.
2.3.5.2 Power On Checks
a) Install the NTA01-001 and power up the ship’s systems. Turn on the radios and accessories
required for the system.
b) Check for correct radio audio and adjust for acceptable level.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 2-3
ENG-FORM: 805-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
2.3.5.3 Performance Checks
If any preset requires adjustment, be sure this is carried out before the aircraft leaves, and that the unit
and its mating connector are secured before departure. Make all required log book entries, electrical
load, weight and balance amendments and other paperwork as required by your local regulatory agency.
Upon satisfactory completion of all performance checks, make the required log entries and
complete the necessary Regulatory Agency paperwork before releasing the aircraft for service.
2.3.6 Adjustments
The unit is shipped from the factory with all internal adjustments set to the normal test levels. Once
installed in the aircraft, it may be desirable to change some of these settings to best suit the local
operating environment.
The internal adjustments that can be varied can be found on the top of the rear subassembly after
removing the cover of the unit, and are mic level, sidetone, and RX level, as shown above.
These levels can be adjusted using the rotary pots. Rotating the pots clockwise increases the levels, and
counterclockwise decreases the levels.
2.4 Continued Airworthiness
Maintenance of the NTA01-001 is ‘on condition’ only. Periodic maintenance of this product is not required.
2.5 Accessories Required But Not Supplied
Installation kit p/n NTA-IKC (crimp) is required to complete the installation. The kit consists of the
following:
Quantity Description AEM Part #
1 TNC Coax Connector 20-55-225
1 NTA Mounting Tray NTA-VT1
1 D-min 25 Pin Female Crimp Installation Kit D25SV-IKC
AEM Part # D25SV-IKC consists of:
Quantity Description AEM Part #
1 D-min 25 Socket housing 20-21-025
25 MS Crimp Socket 20-26-901
1 25 pin JVL Hood/Locklever 20-29-250
MIC LEVEL SIDETONE RX LEVEL
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
NTA01-001 Motorola Series Radio Adapter
SM71 Installation and Operation Manual
June 12, 2012 Rev: 5.00 Page 2-4
ENG-FORM: 805-0100.DOTX
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
Notes:
1. All parts are packaged unassembled.
2. Coaxial cable not supplied.
2.6 Installation Drawings
DRAWING
REV.
DESCRIPTION
TYPE
NTA01
\001\403
-0
1.10
Astro Radio Adapter
Interconnect
NTA01
\001\403
-1
1.10
Astro Radio Adapter
Interconnect
NTA01
\001\403
-2
1.00
Astro Radio Adapter
Interconnect
NTA01\001\403-3
1.00
Astro Radio Adapter
Interconnect
NTA01
\001\403
-4
1.00
Astro Radio Adapter
Interconnect
NTA01
\001\405
-0
1.10
Astro Radio Adapter
Connector Map
NTA01
\001\922
-0
1.00
Astro Radio Adapter
Mechanical Installation
NTA01
\001\952
-0
1.10
Astro Radio Adapter
Unit Installation into the NTA01
Mechanical Installation
NTA
-VT1\922-0
1.00
Vertical Tray Mount
Mechanical Installation
Section 2.0 ends following above documents
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
These commodities, technology or software are controlled in accordance with the United
States Export Administration Regulations, Export Classification Control Number(ECCN)
EAR99. When exporting, diversion contrary to U.S. law is prohibited.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
These commodities, technology or software are controlled in accordance with the United
States Export Administration Regulations, Export Classification Control Number(ECCN)
EAR99. When exporting, diversion contrary to U.S. law is prohibited.
These commodities, technology or software are controlled in accordance with the United
States Export Administration Regulations, Export Classification Control Number(ECCN)
EAR99. When exporting, diversion contrary to U.S. law is prohibited.
These commodities, technology or software are controlled in accordance with the United States Export Administration Regulations, Export Classification
Control Number(ECCN) EAR99. When exporting, diversion contrary to U.S. law is prohibited.
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AEM NTA01-001 Operating instructions

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