Instructions / User Manual
MC509
Millasur, SL.
Rúa Eduardo Pondal, nº 23 - Pol. Ind. Sigüeiro
15688 - Oroso - A Coruña 981 696465 www.millasur.com
EN
2
ANOVA would like to congratulate you for having chosen one of
our products and guarantees the assistance and cooperation that has
always distinguished our brand over time.
This machine is designed to last many years and to be of great use if
used in accordance with the instructions contained in the user manual.
We therefore recommend that you read this instruction manual carefully
and follow all our recommendations.
For more information or questions, you can contact us through our web
supports such as www.anovamaquinaria. Com
INFORMATION ABOUT THIS MANUAL
Please pay attention to the information provided in this manual and on
the appliance for your safety and the safety of others.
• This manual contains instructions for use and maintenance.
• Take this manual with you when you go to work on the machine.
• The contents are correct at the time of printing.
• They reserve the rights to make alterations at any time without
affecting our legal responsibilities.
• This manual is considered an integral part of the product and must
remain with it in case of loan or resale.
• Ask your dealer for a new manual in case of loss or damage.
READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE
To ensure that your machine provides the best results, please read the
usage and safety regulations carefully before using it.
OTHER WARNINGS:
Incorrect use could cause damage to the machine or other objects.
Adaptation of the machine to new technical requirements could cause
differences between the content of this manual and the product
purchased.
Read and follow all instructions in this manual. Failure to follow these
instructions could result in serious personal injury.
3
General safety instructions
To safeguard the safety of the user and others, please pay attention to the
information displayed in this manual and on the machine itself.
Pay special attention to instructions with the following markings:
DANGER: Indicates the possibility of serious personal injury or death if
instructions are not followed.
WARNING: Indicates the possibility of equipment damage or serious personal
injury if instructions are not followed.
ATTENTION: Indicates the possibility of equipment damage or personal
injury if instructions are not followed.
Damage prevention
You can see other important information marked ATTENTION. This means that
failure to follow the instructions may cause irreparable damage to the machine.
ATTENTION:
• Use the machine with all its parts assembled, for example, fenders.
• Fuel is easily flammable and can quickly cause fires, take special care.
• The fuel and oil must be in good condition and clean.
• When you are going to start the machine, the gear must be in the neutral "N"
position.
• Be careful with the blades. When working with the machine, never touch the
moving blades with your hands or feet.
• Squeeze the clutch before engaging a new gear and release it slowly again.
• Take special care when operating the machine in reverse, especially on
slopes.
• After purchasing the machine, install the wheels according to the dealer's
instructions. After familiarizing yourself with the machine, assemble the
blades. Get used to using reverse gear before directly operating the
machine.
Due to continuous improvement in our models, some photos may vary slightly
from the actual items.
4
CONTENT
1. Safety information and warnings
2. Machine data
3. Installation and use
4. Start-up
5. Engine maintenance
6. Maintenance of the tiller
7. Troubleshooting
8. Exploded view
9. Declaration of conformity (CE)
5
1. Safety information and warnings
1.1. Trial period
• Read the manual carefully and understand the different situations that may
arise. Become familiar with the controls for proper work and learn how to
quickly stop the machine in an emergency.
• Minors are not allowed to use the machine. Nor is anyone allowed to use
the machine if they have not read the manual.
• Keep the work area clear and free of people who could be harmed by the
machine.
1.2. Preparation
• Check the work area and remove any obstacles.
• Disconnect the blade drive and shift the machine into “N” gear before turning
it on.
• Do not use the machine if you do not have appropriate work clothing and
safety shoes.
• Be especially careful when handling fuel as it is very flammable:
o Use approved tanks for storage.
o Do not refuel the machine while it is running or when the engine is hot.
o Refuel in ventilated areas. Do not do this in closed areas due to the
toxic gases that may be released.
o Tighten the fuel tank cap securely and wipe away any debris before
turning the machine back on.
• When the engine is running do not make any adjustments or changes to the
machine.
• Wear eye protection while driving or using the machine.
1.3. Operational
• Do not handle the blades with your feet or hands while the machine is on or
operating.
• Do not allow other people to be near the machine while you are working,
they may be injured. Pay special attention when working in any crowded
area.
• If the machine bounces while working, stop and check for damage before
continuing to work.
• Take care of your personal safety, avoid falls or slipping.
• If the machine makes a lot of noise, stop immediately and check the reason,
there may be serious damage.
• When not working with the machine, put the gear in neutral "N" and
ALWAYS turn off the engine.
• Before making any adjustment, cleaning, checking or repair on the machine,
the engine must be turned off and all working elements must be completely
6
stopped.
• Do not turn on the machine in closed places as the exhaust gases can
poison you.
• Do not work if you do not have appropriate personal protective equipment.
• Keep the machine away from people and pets while working.
• Do not overload the machine by working deeper than recommended or at
higher speed than appropriate, as this may cause damage to the machine.
• Do not work on steep slopes where the machine could escape your control.
Be especially careful when driving in reverse gear.
• Do not allow observers near the machine while it is working.
• Only use accessories recommended and indicated by the
manufacturer/distributor.
• Do not use the machine when it is night or when visibility is poor.
• When working on very hard ground, the blades may cause the machine to
suddenly move forward when not entering the ground. In these cases,
release the machine and let it move forward until it stops, do not try to
control it as it may cause serious injuries.
• Do not work on the edges of cliffs or heights.
• When working on slopes, be especially careful not to let the machine fall.
1.4. Service and storage
• Keep the machine and its work accessories in good condition.
• Check the screws and other parts of the machine regularly for any looseness
or loose parts. Tighten any that are loose and replace any other missing
parts.
• The machine must be stored indoors and protected from the outside, away
from fire. Turn off and let the engine cool before storing the machine.
• If the machine is to be stored for a long period, keep this manual with the
machine as well.
• Never attempt to repair the machine without the proper tools and knowledge.
• Always save the manual for future reference.
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2. Machine data
2.1. Technical specifications
MODEL MC509
ENGINE
POWER (kW) 4.2
REVOLUTIONS (r/min) 3600
MOTOR
TILL
MEASUREMENTS (LxWxH) (mm)
1550x800x910
WEIGHT (KG)
75
WORKING WIDTH (cm)
80
DEPTH (cm)
≥10
WORKING SPEED (m/s) 0.14
PRODUCTIVITY (m2ih)
≥400
FUEL CONSUMPTION (kg/h)
≤1.87
TRANSMISSION
V type belt
CONNECTION V-type belt with motor pulley
GEARS
High speed (r/min)
116
Average speed (r/min)
93
Slow speed (r/min)
36
Reverse gear (r/min)
50
NUMBER OF BLADES
24
Note: Technical data may be modified according to improvements in the machine.
2.2. Identification of the parts
1. Engine support
2. Wheels
3. Strap protection
4. Mudguard
5. Resistance rod
6. Shift rod
7. Ignition switch
8. Clutch
9. Engine
10. Throttle switch
11. Handlebar bar
12. Adjustment handle
13. Handlebar attachment
14. Chain box
15. Gearbox
8
3. Installation and use
3.1. Facility
All tillers have been tested repeatedly before leaving the factory. But customer
should check and adjust all parts before using for better performance. Installation
as follows:
1. Mount the travel wheels on the hexagonal drive shaft, fix them with a Φ 8
pin.
2. Assemble the router assembly and depth rod.
3. Mount the handrail frame to the handrail, fix it with the locking handle and
bolt.
4. Connect the shift rod with the axle fork.
5. Mount the duct guard frame to the motor mount and drag assembly, fix the
dust shields.
3.2. Routine checks
1. Check engine oil.
Warning
The oil capacity is 0.6L when the oil level is in normal condition, use will seriously
damage it.
Warning
Use clean, good quality oil suitable for 4-stroke engines. Dirty oil or other oil will
shorten engine life.
• Put the engine in a horizontal position.
• Unscrew the oil level indicator and clean it (see image 3)
• Place the oil dipstick into the oil filler hole (do not screw it in)
• Take out the oil bar, it is normal condition if the oil is in the bar range.
• SAE15W40 or SAE30 oil type is recommended, it is suitable for common
temperatures.
2. Check the transmission case oil.
• Place the cultivator horizontally, unscrew the oil dipstick (see image 4).
• The normal oil filling capacity is 1.6L and the level is below the lip of the oil
filler hole. If the oil level is too low, fill oil to the normal line.
9
3. Check the air filter
Warning
It is prohibited to start the engine without an air filter, it will accelerate the abrasion
of the engine.
4. Rudder adjustment
I. Handrail height adjustment
Attention
In case the cultivator falls, place the cultivator in
position horizontal.
Loosen the adjustment handle, choose the
appropriate opening, adjust the handle frame to a
comfortable height, and then fix it firmly (see picture
5).
II. Adjust the height of the strong rod to control
the tilling depth (figure 6).
III. Clutch adjustment and operation.
Attention
Reduce engine speed before using the clutch.
• With "Separation" and "Combination" of the clutch, you can control the
power output.
• When you grab the clutch handle, the clutch is combined, then the tiller can
move (see picture 7)
• When you release the clutch handle, the clutch separates, engine power is
cut to the tiller, and then the tiller stops (see image 8).
Attention
If the clutch cable is not properly adjusted, it may affect
the regular service of the cultivator.
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• Make sure the clutch cable tension, if not in the range (see image 9), adjust
the bolt to the correct position.
• Start the engine to check clutch separation and combination if necessary.
IV. Belt tension adjustment.
• Grab the clutch handle, the tensioner pulley moves up to tension the belt,
the normal range is 60-65mm (picture 10)
• If it is outside this range, please adjust as follows: First, loosen the 4 fixed
bolts, move the motor forward if the belt is too loose, move it backward
when it is too tight. Make sure the tension is in the normal range and then fix
the bolts (picture 11).
• Loosen the bolts of the belt protection frame, grab the clutch handle, adjust
the gap between the frame and the belt.
V. Oil throttle cable adjustment
• Normal idle speed range: 1500±150r/min, high speed: 3800±50r/min, can be
adjusted according to the speed indicator.
• Confirmation method and speed adjustment.
a) Without load, turn the switch on the hand frame to the largest position, see if
the revolution meter shows 3800 ± 50, turn the switch to the smallest
position, see if it shows 1600 ± 150.
b) If the revolution meter indicators are not between the above numbers, you
need to make some adjustment to the gasoline engine. The following are
specific facts:
o Watch for falls at each connection, fix it to normal position if it falls or
comes loose.
Little
Big
throttle switch
11
o Without any load, after turning the switch on the hand frame to the
largest position, adjust the speed adjustment bolt of the control
assembly on the gasoline engine to the correct position.
o After working for a long time, tighten the bolt on the rod adjuster.
VI. Gear selection
• The helm has four gears to choose from.
• Gear change:
o Turn the switch clockwise to the left.
o Loosen the clutch handle to release the clutch.
o Turn the gear handle to the position you need.
o Hold the clutch handle, the tiller works with the gear you
turn.
3.3. Warnings
ATTENTION: In an emergency situation the clutch may not work. You can
release the stop handle and the machine will stop by itself.
Reverse: Check the area behind you and make sure there are no obstacles.
Put the neutral gear "N" first and grab the right handlebar of the reverse gear.
Press the clutch release and slowly squeeze the clutch handlebar. Then start
walking backwards with the machine.
Release the clutch handle and it will stop the machine from moving backwards.
Now release the reverse handlebar and the machine's forward direction will return
to the previous forward direction.
ATTENTION: Before engaging reverse gear, reduce the engine speed by
lowering the revolutions to minimum on the speed control (if the engine does not
stop, the speed usually drops to 2000 rpm/min). This will reduce the risk of injury.
Warning: In reverse gear, the direction of the work blades rotates towards
the user. Be sure not to touch or be intercepted by the blades while moving
backwards. Be careful and release the clutch handle quickly in case you lose
control of the machine. Do not use reverse gear if the space behind the user does
not exceed 3 meters free.
If you want to change gears while the machine is rotating, reduce the speed to
minimum and release the clutch until the machine stops. Then engage the desired
gear.
To make turns with the machine, point the handlebar towards the side you want to
move forward.
ATTENTION: When making a turn, do not grab other types of levers or grips
on the machine other than those on the handlebars, as damage may be caused
by the movements.
Stop: in emergency situations to turn off the engine you must place the stop
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switch in the "OFF" position.
• Release the clutch handlebar to disengage and stop the machine from
moving.
• Place the gear lever in the neutral "N" position.
• If the machine does not stop, look at point 7 of this manual.
ATTENTION: Always stop the machine on flat, safe surfaces.
3.4. Accessory connection
When you need to work the ground with the cutter set, disassemble the wheels by
removing their pins and insert the hexagonal shafts of the cutter sets directly into
the output shafts of the transmission case on each side. Then fit the fenders/blade
guards before starting work.
ATTENTION: When mounting the cutter sets, be careful to mount them in the
correct forward direction in the working direction. With the sharp part of the blades
facing forward.
To adjust the working depth, you must adjust the depth guide by moving it to the
desired height and fixing it with the corresponding pin.
While plowing in the dirt, if the machine moves too far, press on the handlebar to
make the guide go deeper.
Sharp part of the blade facing
forward
Pins
Transmission
box
Depth guide
13
If you need to fit a rear plow, remove the depth guide and hook the plow in the
same place and adjust to start working.
Plow width: 40 cm
Plow depth: 11-25cm
Other front accessories: remove the depth guide and turn the handlebar
completely (180º). Place the gear selection lever in the L (low speed) position and
in the neutral "N" position. Connect the accessory you need (mower, brush cutter,
motor pump). Now you can start working with the accessory on the machine.
3.5. Other useful notes
ATTENTION
• When working with the machine, stop if you notice any strange noise and
check the condition of the transmission and engine.
• When the machine is cold and with the engine just started, do not overwork
or force the tiller. Especially after a serious repair or when it is new.
• Make sure the oil level in the transmission case is correct.
• Do not wet or cool the engine or machine with water. It can cause
serious damage due to sudden temperature differences in materials.
• Do not hit the machine and try to avoid sudden blows.
• Do not operate the machine with the work blades on paths, highways, or any
other surface other than the one to be cultivated.
• After each use, clean and check the machine for a longer life cycle.
• Clean the air filter often and replace it when necessary.
4. Start-up
4.1. Initial steps
Warning
Before starting, the gear handle must be in the neutral position, release the clutch
Neutral point "N"
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handle.
1. Turn the fuel valve to "ON."
2. Turn the resistance after the stem to "CLOSE".
3. Turn the throttle control lever counterclockwise.
4. Turn the engine switch to "ON."
Pull the starter rope until you feel resistance, then pull it quickly.
Fuel valve
Choke lever
Throttle control lever
High speed
Low speed
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Attention
Don't let go of the handle suddenly, make it bounce to break the motor, you
should let it return to the normal position gently.
5. After preheating the engine, move the resistance stem to "OPEN" gradually.
6. Adjust the oil switch (or throttle lever) to achieve the necessary speed.
4.2. Stop the engine
• Stop the engine in emergency, you can turn off the switch directly.
• Normal situation, stop the engine as follows:
o Turn the oil switch all the way clockwise (or turn the throttle lever all
the way properly).
Choke lever
Throttle control lever
High speed
Low speed
Starter pull
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o Turn the engine switch to the “OFF” position.
o Turn the fuel valve to the “OFF” position.
5. Engine maintenance
WARNING: Turn off the engine and stop the machine completely before
carrying out any cleaning, checking, adjustment or repair. To prevent sudden
starts, have the stop switch on the handlebar in the OFF position and remove the
spark plug connection wire.
If the user does not have the appropriate tools or the necessary knowledge,
checks and repairs must be carried out at a specialized centre.
ATTENTION: Always use original spare parts or spare parts approved for the
model to be repaired. The use of non-original or suitable spare parts may cause
serious damage to the machine and will deny any warranty process.
Perform periodic maintenance on the machine to keep it in good condition and
condition. Follow the maintenance chart below to achieve a longer life cycle for
your machine.
throttle control lever
High speed
Low speed
Fuel valve
17
Part to be checked \ Period Diary
Every
month/20h
Every 3
months/50h
Every 6
months/100h
Every
year/300h
Oil
Check level
x
Replace
x
x
Reducer gear
lubricating oil
(suitable for some
types)
Check level x
Replace
x
x
Air filter
Find out
x
Clean
x (1)
Fuel filter
Clean
x
Spark plug
Clean /
Check
electrode
distance
x
Valve
Check/Adjust
x (2)
Engine oil
Check level
x
Fuel tank and oil
filter
Clean x (2)
Clutch cable
Adjust
x
x
Transmission oil
Adjust
x
Voltage/transmission
Adjust
x
x
Fuel tube
Adjust
Every two years (2) necessary to replace x (2)
ATTENTION
(1) Check more frequently when the machine works in harsher conditions.
(2) If the user lacks appropriate tools or knowledge, it must be carried out in a
specialized center.
5.1. Oil change
Remove the oil to be replaced when the engine is warm. It is not advisable to do
this operation with the machine cold since the oil will be denser and will not come
out completely, leaving residue inside.
• Loosen the oil change screw and loosen the oil plug.
• Let out the oil to be replaced.
• Fully tighten the oil change screw into place.
• Fill with the recommended oil and check the oil level.
• CAPACITY: 0.6L
• Install and retighten the oil plug.
ATTENTION: Residual oil must be removed and treated in approved centres
that comply with environmental regulations in this regard. Consult the competent
authorities for authorized points to dispose of residual oil in a safe and
environmentally friendly manner.
18
5.2 Air filter
A dirty air filter will reduce the air that the engine carburettor can receive. Check
the carburettor regularly to avoid malfunctions. Check and clean the carburettor
and air filter if the machine is operated in harsher dust or dirt conditions.
WARNING: Do not use gasoline or highly flammable
solvent to clean the air filter, as it could catch fire as it is a
flammable liquid.
ATTENTION: Do not use the machine without the air filter.
Environmental dirt and dust could enter directly into the engine
and cause serious damage to the engine body such as wear or
seizure.
• Loosen the wing nut on the air filter guard and remove the
cover.
• Remove the air filter.
• Wash the filter in soapy water or low-flammable solvent. Let air dry.
• Dip the air filter into thick oil and move it around so that it is evenly coated.
The engine will smoke a lot if the filter contains too much oil.
• Remove the old oil in the air filter housing and clean the container.
• Pour clean oil again into the air filter container (approx. 0.1L).
• Replace the air filter and protect it with the corresponding cover.
5.3. Spark plug
The separation distance on the electrode must always be exact and there must be
no presence of carbon. If these problems occur, remove and replace the spark
plug.
Recommended spark plug: type F7TC/ANOVA 99-1093
WARNING: Do not touch the exhaust when the machine has finished
shutting down as serious burns may occur.
Check if the ceramic insulator is in good condition. If not, replace the spark plug.
Engine lubricant
Drain plug
Plug
oil level
Wingnut
Air filter
element
Air filter
base
19
Measure the electrode gap distance with a suitable gauge (0.7-0.8mm) and adjust
the distance if necessary.
Place the new spark plug in its proper place and tighten it properly with a special
spark plug wrench.
Check the spark plug gasket. To avoid misalignment between the nut and the bolt,
screw it on first. After turning the spark plug all the way, use the spark plug
wrench to tighten it firmly.
When installing a new spark plug, turn it an additional 1/2 turn after compressing
the gasket firmly. When reinstalling the second-hand spark plug, turn 1/8-1/4 turn
after compressing it firmly.
ATTENTION: The spark plug must be correctly positioned and tightened. If it is
incorrectly located, the motor may overheat or break. Never use spark plugs with
an inappropriate heat value.
5.4. Exhaust cleaning
If the engine stops, the exhaust temperature may be high. Operate after cooling.
ATTENTION: Exhaust maintenance should be done once every 100 hours for
it to function properly.
• Screw 2 bolts (4mm) forming the valve guided tube, unload the valve guided
tube.
• Screw 4 bolts (5mm) of the muffler cover, unload the muffler cover.
• Screw in the bolt (4mm) of the killer and remove it from the silencer.
• Clean any carbon deposits from the spark plug cover.
ATTENTION: The anti-spark plate must not be damaged or broken. Replace it
if it is.
Spark plug wrench
Exhaust filter
5mm screw
Engine lubricant
4mm screw
Non-sparking
Exhaust
cover
Muffler
4mm screw
20
5.5. Carburettor
Start the engine and achieve a normal working temperature. With the engine at
idle, adjust the control screw until the proper idle speed is achieved (approx.:
1600±150 rpm).
WARNING: If the engine stops suddenly, the muffler temperature may be
high. Please wait for the temperature to be suitable.
6. Maintenance of the tiller
Due to use, friction damage and load changes, the connecting bolt may be
loosened, spare parts may be damaged, engine power may decrease,
consumption may increase, or other problems will strictly influence the normal use
of the machine. cultivator.
To avoid this, maintenance must be strictly controlled on a regular basis to ensure
the correct condition and operation of the machine to prolong the service life.
Good maintenance of your tiller will provide the machine with a longer useful life
and better performance when carrying out any work in your orchard, garden, etc.
To help you achieve this, we detail below a series of basic maintenance,
inspection and verification actions that do not require great specialization on the
part of the user. Any other type of service that is more complicated or requires
special tools should always be carried out at the nearest specialized centre, where
there will be a specialized mechanic.
6.1. First steps
A new machine, or a machine after a major repair, will need to work at no load for
about an hour and then work at half load for about 5 hours. After this first
softening, it is advisable to change the engine oil and add new gasoline, to let it
rest for at least 4 hours before the first normal job or with a higher load.
6.2. Maintenance
Maintenance is the key to proper performance of your machine and is the
responsibility of the user. Poor maintenance means greater problems and
breakdowns. Follow the advice of your specialized centre.
• When performing any maintenance task, keep the work area clean and tidy.
Make sure power tools are properly grounded. Work in well-lit places.
• Make sure the machine is completely turned off and at rest before
performing any repair or maintenance. This will eliminate the possibility of
accidents or injuries to the user.
• The carbon monoxide emitted in engine combustion is poisonous and can
kill you if you run the machine indoors. Make sure there is good ventilation in
your workplace. NEVER turn on the machine in closed or poorly ventilated
places.
• Let the engine and exhaust cool before touching anything. Do not start the
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