Fluidwell F190 Owner's manual

F190-A

MULTI-PURPOSE MONITOR

with high / low alarms, analog and pulse outputs

Signal input sensor: (0)4-20 mA

Signal outputs: (0)4-20 mA / 0-10 V ref. sensor signal or percentage

Alarm outputs: maximum four level alarms

Options: Intrinsically safe, Modbus communication, and backlight

F-Series - Field mounted indicators for safe and hazardous areas.

More info: www.fluidwell.com/fseries

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SAFETY INSTRUCTIONS

• Any responsibility is lapsed if the instructions and procedures as described in this manual

are not followed.

• LIFE SUPPORT APPLICATIONS: The F190-A is not designed for use in life support

appliances, devices, or systems where malfunction of the product can reasonably be

expected to result in a personal injury. Customers using or selling these products for use

in such applications do so at their own risk and agree to fully indemnify the manufacturer

and supplier for any damages resulting from such improper use or sale.

• Electro static discharge does inflict irreparable damage to electronics! Before installing or

opening the F190-A, the installer has to discharge himself by touching a well-grounded

object.

• The F190-A must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

• Connect a proper grounding to the metal enclosure as indicated if the F190-A has an

incoming power or signal line which carries a hazardous live voltage.

The Protective Earth (PE) wire may never be disconnected or removed.

• Intrinsically Safe applications: follow the instructions as mentioned in Chapter 5.

Certificates and related documents are available on our website or from your distributor.

DISPOSAL OF ELECTRONIC WASTE

• The WEEE Directive requires the recycling of disposed electrical and electronic

equipment in the European Union. When the WEEE Directive does not apply to your

region, we support its policy and ask you to be aware on how to dispose of this product.

• The crossed out wheelie bin symbol as illustrated and found on our products tells that

this product shall not be disposed of into the general waste system or into a landfill.

• At the end of its life, equipment shall be disposed of according to the local regulations

regarding waste of the electrical and the electronic equipment.

• Please 

helpdesk for information on the product disposal.

SAFETY RULES AND PRECAUTIONARY MEASURES

• The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions, instructions and the procedures as described in this manual are not

followed.

• Modifications of the F190-A implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty

period.

• Mounting, electrical installation, start-up and maintenance of this device may only be

carried out by trained persons authorized by the operator of the facility. Persons must

read and understand this manual before carrying out its instructions.

• This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

• Check the mains voltage and information on the manufacturer's plate before installing the

F190-A.

• Check all connections, settings and technical specifications of the various peripheral

devices with the F190-A supplied.

• Open the enclosure only if all leads are free of potential.

• Never touch the electronic components (ESD sensitivity).

• Never expose the system to heavier conditions than allowed according to the

classification of the enclosure (see manufacture's plate and chapter 4.2.).

• If the operator detects errors or dangers, or disagrees with the safety precautions taken,

he should inform the owner or principal responsible.

• The local labor and safety laws and regulations must be adhered to.

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ABOUT THE MANUAL

This manual is divided into two main sections:

▪ The daily use of the unit is described in chapter 2 "Operation". These instructions are meant for

users.

▪ The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This manual describes the standard unit as well as the available options. For additional information,

please contact your supplier.

A hazardous situation may occur if the F190-A is not used for the purpose it was designed for

or is used incorrectly. Please carefully note the information in this manual indicated by the

pictograms:

A "warning !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or damage of the F190-A or connected instruments.

A "caution !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the F190-A or connected instruments.

A "note !" indicates actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned.

WARRANTY AND TECHNICAL SUPPORT

For warranty and technical support for your products, please contact your supplier, visit our internet

site www.fluidwell.com or contact us at support@fluidwell.com.

Hardware version : 03.01.xx

Software version : 03.05.xx

Manual : FW_F190-A_M_v2201-01_EN.docx

Information in this manual is subject to change without prior notice. The

manufacturer is not responsible for mistakes in this material or for incidental

damage caused as a direct or indirect result of the delivery, performance or

use of this material.

in any form or by any means without written permission of your supplier.

 
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TABLE OF CONTENTS 
SAFETY INSTRUCTIONS.................................................................................................................... 2 
DISPOSAL OF ELECTRONIC WASTE ............................................................................................... 2 
SAFETY RULES AND PRECAUTIONARY MEASURES ................................................................... 2 
ABOUT THE MANUAL ........................................................................................................................ 3 
WARRANTY AND TECHNICAL SUPPORT ........................................................................................ 3 
TABLE OF CONTENTS ....................................................................................................................... 4 
INTRODUCTION ........................................................................................................................ 6 
1 System description ........................................................................................................... 6 
OPERATIONAL ......................................................................................................................... 8 
1 General information .......................................................................................................... 8 
2 Control panel .................................................................................................................... 8 
3 Operator information and functions .................................................................................. 8 
CONFIGURATION ................................................................................................................... 10 
1 Introduction ..................................................................................................................... 10 
2 Programming SETUP-level ............................................................................................ 10 
2.1 Entering SETUP-level ........................................................................................ 10 
2.2 Navigating through SETUP-level ....................................................................... 10 
2.3 Programming sequence ..................................................................................... 11 
2.4 Returning to OPERATOR-level .......................................................................... 12 
3 Configuration settings .................................................................................................... 12 
3.1 Setup menu - Settings........................................................................................ 12 
3.2 Menu 1  Value .................................................................................................. 13 
3.3 Menu 2  Alarm .................................................................................................. 14 
3.4 Menu 3  Hysteresis .......................................................................................... 15 
3.5 Menu 4 - Display ................................................................................................ 17 
3.6 Menu 5 - Power management ............................................................................ 17 
3.7 Menu 6 - Sensor ................................................................................................. 17 
3.8 Menu 7 - Analog output ...................................................................................... 19 
3.9 Menu 8 - Relays ................................................................................................. 20 
3.10 Menu 9 - Communication (option) .................................................................... 21 
3.11 Menu A - Others ............................................................................................... 21 
INSTALLATION ....................................................................................................................... 22 
1 General directions .......................................................................................................... 22 
2 Installation - surrounding conditions .............................................................................. 22 
3 Handling the F-Series Enclosure ................................................................................... 23 
3.1 Identification ....................................................................................................... 23 
3.2 Opening / removing the cover ............................................................................ 24 
3.3 Closing / replacing the cover .............................................................................. 24 
4 Mechanical installation ................................................................................................... 25 
4.1 Dimensions  Aluminum and stainless steel enclosures ................................... 25 
4.2 Dimensions  Non-metallic enclosures .............................................................. 26 
4.3 Mounting ............................................................................................................ 27 
5 Electrical installation ....................................................................................................... 28 
5.1 Electrical safety .................................................................................................. 28 
5.2 Protective Earth (PE) connections ..................................................................... 28 
5.3 Field wiring connections ..................................................................................... 29 
5.4 Power supply wiring ........................................................................................... 29 
5.5 Sensor supply .................................................................................................... 30 
6 Terminal connectors safe area applications  Type XX / XF ......................................... 31 
6.1 Terminal 00-02: Power supply ........................................................................... 31 
6.2 Terminal 03-04 and 05-06: Alarm output R2 and R1 ......................................... 32 
6.3 Terminal 07-08: Analog output ........................................................................... 33 
6.4 Terminal 09-11: Sensor input ............................................................................. 35 
6.5 Terminal 15-16: Alarm Output R3 ...................................................................... 36 
6.6 Terminal 26-31: Type CB / CH / CI - Communication  (option) ......................... 37 
INTRINSICALLY SAFE APPLICATIONS ............................................................................... 38 
1 Identification ................................................................................................................... 38 
2 Electrical installation in hazardous area ......................................................................... 39 
2.1 General information and instructions ................................................................. 39 

 
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5.2.2 Installations based on ATEX or IECEx certificate .............................................. 40 
5.2.3 Electrical data  Annex 1 .................................................................................... 41 
5.2.4 Power supply wiring ............................................................................................ 43 
5.2.5 Sensor supply ..................................................................................................... 43 
5.3 Terminal connectors Intrinsically Safe applications  Type XI ....................................... 44 
5.3.1 Terminal 26-29: Type CT - Communication ....................................................... 44 
5.4 Configuration examples Intrinsically safe applications ................................................... 45 
6 MAINTENANCE ........................................................................................................................ 47 
6.1 General directions ........................................................................................................... 47 
6.2 Instructions for repair ...................................................................................................... 47 
6.3 Battery replacement instructions .................................................................................... 48 
6.3.1 Safety instructions .............................................................................................. 48 
6.3.2 Replace the battery ............................................................................................. 49 
6.3.3 Disposal of batteries ........................................................................................... 49 
APPENDIX A TECHNICAL SPECIFICATION ................................................................................. 50 
APPENDIX B PROBLEM SOLVING ............................................................................................... 54 
APPENDIX C COMMUNICATION VARIABLES ............................................................................. 55 
APPENDIX D DECLARATION OF CONFORMITY ......................................................................... 60 
INDEX OF THIS MANUAL.................................................................................................................. 61 
LIST OF FIGURES IN THIS MANUAL ............................................................................................... 62 
 

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1 INTRODUCTION

1.1 SYSTEM DESCRIPTION

Functions and features

The level monitor model F190-A is a microprocessor driven instrument designed to display and

monitor any process sensor signal. It can generate up to four alarms and output analog signal

related to the signal.

This product has been designed with a focus on:

▪ ultra-low power consumption to allow long-life battery powered applications (type PB/PC)

▪ intrinsic safety for use in hazardous applications (type XI)

▪ several mounting possibilities with aluminum or GRP enclosures for harsh industrial

surroundings

▪ ability to process all types of sensor signals

▪ transmitting possibilities with analog and communication outputs.

Sensor input

One sensor with a (0)4-20mA signal output can be connected to the F190-A. To power the sensor,

several options are available.

Standard outputs

▪ Max. four configurable alarm outputs: high-, low-, high-high- or low-low-signal alarm.

▪ Linear (0)4-20mA or 0-10V analog output to represent the actual sensor output or percentage.

The (0)4-20mA or 0-10V signal limits can be tuned.

Fig. 1: Typical application

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Configuration of the unit

The F190-A is designed for use in many types of applications. For that reason, a setup menu is

available to program the F190-A according to your specific requirements.

The setup includes several important features, such as span, engineering units, signal selection,

power management (to extend battery life-time), etc. All settings are stored in a non-volatile memory

and therefore saved in the event of a power failure or an exhausted battery.

Display information

The unit has a LCD with (optional) backlight to show the process information, status and alarm

messages. The display refresh rate is programmed in the setup menu.

At a key press, the display refresh rate will switch to FAST for 30 seconds. When 'OFF' is selected,

the display goes off after 30 seconds after the last key press. The display temporarily comes on after

a key press.

Options

The following options are available: isolated or active (0)4-20mA / 0-10V analog output, full Modbus

communication RS232/485/TTL (also battery powered), intrinsic safety, mechanical relay or active

output, power- and sensor-supply options, panel mount, wall mount and weather proof enclosures,

flame proof enclosure and LED backlight.

All F190 offer three alarm outputs. A fourth output (R4) is only available with type OS.

R4 may be mentioned in this manual since firmware and general functions are identical for all



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2 OPERATIONAL

2.1 GENERAL INFORMATION

This chapter describes the daily use of the F190-A. This instruction is meant for users / operators.

• This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

• Take careful notice of the "Safety rules, instructions and precautionary measures" in the

front of this manual.

2.2 CONTROL PANEL

The control panel has three keys. The following keys are available:

Fig. 2: Control panel.

Functions of the keys

PROG-key

This key is used to program and save new values or settings.

The PROG-key is also used to gain access to SETUP-level; please read chapter 3.

SELECT-key

This key is used to SELECT the displayed information, like level and height.

CLEAR-key

This key is used to CLEAR values.

2.3 OPERATOR INFORMATION AND FUNCTIONS

In general, the F190-A will always function at Operator level. The information displayed is dependent

upon the SETUP-settings. The signal from the connected sensor is processed by the F190-A in the

background, whichever screen refresh rate setting is chosen. After pressing a key, the display will be

updated very quickly during a 30 second period, after which it will slow-down again.

Fig. 3: Example of display information during process.

For the Operator, the following functions are available:

▪ Display process value / percentage

This is the main display information of the F190-A. After the selection of any other information, it

will always return to this main display automatically. The displayed information depends on the

configuration setting. When "-------" is shown, the value is too high to be displayed.

The arrows  indicate the increase/decrease of the level trend.

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▪ How to program the alarm thresholds

The F190-A can give an alarm message on the display. When set to on, at the same time, the

digital outputs can give a signal for processing by an external device. Note that it is also possible

to set or change the alarm thresholds from the setup menu.

This procedure is applicable to all the alarm thresholds. Only the procedure for ALARM LL is



Action

Result

Remark

1

From any operator page,

press the SELECT/ key, to

find the submenu: ALARM LL.

• The submenu shows:

ALARM LL.

-

2

Press the PROG/ENTER key

to access the submenu:

ALARM LL.

• The PROGRAM indicator

blinks continuously.

If you wait too long, the

program mode goes off and

changes are not saved.

3

Use the SELECT/ key to

increase the digit. Use the

CLEAR/ key to go to the

next number.

• The PROGRAM indicator

blinks continuously.

• You can select the

required alarm threshold.

The 0 (zero) in front of the

number will not show when

the setting is saved.

The alarm is only shown on

the display. For an alarm on

an external device, set the

function of the digital output.

4

Press the PROG/ENTER key

to confirm the selection.

• The PROGRAM indicator

goes off.

• The selection is saved.

• The display shows the

selected alarm threshold.

If you do not press the

PROG/ENTER key to

confirm, your selection is not

saved.

▪ Process alarm

When the process signal is outside the allowed range, an alarm message will be displayed at the

bottom line of the display indicating the type of alarm: LO-LO ALARM, LO ALARM,

HI ALARM or HI-HI ALARM.

The alarm is terminated automatically as soon as the signal is in its range again. Due to the setup

configuration it might be that the process is outside its range without an immediate alarm.

▪ Clear Alarm outputs

The Operator has the possibility to clear the alarm outputs, e.g. to turn off an alarm bell. This

feature can be enabled individually for each output in SETUP-menu 8. When the clear action is

performed, all enabled outputs that are connected to an active alarm status will be cleared.

To do so, press the CLEAR/ key at operator level when the actual measurement value is

shown. The text "CLEAR OUTPUTS" is shown and pressing the CLEAR/ key again will clear

the outputs. To avoid a reset at this stage, press any other key or wait for 20 seconds.

Be aware that only the output(s) is cleared; the alarm itself remains available and visible

on the display. When the same or an additional alarm (re-)occurs, the output(s) is

triggered again!

▪ Low-battery alarm

When the battery voltage drops, the "low-battery" icon will be displayed continuously. The battery

MUST be replaced shortly after!

The remaining lifetime after the first moment of indication is generally several days up to some

weeks. See paragraph 6.3 for further information on battery replacement.

Fig. 4: Example of low-battery alarm.

▪ Alarm

When the alarm indicator is shown, refer to Appendix B: Problem Solving.

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3 CONFIGURATION

3.1 INTRODUCTION

This and the following chapters are exclusively meant for electricians and non-operators. In these,

an extensive description of all software settings and hardware connections are provided.

• Mounting, electrical installation, start-up and maintenance of this device may only be

carried out by trained persons authorized by the operator of the facility. Persons must

read and understand this manual before carrying out its instructions.

• This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

• Make sure, the measuring system is correctly wired up according to the wiring diagrams.

Protection against accidental contact is no longer assured when the enclosure cover is

removed or the panel cabinet has been opened (danger from electrical shock). The

enclosure may only be opened by trained persons authorized by the operator of the

facility.

• Take careful notice of the "Safety rules, instructions and precautionary measures" in the

front of this manual.

3.2 PROGRAMMING SETUP-LEVEL

Changing the settings of the F190-A may have an influence on the current operation of the

device, even when SETUP-level is still active.

Make sure that the unit is not being used for any application when altering the settings.

3.2.1 ENTERING SETUP-LEVEL

Configuration of the F190-A is done at SETUP-level, which can be reached at all times while the

F190-A remains fully operational. At SETUP-level the display will deactivate the RUN indicator and

activate the SETUP indicator.

Use the control panel to access SETUP-level

PROG-key

To enter SETUP-level, press the PROG-key for 7 seconds at OPERATOR-level.

During this time, the symbols  will be displayed.

When SETUP-level is entered, a password might be required to continue. You can

enter the password by following the procedure for programming values as described in

the following paragraphs.

A password may be required to enter SETUP.

Without this password access to SETUP is denied.

3.2.2 NAVIGATING THROUGH SETUP-LEVEL

Each function has a unique menu-number, which is displayed below the SETUP indicator at the

bottom of the display. The menu-number is a combination of two figures, e.g. 1.2. The first number

indicates the function-group and the second number indicates the function. Additionally, each

function and function-group is expressed with a keyword.

Fig. 5: SETUP matrix structure

1.1

1.2

2.1.

2.1

1.3

2.2

3.1

3.

FUNCTION GROUP

FUNCTION

FW-4100-000001-001-EN

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Use the control panel to navigate through SETUP-level

PROG-key

When a function is selected, this key is used to start the programming sequence.

When only a function group is selected (and no function), this key is used to scroll back

a function group (e.g. 3 → 2 → 1 → 3).

SELECT-key

This key is used to select the next function in the list (e.g. 1 → 1.1 → 1.2 → 1). When

the top of the list is reached, it will wrap around and return to the function group

selection.

CLEAR-key

This key is used to select the previous function in the list (e.g. 1.2 → 1.1 → 1 → 2).

When the bottom of the list is reached, it will return to the function group selection.

When only a function group is selected (and no function), this key is used to scroll to

the next function group. (e.g. 1 → 2 → 3 → 1).

3.2.3 PROGRAMMING SEQUENCE

After selecting a function at SETUP-level, a new value can be programmed using the control panel.

A function either contains a value (a number with optionally a decimal point, e.g. 123.45) or a list

with items (e.g. Disable  Enable).

For each function that needs to change, navigate to that function and follow the steps indicated

below. During the programming sequence, the display will deactivate the SETUP indicator and

activate the PROGRAM indicator.

When programming new values, alterations will only be set after the PROG-key has been

pressed to confirm the new value! (STEP 3)

Step 1: Starting the programming sequence

PROG-key

When a function is selected at SETUP-level, this key is used to start the programming

sequence.

Step 2a: Changing a value

SELECT-key

This key is used to increment the selected digit.

When the entered value is out of range, the increase sign  or decrease-sign  will

be displayed while you are programming. If this value is confirmed by pressing the

PROG-key, the value will be brought within a valid range automatically.

CLEAR-key

This key is used to select the next digit. If a decimal point can be set, this will be

included in the sequence as well (e.g. [decimal point] → digit 1 → digit 2→ digit 3 →

[decimal point].

SELECT-key + CLEAR-key

The combination of the SELECT-key and CLEAR-key is used to select a negative

value. When a value can also be entered as a negative number, pressing the SELECT-

key and CLEAR-

Step 2b: Changing the selected item in a list

SELECT-key

This key is used to select the next item in the list (e.g. Disable → Enable).

At the end of the list, the selection will wrap around to the first selection.

CLEAR-key

This key is used to select the previous item in the list (e.g. Enable → Disable ).

At the bottom of the list, the selection will wrap around to the last selection.

Step 3: Finishing the programming sequence

PROG-key

During the programming sequence, this key is used to confirm the new value and

return to SETUP-level. To cancel the operation, either press the PROG-key for 3

seconds or wait for 20 seconds: the programming sequence is cancelled and the

former value is reinstated.

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3.2.4 RETURNING TO OPERATOR-LEVEL

When all settings are configured correctly, the unit can be returned to OPERATE-level.

Please keep a record of all settings for later reference.

Use the control panel to return to OPERATE-level

PROG-key

In order to return to the operator level, press the PROG-key for three seconds.

When no keys are pressed for 2 minutes, SETUP-level will be left automatically.

3.3 CONFIGURATION SETTINGS

All settings of the F190-A can be set via the control panel.

The following paragraphs give a detailed description of each setting.

3.3.1 SETUP MENU - SETTINGS

SETUP FUNCTIONS AND VARIABLES

1

VALUE

1.1

UNIT

L- NL- mL - M3- AM3- NM3 - mg - g - Kg - TON- GAL - USGAL - IGAL - lb - bbL- cf -

scf - p - rev - °C - °F - K - % - M - mm - CM - mtr - inch - Ft – Yd - PSI - psig - mbar -

bar - barg – bara – KPA – KPAG - INHG – mmHg - MH2O – INH2O- Ph – mV – mA -

uS – PPM – RPM - no unit - custom

1.2

TIME UNIT

sec – min – hour – day - /xxx – ‘- - -'

1.3

CUSTOMER UNIT

xxxxxxxx (eight alphanumeric characters)

1.4

DECIMALS

0000000; 111111.1; 22222.22; 3333.333

1.5

SPAN

0.000001 – 999,999

1.6

DECIMALS SPAN

0 - 6

1.7

OFFSET

-999,999 - +999,999

2

ALARM

2.1

INPUT

Process value - percentage

2.2

INP ZERO

default - no relays - ignore

2.3

FUNCTION LOW-LOW

disable - alarm - pump - ctrl - valve - level - relay - output - signal

2.4

FUNCTION LOW

disable - alarm - pump - ctrl - valve - level - relay - output - signal

2.5

FUNCTION HIGH

disable - alarm - pump - ctrl - valve - level - relay - output - signal

2.6

FUNCTION HIGH-HIGH

disable - alarm - pump - ctrl - valve - level - relay - output - signal

2.7

SETPOINT LOW-LOW

-999.999 - 999,999

2.8

SETPOINT LOW

-999.999 - 999,999

2.9

SETPOINT HIGH

-999.999 - 999,999

2.A

SETPOINT HIGH-HIGH

-999.999 - 999,999

2.B

RESETPOINT LOW-LOW

-999.999 - 999,999

2.C

RESETPOINT LOW

-999.999 - 999,999

2.D

RESETPOINT HIGH

-999.999 - 999,999

2.E

RESETPOINT HIGH-HIGH

-999.999 - 999,999

3

HYSTERESIS

3.1

DELAY ALARM LOW-LOW

0.0 - 999.9 seconds

3.2

DELAY ALARM LOW

0.0 - 999.9 seconds

3.3

DELAY ALARM HIGH

0.0 - 999.9 seconds

3.4

DELAY ALARM HIGH-

HIGH

0.0 - 999.9 seconds

3.5

HYSTERESIS MODE

disable - balanced - unbalanced - absolute

3.6

HYSTERESIS LOW-LOW

0 - 999,999

3.7

HYSTERESIS LOW

0 - 999,999

3.8

HYSTERESIS HIGH

0 - 999,999

3.9

HYSTERESIS HIGH-HIGH

0 - 999,999

4

DISPLAY

4.1

ALARM SET

operator; setup; hidden; off

4.2

FUNCTION

process value, percentage

4.3

LIGHT

0% (off); 20%; 40%; 60%; 80%; 100% (full brightness)

4.4

BL ALARM

off; on; flash

5

POWER MANAGEMENT

5.1

LCD NEW

fast; 1 sec; 3 sec; 15 sec; 30 sec; off

5.2

BATTERY MODE

operational; shelf

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6

SENSOR

6.1

FORMULA

interpol - square root

6.2

FILTER

1 - 99

6.3

CUT-OFF

0.0 - 99.9%

6.4

CALIBRATE LOW

(0)4mA

6.5

CALIBRATE HIGH

20mA

7

ANALOG

7.1

OUTPUT

disable; enable

7.2

INPUT

process value, percentage

7.3

LEVEL-MIN

-999,999 – 999,999

7.4

LEVEL-MAX

-999,999 – 999,999

7.5

CUT-OFF

0.0 - 9.9%

7.6

TUNE-MIN

0 - 9999

7.7

TUNE-MAX

0 - 9999

7.8

FILTER

01 - 99

8

RELAYS

8.1

RELAY TEST

disable, all off, all on, relay 1, relay 2, relay 3, relay 4

8.2

RELAY 1

off; lo-lo; lo; hi; hi-hi; all

8.3

RELAY 2

off; lo-lo; lo; hi; hi-hi; all

8.4

RELAY 3

off; lo-lo; lo; hi; hi-hi; all

8.5

RELAY 4

off; lo-lo; lo; hi; hi-hi; all

8.6

OUTPUT RELAY1

default - fail-safe - pulse

8.7

OUTPUT RELAY2

default - fail-safe - pulse

8.8

OUTPUT RELAY3

default - fail-safe - pulse

8.9

OUTPUT RELAY4

default - fail-safe - pulse

8.A

CLEAR RELAY 1

disable - enable

8.B

CLEAR RELAY 2

disable - enable

8.C

CLEAR RELAY 3

disable - enable

8.D

CLEAR RELAY4

disable - enable

9

COMMUNICATION

9.1

MODE

bus-rtu; bus-asc; off

9.2

SPEED

1200; 2400; 4800; 9600; 9600HP; 19200; 38400; 57600

9.3

DATABITS

8 bits, 7 bits

9.4

PARITY

none, even. odd

9.5

ADDRESS

1 - 247

9.6

TRANSMIT DELAY

0 – 255 ms

A

OTHERS

A.1

MODEL

F190-A

A.2

SOFTWARE VERSION

03.05.xx

A.3

SERIAL NO.

nnnnnnn

A.4

PASSWORD

0000 - 9999

A.5

TAG-NR

0000000 - 9999999

3.3.2 MENU 1  VALUE

1

VALUE

1.1

UNIT

Select the engineering unit for the indication of the displayed value and

alarm values.

When you change the engineering unit, you must recalculate and

reprogram the span also. The calculation is not done automatically.

1.2

TIME UNIT

/SEC

/MIN

/HR

/DAY

/XXX

- - -

Selects the period setting for the engineering unit (Setup 1.1). The

following can be selected.

Unit per second

Unit per minute

Unit per hour

Unit per day

Unit per customized period. A slash and three characters are available



No period set. Required to have all eight characters available with Setup

1.3.

1.3

CUSTOM

A customized text of up to eight characters can be entered to be displayed

on the lower part of the LCD. For every character there is a choice of

numbers, letters and special characters.

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To enable the / (slash), select the /XXX entry at SETUP 1.2. When a

different time unit is selected, the last 3 custom characters will be

overwritten.

Note: To clear the full set of characters: press CLEAR and SELECT

simultaneously during 3 seconds.

1.4

DECIMALS

This setting is used to set the amount of digits behind the decimal point for

the unit indication.

1.5

SPAN

With the span, the sensor signal is converted to a quantity. The span is

based on the engineering unit (Setup 1.1) and the level at 20 mA (or max

signal). Enter the span with the decimals (set in Setup 1.6). The more

accurate the span, the more accurate the functioning of the system will be.

Example 1: Calculating the Span.

Assume that the sensor generates 20 mA at a pressure of 18.95 bar, the

selected unit is mbar. The span is thus 18,950 mbar. Enter for the span:

"18950" and for the span decimals "0".

Example 2: Calculating the Span.

Assume that the sensor generates 20 mA at a level of 652.31 USGAL, and

the selected unit is ". The span is 652.31.

Enter for the span: "65231" and for the span decimals "2".

1.6

DECIMALS SPAN

This setting is used to set the number of digits behind the decimal point for

the span.

1.7

OFFSET

Enter the quantity present at minimum sensor signal ((0)4 mA).Note: a

negative level may be entered by pressing middle and right buttons

simultaneously.

3.3.3 MENU 2  ALARM

The following settings and the settings of SETUP Menu 3  Hysteresis determine how the process

value will be monitored. Settings that are connected to a specific alarm point, are indicated on the

display together with the type of alarm, abbreviated to LL, LO, HI and HH.

Note: Please be aware of the following:

• The alarm monitoring function can be disabled completely with SETUP 4.1. When the function is

enabled, the monitoring setpoints can be reviewed and programmed at operator level,

depending on the selection at SETUP 4.1.

• For transistor / relay output functions: read SETUP Menu 8  Relay Output

• All setpoints and reset points can be entered with a negative value as well. Press the middle and

right button simultaneously to toggle the minus-sign during editing.

2

ALARM

2.1

INPUT

The alarm function can be set to monitor either the process value or the

percentage value.

All values entered for setpoint, reset point and hysteresis must be in the

same format. Changing this setting requires them all to be updated.

2.2

INP ZERO

DEFAULT

NO RELAY

IGNORE

The behavior of the monitoring function for low and low-low alarms can be

adjusted for those cases where the sensor input signal is at its lowest value

(4mA, 0% or below its cut-off point), for example an empty tank.

The following can be selected:

Normal behavior: a low / low-low alarm condition will switch the alarm

output(s) and the alarm is shown on the display.

A low / low-low alarm condition will NOT switch the alarm output(s) but the

alarm status is indicated on the display.

A low / low-low alarm condition is completely ignored: no output will be

switched and no indication on the display.

2.3

FUNCTION LOW-

LOW

These settings are used to enable or disable the low-low, low, high and

high-high alarm monitoring functions individually.

To disable the function, select disable. To enable the function, select what

text should be displayed on the display when this alarm occurs.

The following can be selected:

disable - alarm - pump - ctrl - valve - level - relay - output - signal

2.4

FUNCTION LOW

2.5

FUNCTION HIGH

2.6

FUNCTION HIGH-

HIGH

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2.7

SETPOINT LOW-

LOW

When low-low, low, high or high-high alarm monitoring is enabled at

SETUP 2.3 to SETUP 2.6, the setpoints are set with these settings.

An alarm will be generated as long as the actual value is:

LOW-LOW lower or equal to this setpoint.

LOW lower or equal to this setpoint.

HIGH higher or equal to this setpoint.

HIGH-HIGH higher or equal to this setpoint.

2.8

SETPOINT LOW

2.9

SETPOINT HIGH

2.A

SETPOINT HIGH-

HIGH

Note: SETUP-

ABSOLUTE at SETUP 3.5.

2.B

RESETPOINT

LOW-LOW

When low-low, low, high or high-high alarm monitoring is enabled at

SETUP 2.3 to SETUP 2.6 and the Hysteresis mode is set to Absolute at

SETUP 3.5, the reset points are set with these settings.

An alarm will be removed when the actual value becomes:

LOW-LOW higher or equal to this reset point.

LOW higher or equal to this reset point.

HIGH lower or equal to this reset point.

HIGH-HIGH lower or equal to this reset point.

Note: If a reset point conflicts with a setpoint (an alarm would be removed

and generated at the same time), the setpoint has higher priority.

2.C

RESETPOINT LOW

2.D

RESETPOINT HIGH

2.E

RESETPOINT

HIGH-HIGH

3.3.4 MENU 3  HYSTERESIS

3

HYSTERESIS

3.1

DELAY TIME LOW-

LOW

These settings allow an alarm generated by the low-low, low, high and

high-high alarm monitoring functions to be ignored during the set time

period. When the alarm situation still persists after this time, the alarm will

be reflected on the display and outputs as configured.

When the hysteresis mode (SETUP 3.5) is set to disabled, removal of a

previously generated alarm is done immediately.

If the hysteresis mode is set to a mode other than disabled, the delay time

is also used to delay the removal of a previously generated alarm. When

the alarm situation is still absent after this time, the alarm status will be

removed from the display and outputs if applicable.

3.2

DELAY TIME LOW

3.3

DELAY TIME HIGH

3.4

DELAY TIME HIGH-

HIGH

Note: If no hysteresis is required but a delay before removing an alarm is

also needed, this can be achieved by setting the hysteresis mode to either

Balanced or Unbalanced and setting the hysteresis values to zero (0).

3.5

HYSTERESIS

MODE

The hysteresis mode gives the opportunity to separate the alarms setpoint

and reset point from each other. This can prevent fast toggling of alarms

and alarm outputs.

Additionally, when a delay time is set (SETUP 3.1 - 3.4), fluctuations that

would otherwise cause an alarm will also be filtered out.

Hysteresis can also be used to reduce small process actions and combine

them into single larger actions. For example, filling a tank to 80% and then

enabling the pump to empty the tank to 50%, instead of continuously

turning the pump on and off.

The hysteresis mode is selected for all alarms together. The available

hysteresis modes are explained and illustrated in following the table.

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MODE

LOW ALARMS

HIGH ALARMS

DISABLED

This mode is used when only simple setpoints are required. An alarm is generated

when the process value reaches the setpoint. The alarm is removed when the process

value passes the setpoint again in the right direction.

In this mode, the delay time is only active when an alarm is set, not when it is reset.

BALANCED

This mode is mostly used for control functions, e.g. a pump. It will allow the process

value to fluctuate within a band set by the hysteresis value, around the entered

setpoint.

When the setpoint is changed, the hysteresis band moves along with it.

In this mode, the delay time is active both when an alarm is set and when it is reset.

UNBALANCED

This mode is usually used for alarm monitoring applications. It causes an alarm to be

generated as soon as the process value reaches the entered setpoint. The alarm will

be removed when the process value changes in the right direction with the value set

for hysteresis.

When the setpoint is changed, the point at which the alarm is removed moves along

with it.

In this mode, the delay time is active both when an alarm is set and when it is reset.

ABSOLUTE

This mode can be used when the application requires independent setpoints and reset

points to be available.

An alarm is generated as soon as the process value reaches the entered setpoint and

the alarm will be removed when the process value crosses the reset point again.

When the setpoint is changed, the reset point remains at the same position; equally,

when the reset point is changed, the setpoint remains at the same position. This is

particularly useful when it is desired to change the setpoint at operator level but the

reset point must remain at the same position.

In this mode, the delay time is active both when an alarm is set and when it is reset.

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3.6

HYSTERESIS LOW-

LOW

When the Hysteresis mode is set to Balanced or Unbalanced at SETUP

3.5, the hysteresis values are set with these settings.

Note: If a hysteresis value is set to zero (0), alarm generation is identical to

when the hysteresis mode is set to DISABLED, but the delay time is

activated both when an alarm is set and when it is reset.

3.7

HYSTERESIS LOW

3.8

HYSTERESIS HIGH

3.9

HYSTERESIS HIGH-

HIGH

Note: SETUP-

HYSTERESIS MODE is set to BALANCED or UNBALANCED at SETUP

3.5.

3.3.5 MENU 4 - DISPLAY

4

DISPLAY

4.1

ALARM SET

OPERATOR

SETUP

HIDDEN

OFF

Determines where alarm level can be set.

• Alarm can be set at OPERATOR level and at SETUP level

• Alarm can only be set at SETUP level

• Alarm levels cannot be displayed at OPERATOR level

• Alarm is switched off

4.2

FUNCTION

VALUE

PERCENTAGE

Selects the information to be displayed.

The process value is displayed, together with the set engineering unit.

Percentage of full scale process value is displayed

4.3

LIGHT

The backlight brightness can be adjusted from 0% (off) to 100% (full

brightness) in steps of 20%.

4.4

BL ALARM

Sets the backlight functionality during alarm condition. With setting ON,

backlight is red during alarm. With setting FLASH backlight flashes

red/white during alarm.

3.3.6 MENU 5 - POWER MANAGEMENT

When used with the internal battery option (type PB/PC), the user can expect reliable measurement

over a long period of time. The F190-A has several smart power management functions to extend

the battery life time significantly. Two of these functions can be set.

5

POWER MANAGEMENT

5.1

LCD NEW

Sets the display refresh rate. Whenever a key is pressed, the display



set rate. When 'OFF' is selected, the display temporarily comes on after a

key press and it will go off after 30 seconds after the last key press.

The calculation of the display-information influences the power

consumption significantly. When the application does not require a fast

display refresh rate, it is strongly advised to select a slow rate.

Please note that no information will be lost at low refresh rates: all sensor

input will be processed in the background.

5.2

BATTERY MODE

The F190-A has two modes: operational or shelf.

After "shelf" has been selected, the F190-A can be stored for several

years; it will not process the sensor signal; the display is switched off but all

settings are stored. In this mode, power consumption is extremely low.

To wake up the F190-A again, press the SELECT/ key two times.

3.3.7 MENU 6 - SENSOR

6

SENSOR

6.1

FORMULA

The F190-A can process the analog input in two ways:

linear interpolated or as square root.

• Interpolation: the signal is processed linear: R = S x I

• Square root: for differential pressure: R = S I

where:

R = The calculated value

S = Span: the maximum value at 20mA. The span is programmed with

setting 1.5.

I = Input: the scaled analog value; in these formulas value 0 (zero) for

(0)4mA and value 1 (one) for 20mA.

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6.2

FILTER

The analog output signal of a sensor represents the actual process value.

This signal is measured several times a second. The value measured is a

"snap-shot" of the real value as it will be fluctuating.

With the help of this digital filter a stable and accurate reading can be

obtained while the filter level can be set to a desired value.

The filter principle is based on three input values: the filter level (01-99),

the last measured analog value and the last average value. The higher the

filter level, the longer the response time on a value change will be.

FILTER VALUE

RESPONSE TIME ON STEP CHANGE OF ANALOG VALUE (% OF END VALUE)

50%

75%

90%

99%

01

filter disabled

02

0.3

0.5

1.0

1.8

03

0.5

1.0

1.5

3

05

1.0

1.8

2.8

5.3

10

1.8

3.5

5.6

11

20

3.5

7.0

11

23

30

5.3

10

17

34

50

8.8

17

29

57

75

13

26

43

86

99

17

34

57

114

6.2

CUT-OFF

To ignore small signals, f.i. from vibration, a low signal cut-off can be set as

percentage over the full range of 16mA (or 20mA). When the analog value

is less than the programmed percentage, the level will be set to zero. The

cut-off value can be programmed in the range of 0.0 - 99.9%.

SPAN

SETUP 1.3

REQUIRED

CUT-OFF

SETUP 6.2

REQUIRED OUTPUT

450 L

25 L

25/450 x 100% = 5.5%

16 mA x 5.5% + 4 mA = 4.88 mA

6.3

CALIB LO

This setting is used to calibrate the input value for (0)4mA as the signal

from the sensor might not be exact 4.0 mA (or 0.0 mA) at minimum signal.

This function will set the sensor signal at minimum signal.

Be very sure that the offered signal is correct before the calibration is

executed as this function has major influences on the accuracy of the

system!

CALIB

DEFAULT

CAL SET

After pressing PROG, three settings can be selected.

The input will be calibrated with the actual "(0)4mA" value. After pressing

enter, CAL SET will be shown as soon as the calibration is completed.

From that moment, the analog value must be more than the calibrated

value before the signal will be processed.

Re-installs the factory value.

Selects the last calibrated value.

6.4

CALIB HI

This setting is used to calibrate the input value for 20 mA as the signal from

the sensor might not be exact 20.0 mA at maximum signal. This function

will set the sensor signal at maximum signal.

Be very sure that the offered signal is correct before the calibration is

executed as this function has major influences on the accuracy of the

system!

CALIB

DEFAULT

CAL SET

After pressing PROG, three settings can be selected.

The input will be calibrated with the actual "20 mA" value. After pressing

enter, CAL SET will be shown as soon as the calibration is completed.

From that moment, the analog value must be lower than the calibrated

value for reliable measurement.

Re-installs the factory value.

Selects the last calibrated value.

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3.3.8 MENU 7 - ANALOG OUTPUT

A linear 4-20 mA signal (option AB: 0-20 mA or option AU: 0-10 V) output signal is generated that

represents the process value. The relationship between sensor signal and the analog output is set

with the following settings.

7

ANALOG OUTPUT

7.1

OUTPUT

If the analog output is not used, select disable to minimize the power

consumption (e.g. save battery life-time).

Option AP: When a power supply is available but the output is disabled, a

3.5 mA signal will be generated.

7.2

INPUT

Sets the source for the analog output: level, height or percentage of full

scale input signal.

7.3

MINIMUM OUT

Enter the input signal at which the output should generate the minimum

signal (0)4 mA or 0 V - in most applications at (0)4 mA sensor signal.

7.4

MAXIMUM OUT

Enter the input signal at which the output should generate the maximum

signal (20 mA or 10 V) - in most applications at 20 mA sensor signal.

7.5

CUT-OFF

A low level cut-off can be set as a percentage of the full range of 16 mA, 20

mA or 10 V.

When the signal is less than the cut-off value, the output current will be the

minimum signal (4 mA, 0 mA, 0 V). Examples:

MIN OUT

SETUP 7.3

MAX OUT

SETUP 7.4

CUT-OFF

SETUP 7.5

REQUIRED LEVEL

OUTPUT

0 L

100 L

2%

(100-0)*2% = 2.0 L

4+(16*2%) = 4.32 mA

20 L

800 L

3.5%

(800-20)*3.5%= 27.3 L

4+(16*3.5%)=4.56 mA

7.6

TUNE-MIN

The (0)4 mA or 0 V value can be tuned precisely with this setting. The

initial minimum analog output value is (0) 4mA or 0 V. However, this value

might differ slightly due to ambient influences such as temperature for

example.

Before tuning the signal, make sure that the analog signal is idle (not

used) for any application!

After pressing PROG, the current will be about 4 mA (0 mA or 0 V). The

current can be increased / decreased with the arrow keys and is directly

active. Press ENTER to store the new value.

If required, you can program the analog output 'up-side-down'. The (0)4

mA or 0 V represents the maximum level and the 20 mA or 10 V

represents the minimum level.

7.7

TUNE-MAX

The 20 mA or 10 V value can be tuned precisely with this setting. The initial

maximum analog output value is 20 mA or 10 V However, this value might

differ slightly due to ambient influences such as temperature for example.

Before tuning the signal, make sure that the analog signal is idle (not

used) for any application!

After pressing PROG, the current will be about 20 mA or 10 V. The current

can be increased / decreased with the arrow keys and is directly active.

Press ENTER to store the new value.

If required, you can program the analog output 'up-side-down'. The (0)4

mA or 0 V represents the maximum level and the 20 mA or 10 V

represents the minimum level.

7.8

FILTER

This setting is used to stabilize the output signal. With the help of this

digital filter a more stable but less actual representation of the level can be

obtained.

The filter principle is based on three input values: the filter level (01-99),

the last calculated level and the last average value. The higher the filter

level, the longer the response time on an input step change will be.

FILTER VALUE

RESPONSE TIME ON STEP CHANGE OF ANALOG VALUE (% OF END VALUE)

50%

75%

90%

99%

01

filter disabled

02

0.1 sec

0.2 sec

0.4 sec

0.7 sec

03

0.2 sec

0.4 sec

0.6 sec

1.2 sec

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05

0.4 sec

0.7 sec

1.1 sec

2.1 sec

10

0.7 sec

1.4 sec

2.2 sec

4.4 sec

20

1.4 sec

2.8 sec

4.5 sec

9.0 sec

30

2.1 sec

4 sec

7 sec

14 sec

50

3.5 sec

7 sec

11 sec

23 sec

75

5.2 sec

10 sec

17 sec

34 sec

99

6.9 sec

14 sec

23 sec

45 sec

3.3.9 MENU 8 - RELAYS

There are four outputs in the submenu, but the number of outputs can vary due to regulations

or chosen options. Standard, there are three outputs, option XI has only two outputs and

option OS has four outputs.

8

RELAYS

8.1

RELAY TEST

Normal function of the outputs can be overridden for a short period. This

function is typically used during installation.

Selecting an output immediately switches the selected output on.

DISABLE testing is disabled, normal functioning of outputs resumed

ALL OFF all outputs are switched off

ALL ON all outputs are switched on

RELAY 1/2/3/4 output 1, 2, 3 or 4 is switched on.

After testing, select DISABLE to restore normal functioning. When SETUP

is left or the device is restarted, this setting is automatically set to default

DISABLE.

8.2

FUNCTION RELAY

1

Couples one or all alarms to output R1. See also SETUP 3.3 to 3.6

8.3

FUNCTION RELAY

2

Couples one or all alarms to output R2. See also SETUP 3.3 to 3.6

8.4

FUNCTION RELAY

3

Couples one or all alarms to output R3. See also SETUP 3.3 to 3.6

8.5

FUNCTION RELAY

4

Couples one or all alarms to output R4. See also SETUP 3.3 to 3.6

8.6

OUTPUT RELAY 1

Assign the way outputs R1  R4 behave when an alarm is generated.

The following can be selected:

DEFAULT The output is switched on when an alarm is present and off

when the alarm is removed.

FAIL-SAFE The output is switched on when no alarm is present and off

when the alarm is removed.

This has the advantage that during a power failure, external

systems will detect an alarm since the output cannot be

switched on anymore.

PULSE When an alarm is present, the output toggles on and off with

a frequency of 0.25 Hz (2 seconds on, 2 seconds off). This

allows for a horn to be connected that will blow with an

interval to raise more attention.

When the alarm is removed, the output is turned off.

8.7

OUTPUT RELAY 2

8.8

OUTPUT RELAY 3

8.9

OUTPUT RELAY 4

Clearing the alarm status of the outputs may be allowed in Operator mode. The following settings

enable or disable the clearing of alarms in Operator mode.

Clearing an alarm switches off the related output while the alarm status is still present. The alarm

indication on the display will not be cleared. In case an alarm reoccurs the output will be switched on

again. See Clear Alarm outputs on page 9 for an instruction how to clear alarms in Operator mode.

8.A

CLEAR 1

Enables or disables clearing the alarm status of R1, in Operator mode.

8.B

CLEAR 2

Enables or disables clearing the alarm status of R2, in Operator mode.

8.C

CLEAR 3

Enables or disables clearing the alarm status of R3, in Operator mode.

8.D

CLEAR 4

Enables or disables clearing the alarm status of R4, in Operator mode.

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Fluidwell F190 Owner's manual

Fluidwell F190 Owner's manual

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