Ranger CREW 570-4 Owner's manual

Category
Offroad Vehicle
Type
Owner's manual
2020
OWNER’S MANUAL
RANGER® 500
RANGER® 570
RANGER® 570 EPS
RANGER CREW® 570
RANGER CREW® 570 EPS
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimiz
e
exposure, avoid breathing exhaust,
do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
!
2020 Owner’s Manual
RANGER® 500
RANGER® 570
RANGER® 570 EPS
RANGER CREW® 570
RANGER CREW® 570 EPS
POLARIS®, RANGER®, POLARIS GENERAL®, and Ride Command® are
trademarks of POLARIS Industries Inc.
Copyright 2019 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9931336 Rev 01
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products.
• Snowmobiles
• SPORTSMAN® All-terrain vehicles
• GEM® vehicles
• RANGER® utility vehicles
• SLINGSHOT® three wheel
motorcycles
• RZR® sport vehicles
• INDIAN® motorcycles
• POLARIS POWER® generators
• POLARIS DEFENSE® combat
vehicles
• Timbersled® Snow Bikes
We believe POLARIS sets a standard of excellence for all utility and recreational
vehicles manufactured in the world today. Many years of experience have gone
into the engineering, design, and development of your POLARIS vehicle,
making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Review the safety
DVD that came with your vehicle. POLARIS also recommends that all drivers
take the ROHVA safety e-course and a ROHVA hands-on safety training course.
Visit www.rohva.org or call 866-267-2751.
Your manual contains instructions for minor maintenance, but information about
major repairs is outlined in the POLARIS Service Manual and can be performed
by a factory certified Master Service Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . 33
Operation . . . . . . . . . . . . . . . . . . . . 51
Winch Guide. . . . . . . . . . . . . . . . . . . 73
Emission Control Systems . . . . . . . . . . . . . 85
Maintenance . . . . . . . . . . . . . . . . . . 87
Specifications . . . . . . . . . . . . . . . . . . 129
POLARIS Products . . . . . . . . . . . . . . . . 135
Troubleshooting . . . . . . . . . . . . . . . . . 137
Warranty . . . . . . . . . . . . . . . . . . . . 141
Maintenance Log . . . . . . . . . . . . . . . . 151
5
6
INTRODUCTION
BEFORE YOU RIDE
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized
training course. Visit www.rohva.org or call 866-267-2751.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the New Operator Driving Procedures outlined in this manual.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
• Never permit a guest to operate this vehicle unless the guest has reviewed
the owner’s manual and all safety labels and has completed a safety training
7
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces
provided. Remove the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a POLARIS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
q
Vehicle Identification Number (VIN)
w
Engine Serial Number
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number
8
INTRODUCTION
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
ROHVA (Recreational Off-Highway Vehicle Association) provides both an online
safety e-course and a hands-on safety course. Visit www.rohva.org or call 866-
267-2751.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
For more information about recreational off-road vehicle safety in the
United States, visit www.rohva.org, call 866-267-2751 or call POLARIS at
800-342-3764.
SAFE RIDING GEAR
Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-
the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces
the chance of injury.
9
SAFETY
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area.
The condition occurs most frequently
when a vehicle is being operated in high
ambient temperatures at low speeds
and/or high load conditions for an
extended period of time. The use of
certain windshield, roof and/or cab
systems may contribute to this condition
by restricting airflow. Any discomfort
due to heat buildup in this area can be
minimized by wearing proper riding
apparel and by varying speeds to
increase airflow.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
10
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards. Clasp the buckle and pull each strap tight to ensure the helmet
is properly secured to the head.
Parents should verify that young operators have a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
11
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your
POLARIS dealer to purchase a replacement. Replacement safety labels are
provided by POLARIS at no charge. The part number is printed on the label.
q
Seat Belt / Driver Warning
w
Shift Caution
e
Proper Use Warning
r
Max Payload Warning
MAXIMUM PAYLOAD WARNING
WARNING
RANGER NEVER EXCEED IF TOTAL PAYLOAD
EXCEEDS
MID-SIZE 30 mph (49 kph) 750 lbs. (340 kg)
MID-SIZE CREW 35 mph (56 kph) 1000 lbs. (453 kg)
12
SAFETY
SHIFT CAUTION
CAUTION
To avoid transmission damage, shift only when vehicle is stationary and at idle.
APPLY BRAKE TO START. When this vehicle is not in operation, or unattended,
place shift in the park position.
SEAT BELT / DRIVE RESPONSIBLY WARNING
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use vehicle cab doors if equipped.
• Each rider must be able to sit with back against seat, feet flat on the floor, and
hands on steering wheel or handholds. Stay completely inside the vehicle.
Drive Responsibly
• Avoid loss of control and rollovers.
• Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never
do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts, and other changes in traction and terrain.
Avoid paved surfaces.
• Avoid side hilling (riding across slopes).
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk to injury:
• Keep a firm grip on the steering wheel or handholds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
Rollovers have caused severe injuries and death, even on flat, open areas.
13
SAFETY
PROPER USE WARNING
WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway
vehicle access) - collisions with cars and trucks can occur.
• Do not exceed seating capacity: 2 occupants.
Driving on public roads may be hazardous and could be a violation of the law.
PROPER USE WARNING (CREW)
WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway
vehicle access) - collisions with cars and trucks can occur.
• Do not exceed seating capacity: 4 occupants.
FUEL TRANSPORT WARNING
The Fuel Transport Warning
q
is
located in the cargo box.
WARNING
NEVER carry fuel or other flammable
liquids on this vehicle. Failure to follow
this instruction could lead to serious
burn injuries or death.
14
SAFETY
PASSENGER/TIRE PRESSURE WARNING
The Passenger/Tire Pressure Warning is located in the cargo box.
WARNING
• Passengers can be thrown off. This can cause serious injury or death.
• Never carry passengers in cargo box.
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF
CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your
risk of losing control. Loads should be centered and carried as low as possible
in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
• Be careful if load extends over the side of the box.
RANGER® MIDSIZE MIDSIZE MIDSIZE CREW LI-ION EV / EV
MAXIMUM CARGO BOX
LOAD
500 lbs. (226 kg) 500 lbs. (226 kg) 500 lbs. (226 kg)
TIRE PRESSURE IN PSI
(KPa)
FRONT 10 (69)
REAR 10 (69)
FRONT 10 (69)
REAR 14 (96)
FRONT 20 (138)
REAR 20 (138)
MAXIMUM WEIGHT
CAPACITY INCLUDES
WEIGHT OF
OPERATOR,
PASSENGER, CARGO
AND ACCESSORIES
1000 lbs. (454
kg)
1250 lbs. (547
kg)
1000 lbs. (454
kg)
Read Operation & Maintenance Manual for more detailed loading information.
15
SAFETY
CLUTCH COVER WARNING
WARNING
The Clutch Cover Warning
q
is located
on the clutch cover.
• Improper service or maintenance of
this PVT system can result in vehicle
damage, SEVERE INJURY or
DEATH.
• Always look for and remove debris
inside and around clutch and vent
system when replacing belt.
• Read owner’s manual or see
authorized Polaris dealer.
16
SAFETY
INTERNATIONAL VEHICLE SAFETY LABELS
GENERAL ALERT (NON-ISRAEL MODELS) (7183794)
• Read the owner’s manual.
• Never allow anyone under 16 years
of age to operate this vehicle.
• Never use alcohol or drugs before or
while driving or riding.
• Do not allow operation on public
roads (unless designated for off-
highway vehicle access).
• Wear approved helmet, goggles, and
protective clothing.
• Always wear seat belts.
• Always use the cab nets or doors.
• Never exceed seating capacity.
• Always follow proper operating
procedures.
GENERAL ALERT (ISRAEL MODELS ONLY) (7184006)
• Read the owner’s manual.
• Never allow anyone under 16 years
of age to operate this vehicle.
• Never use alcohol or drugs before or
while driving or riding.
• This vehicle may be used on public
roads.
• Wear approved helmet, goggles, and
protective clothing.
• Always wear seat belts.
• Always use the cab nets or doors.
• Never exceed seating capacity.
• Always follow proper operating
procedures.
17
SAFETY
SHIFT ALERT (7183987)
To avoid transmission damage, shift only when
vehicle is stationary and at idle.
APPLY BRAKE TO START. When this vehicle is
not in operation, or unattended, place shift in the
park position.
TIRE PRESSURE / PASSENGER ALERT (7186344)
Never carry passengers in cargo box. Passengers can be thrown off. This can
cause serious injury or death. Read owner’s manual. Never carry or transport
fuel on this vehicle.
VEHICLE
MAXIMUM
CARGO BOX
LOAD
MAXIMUM
CAPACITY
TIRE
PRESSURE IN
KPA/BAR
RANGER EV
226 kg
Occupants: 2
(Driver + 1
Passenger)
Weight: 454 kg
Front: 70 kPa/0,7
bar
Rear: 110 kPa/
1,1 bar
RANGER MID-
SIZE
Front: 69 kPa/
0,69 bar
Rear: 69 kPa/
0,69 bar
RANGER MID-
SIZE CREW
Occupants: 4
(Driver + 3
Passengers)
Weight: 547 kg
Front: 69 kPa/
0,69 bar
Rear: 96 kPa/
0,96 bar
18
SAFETY
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Ranger CREW 570-4 Owner's manual

Category
Offroad Vehicle
Type
Owner's manual

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