Lissmac CDM 23 WP Owner's manual

Brand: Lissmac

Model: CDM 23 WP

Category: Power tools

Type: Owner's manual

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OPERATING MANUAL

DIAMOND CORE DRILL MOTOR

CDM 23 WP (Version Kawasaki)

LISSMAC Maschinenbau GmbH

Lanzstrasse 4

D-88410 Bad Wurzach

Phone: +49 (0) 7564 / 307 - 0

Fax: +49 (0) 7564 / 307 - 500

lissmac@lissmac.com

www.lissmac.com

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Imprint The operating manual is valid for:

LISSMAC diamond core drill motor:

 CDM 23 WP

(Version Kawasaki)

Company headquarters:

LISSMAC Maschinenbau GmbH

Lanzstraße 4

D - 88410 Bad Wurzach

Phone: +49 (0) 7564 / 307 – 0

Fax: +49 (0) 7564 / 307 – 500

lissmac@lissmac.com

http://www.lissmac.com

Translation of the original operating manual

Status: 06-2022

The dissemination or duplication of this operating manual in any form, or the reuse of contents is

forbidden unless permitted in writing.

patent, utility model, or design patent registration.

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BASIC SAFETY INSTRUCTIONS

Warning notices and symbols in this operating manual

Danger! Indicates that failure to comply could lead to severe injury or even death.

Caution! Indicates that failure to comply could sometimes lead to injuries.

Note Indicates that failure to comply leads to damage to the machine or other property.

Handling information for operators

The defined sequence of the handling steps makes proper and safe handling of the machine easier.

 Handling instructions for the operator

The following information is attached on the machine:

Read operating manual!

Symbol for concrete

Symbol for masonry

The machine operator must follow these safety points:

Wear safety hat

Wear safety glasses

Wear hearing protection

Wear safety shoes

Wear safety gloves

Clothing worn at the workplace must be close-fitting so that it cannot be caught by moving parts.

If you have long hair, wear a hat or hairnet to cover it.

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OPERATING MANUAL

Preface The handling of the machine and its intended application possibilities are explained in this

operating manual.

This operating manual contains important information on how to operate the machine

safely, properly and economically. Compliance to the information in this operating manual

contributes to the avoidance of hazards, repair costs and downtimes, as well as increases

the reliability and service life of the machine.

Supplements or modifications to this operating manual due to existing national regulations

for accident prevention and for environmental protection are possible without prior notice.

This operating manual must always be available at the location of use.

All persons who perform work with this machine must read this operating manual

thoroughly and follow the instructions contained in it. This applies to the following work,

among other things:

 Work including setting up the machine, troubleshooting during execution of work,

removing waste as a result of drilling work, machine maintenance, removal of work

material.

 Maintenance (service, inspection, repair etc.)

In addition to the specifications and instructions in this operating manual and the valid

legal regulations for accident prevention in the country of use and place of use, recognized

work and safety regulations must also be complied with.

Required core drilling stand A core drill stand designed for this purpose is required to operate the core drill motor. The

core drill stand can be purchased from the manufacturer.

Additional documents Additional documentation of the respective manufacturers of individual components of the

machine are available as supplements to this operating manual:

 Operating manual petrol motor

LISSMAC assumes no responsibility or liability for the completeness of any additional

documents.

Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our

technological lead, it can be necessary to change the product without advance notice and

to perform their operation. We accept no liability for malfunctions, breakdowns and

damage caused by this.

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Table of Contents

1. Description of performance ......................................................................................................................................8

1.1. Basics of intended use ................................................................................................................................. 9

1.2. Organizational measures .............................................................................................................................. 9

1.3. Personnel choice and personnel qualification; basic responsibilities ......................................................... 10

1.4. Safety instructions for operation phases .................................................................................................... 11

1.4.1. Transport, assembly and installation ................................................................................................. 11

1.4.2. Commissioning .................................................................................................................................. 11

1.4.3. Operation ........................................................................................................................................... 12

1.4.4. Special work while using the machine .............................................................................................. 12

1.4.5. Moving the core drill motor ............................................................................................................... 13

1.5. Safety instructions for special types of dangers ........................................................................................ 13

1.5.1. Danger for the operator by the machine ............................................................................................ 13

1.5.2. Dust ................................................................................................................................................... 13

1.5.3. Noise ................................................................................................................................................. 13

1.5.4. Operating materials ........................................................................................................................... 13

1.6. Transport .................................................................................................................................................... 14

1.7. Packaging and Storage ............................................................................................................................... 14

1.8. Environmental protection ........................................................................................................................... 14

1.9. Disposal ...................................................................................................................................................... 14

2. Machine description ............................................................................................................................................... 15

2.1. Description of the core drill motor .............................................................................................................. 15

2.2. Technical data ............................................................................................................................................ 16

3. Commissioning .......................................................................................................................................................... 17

3.1. Connections and operating materials ......................................................................................................... 17

3.2. Exhaust hose .............................................................................................................................................. 17

3.3. Filling the fuel tank ..................................................................................................................................... 18

3.4. Insertion into a core drill stand ................................................................................................................... 19

3.5. Tools ........................................................................................................................................................... 20

3.5.1. Change tool (remove) ......................................................................................................................... 20

3.6. Change the gear ranges ............................................................................................................................. 21

4. Operation .................................................................................................................................................................... 22

4.1. Safety ......................................................................................................................................................... 22

4.2. Preparations for starting ............................................................................................................................. 22

4.3. Drilling ........................................................................................................................................................ 22

5. Maintenance .............................................................................................................................................................. 23

5.1. Service ........................................................................................................................................................ 23

5.2. Overflow drill hole ...................................................................................................................................... 23

5.3. Maintenance plan ...................................................................................................................................... 24

6. TOOL TABLE ............................................................................................................................................................... 25

7. Warranty ..................................................................................................................................................................... 26

8. Exploded view ........................................................................................................................................................... 27

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Notes:

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DESCRIPTION OF PERFORMANCE

The CDM 23 WP is impressive for daily use in channel construction sites as a functional, robust,

compact core drill motor. The careful design of the safety clip secures the core drill in the harsh

construction site environment as well as acting as a functional handle for daily transport and simple

mounting on drilling motors.

 User-friendly - Three gear levels permit optimum speed selection adapted to the specific core

drill diameter

 Fast drill crown collet with integrated spindle protection

 Centrally positioned EMERGENCY STOP switch on the control display is quick and easy to

operate even in difficult situations

 Provided with an additional heat shield on the exhaust hose in the working area to avoid risk

of being burned

 Maximum safety through integrated centrifugal force coupling (2-cycle petrol engine) and

mechanical overload coupling (3-gear transmission)

 Water pressure vessel for independent core drilling (optional)

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1.1. Basics of intended use

1.1.1 The warranty obligation of the manufacturer and supplier is voided for improper or non-intended

use. Any change to the machine which is not carried out by the manufacturer is prohibited.

Changes, removal or addition of parts to the machine only with the written approval of the

manufacturer.

1.1.2 The machine is constructed according to the state of the art and recognized technical safety rules.

However, danger to life and limb of the user or third parties, and/or damage to the machine or other

property may still arise from its use.

1.1.3 Only operate the machine in technically faultless condition and for intended use, aware of safety

and danger complying with the operating manual. You should particularly handle malfunctions

which can compromise safety immediately, or have them addressed by experts.

1.1.4 The LISSMAC core drill motor CDM 23 WP is a wet core drill motor and belongs to the device class

for stand-guided core drill equipment. The core drill motor is driven via a petrol motor and is used in

combination with water for drilling round holes in stone, lightly reinforced concrete and composite

materials. The core drill motor may only be used with a core drill stand intended for it, and a

diamond tool (core drilling). Fumes from the petrol motor must be vented away from the user by

means of an exhaust hose.

This machine is intended for use by an experienced construction worker in construction zones. Use

of this machine in a manner not described in the operating manual is considered improper.

Intended use also includes compliance with the operating manual and observance of inspection and

maintenance manual.

1.1.5 Foreseeable misuse / non-intended use:

 Drilling without a core drill stand

 Drilling without water

 Drilling in enclosed spaces

 Drilling without exhaust hose or with a defective exhaust hose

 Drilling of wood, plastic or metal (except for reinforcement in concrete)

 Drilling heavily reinforced concrete

 Any constructional changes, which change the safety or the type of design.

1.2. Organizational measures

1.2.1 The operating manual must be easily accessible for each person at the location of use.

1.2.2 All additions to the operating manual, all generally valid legal and otherwise binding regulations for

accident prevention and environmental protection are to be followed and instructed!

Such obligations may also apply, for example, to the handling of hazardous materials or the wearing

of personal protective gear or traffic regulations.

1.2.3 Personnel assigned to activities on the machine must have read and understood the operating

manual, particularly the Safety Instructions chapter, before starting work. In the middle of work it is

too late. This applies notably to personnel who only work occasionally on the machine, e.g. for

changeovers and service.

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1.2.4 At least occasionally, perform checks for safe and hazard awareness work by operators while

following the operating manual!

1.2.5 Use personal protection equipment if necessary or required by regulations!

1.2.6 Observe all safety instructions and danger warnings of the machine and keep them in legible

condition! Replace safety and danger instructions, that are damaged or non-readable any more.

1.2.7 For safety-related changes to the machine or its running behavior, stop the machine immediately

and mark it accordingly. Report the problem to the responsible post/person!

1.2.8 No changes, removal or addition of parts without the written approval of the manufacturer! The

instructions of the tool maker must be followed.

1.2.9 Only use tested original replacement parts from the manufacturer!

1.2.10 Observe required or prescribed deadlines given in the operating manual for inspections.

1.2.11 Workshop equipment suitable for the work is absolutely necessary for performing maintenance

actions.

1.2.12 Machines driven by a petrol motor may not be used in enclosed spaces. Operating the machine is

prohibited!

1.2.13 The segments around the tool must be protected from damage and humidity.

1.3. Personnel choice and personnel qualification; basic responsibilities

1.3.1 Only qualified personnel 18 years of age or older may operate the machine independently. All

personnel must be trained in the operation and be explicitly, in writing, authorized by the company

to operate the machine.

1.3.2 Establish responsibilities of the personnel for operating, changeover, servicing, and repairing the

machine.

1.3.3 Make sure that only authorized personnel works at the machine.

1.3.4 The operator must wear personal safety equipment according to the safety regulations, such as

safety shoes, safety gloves and safety glasses.

1.3.5 Clothing worn at the workplace must be close-fitting so that it cannot be caught by moving parts.

All loose objects must be removed. Head cover or a hairnet must be worn if the user has long hair.

1.3.6 Wear breathing protection (mask) if the air has dust particles. Do not breathe in unfiltered masonry

dust as this can be a health hazard.

1.3.7 Remaining in the working area unnecessarily is prohibited! Personnel who are not working on the

machine, with the exception of spotters, must be directed away from the work area. Block off the

working area, if necessary.

1.3.8 During all movements, operating personnel must ensure that they and other people are not

endangered. All obstacles which may hinder the operation or implementation of the machine at the

location of use must be moved out of the way.

1.3.9 Any personnel training, learning, being instructed, or currently involved in general education may

only work with the machine under the continual supervision of an experienced person!

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1.4. Safety instructions for operation phases

1.4.1. Transport, assembly and installation

1.4.1.1 Transport, assembly and installation on/with the core drill motor may only be carried out when the

petrol motor is turned off.

1.4.1.2 Transport, assembly and installation on/with the core drill motor may only be carried out with

removed tool and when the petrol motor is turned off.

1.4.1.3 Transport may only be done, as long as all machine parts are tightened on the machine and

individual parts cannot fall.

1.4.1.4 Machine transport may only be done if the fluids (fuel or gear oil) is prevented from leaking out.

1.4.2. Commissioning

1.4.2.1 The core drill motor must be inserted into a core drill stand intended for this purpose. Ensure that

the core drill stand and the core drill motor are securely attached.

1.4.2.2 When inserting the tool the operator must protect himself from sharp edges. Defective or broken

tools must be replaced immediately.

1.4.2.3 Ensure that the floor on which drilling is to be made fulfils load carrying capacities. All obstacles

must be cleared away from the work area and make sure there is sufficient lighting.

1.4.2.4 Visually check the entire core drill motor for damage, defects and leaks.

1.4.2.5 Have a water source ready to connect to the core drill motor. Drilling cannot be done without

water. Note appropriate usage!

1.4.2.6 Smoking is absolutely prohibited when filling the fuel motor. Special care must be taken when

refilling the fuel tank. Motor parts that become warm during operating become a fire hazard.

1.4.2.7 Fuel storage may only be in authorized and marked containers.

1.4.2.8 No rotating tools which have a maximum rotation speed smaller than the nominal speed of the

machine can be used.

1.4.2.9 All exhaust hoses must be inspected for damage before commissioning. If there is damage, the

exhaust hose must be exchanged immediately.

It is prohibited to operate with a damaged exhaust hose or without a hose. Note appropriate

usage!

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1.4.3. Operation

1.4.3.1 Refrain from working in any manner that is questionable in regard to safety!

1.4.3.2 Take measures to ensure that the core drilling motor is operated only in a safe, functional

condition!

1.4.3.3 The core drill motor must be checked at least once per shift for externally identifiable defects or

damages! Any changes which occur (including operating behavior) must be reported immediately

to the responsible post/person! If necessary, immediately stop the machine and secure it against

restart!

1.4.3.4 Only suitable and tested tools must be used. Inspect tools for damage.

1.4.3.5 For protection before acceleration, move the depth setting slowly into the solid floor. Avoid any

contact with the running tool.

1.4.3.6 Check the drilling area for wires and lines to prevent drilling into electrical, water or gas lines.

Drilling cores must be captured.

1.4.3.7 The device may only be used for its intended purpose. The machine is only to be used within the

intended scope of use to prevent hazardous defects.

1.4.3.9 When working overhead, a water capture ring must be used. Only with suitable safety measures!

1.4.3.10 When drilling, the operator must be standing with both feet firmly on the ground. A spotter must

be present when the core drill motor is being used.

1.4.3.11 During use, vibrations are generated around the entire machine. Before using the machine check

that all fastening elements are properly tightened.

1.4.3.12 Tools may only be used for their intended purpose.

1.4.3.13 When drilling in excavation pits, the exhaust hose must be placed to ground level. Operation

without, or with a defective exhaust hose is prohibited! Ensure there is sufficient ventilation.

1.4.4. Special work while using the machine

1.4.4.1 Always inspect tools and working materials for wear. Maintenance intervals that are given in the

corresponding operating manuals must be complied with. Do not use any working materials that

are not capable of functioning completely, or their on/off switch is defective. Repairs may only be

done by appropriately authorized technicians.

1.4.4.2 Inform operating personnel before beginning special and maintenance work! Name a supervisor!

1.4.4.3 If the core drill motor is turned off during maintenance and repair work, it must be secured against

unexpected application of power.

1.4.4.4 Before cleaning all openings in which no cleaning agent should penetrate due to safety and/or

functional reasons must be covered and glued. Electric motors, switches and plugs are especially

at risk. After cleaning, remove the covers/tape completely!

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1.4.5. Moving the core drill motor

1.4.4.1 Moving the core drill motor must only be done when the petrol motor is turned off.

1.4.4.2 Before leaving the operating position, the petrol motor must be shut down and the tool must no

longer rotate. There is a danger of injury by the rotating tool.

1.5. Safety instructions for special types of dangers

1.5.1. Danger for the operator by the machine

1.5.1.1 Before leaving the operating position, the petrol motor must be shut down and the tool must no

longer rotate. There is a danger of injury by the rotating tool.

1.5.1.2 Working on the core drill motor and moving with rotating tool is prohibited.

1.5.1.3 The petrol motor of the core drill motor must only be put in operation for intended use drilling.

1.5.1.3 There are other residual risks on the machine, for this reason the operator must work with

particular care.

1.5.2. Dust

1.5.2.1 When working in close quarters, follow any applicable national guidelines!

15.2.2 To prevent dust build-up during drilling, the tool must be cooled using water. Drilling without

water damages the tool and is prohibited.

1.5.3. Noise

1.5.3.1 Wear specified personal hearing protection!

1.5.4. Operating materials

1.5.4.1 When handling oils, greases and other chemical substances, follow valid safety regulations!

1.5.4.2 Leaking fluids must be immediately removed by an absorbent material and disposed of in

hazardous waste.

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1.6. Transport

1.6.1 The core drill motor must be removed from the core drill stand for transport.

1.6.2 Even for a small distance, the core drill motor must be switched off. The tool may not be rotating

before a restart!

1.6.3 When recommissioning, follow the operating manual!

1.7.

Packaging and Storage

To ensure sufficient protection during shipping and transport, the machine and its components are

carefully packaged. When receiving the machine, the machine should be checked for damage. The

packaging of the device consists of materials which can be recycled. Put these by type into the

relevant recycling containers, so that they can be recycled properly.

In the case of damage, the machine must not be put into operation. Even damaged cable and plugs

represent a safety risk and must not be used. In this case, please contact the manufacturer.

If the machine is not immediately put into operation after unpacking, it must be protected from

moisture and dirt.

1.8.

Environmental protection

Packaging material, cleaning agents, used or residual operating materials, as well as removed

wear parts, such as drive belts or gear oils must be taken to recycling corresponding to the valid

regulations for environmental protection at the place of use.

1.9.

Disposal

If the expiry date of the device has been reached, in particular if functional errors happen, make

the used machine unusable.

Dispose of the device according to the valid regulations for environmental protection of your

country. Electrical waste may not be disposed of in household waste. Take the used device to a

central rubbish collection center.

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MACHINE DESCRIPTION

2.1.

Description of the core drill motor

Pos. 1

Tool holder Pos. 7 Gas lever

Pos. 2

Quick disconnect ring Pos. 8 Fuel tank

Pos. 3

Spark plug cover Pos. 9 Mounting plate

Pos. 4

Discharge handle Pos. 10 Gear setting lever

Pos. 5

Handle Pos. 11 Ball valve

Pos. 6

Emergency stop Pos. 12 GEKA water connection

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2.2. Technical data

CDM 23 WP

Rated power 2,7 PS / 2000 W

Output power 2,4 PS / 1750 W

Motor Petrol fuel motor, 2 cycle

Cooling Air cooled

Tank capacity 0.7 liters

Max. core drill Ø, mounted on drilling stand 350 / 160 / 100 mm

Drill crown collet 1 ¼“ UNC (right-hand threads)

Drill motor holder Universal mounting plate

Dimensions with clip (L/W/H) 700 / 350 / 280 mm

Nominal weight 16 kg

Spindle rotation speed Idle Full power

Gear level I 370 rpm 220 rpm

Gear level II 720 rpm 420 rpm

Gear level III 1090 rpm 650 rpm

Changes to the technical data included here are possible without prior notification.

350 mm

700 mm

280 mm

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COMMISSIONING

3.1. Connections and operating materials

Fuel

The core drill motor must be filled with fuel. Specifications and quality requirements are given in

the operating manual and must be followed.

Gear oil

Moving parts in the drive must be lubricated with gear oil.

The drive is maintenance free.

Water connection (max. 3 bar)

There is a water connection with a ball valve located on the core drill motor. Water is fed into the

tool via this water connection. Always use clean water for the drilling machine and ensure that

dirty water is properly removed from the drilling location.

Drilling without water is prohibited!

3.2. Exhaust hose

Danger! It is prohibited to operate with a damaged exhaust hose or without a hose. Note appropriate

usage!

 Connect the exhaust hose with the core drill motor and connect with the hose clamp (pos. 1)

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3.3. Filling the fuel tank

Danger! When filling, the petrol motor consists of highly flammable fuel fumes.

Smoking is absolutely forbidden during this process. All flammable sources must be removed.

Caution! When refilling the fuel tank, there is a danger of burning due to hot motor parts.

Note Fuel storage may only be in authorized containers. The containers must be marked accordingly.

 Switch off petrol motor and wait for the tool to stop.

 Remove the fuel cap (pos. 1)

 Fill up with fuel (max. 0.7 liters)

 Replace the fuel cap (pos. 1)

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3.4. Insertion into a core drill stand

Danger! The core drill motor must be clamped into a core drill stand intended for this purpose to be

considered proper use.

 Hang the core drill motor into the upper fixture (pos. 1) of the core drill stand

 Pivot the core drill motor into the lower fixture (pos. 2) of the core drill stand

 The mounting plate is clamped via the set screw (pos. 3) on the core drill stand

Note

Do a fastening check to see that the core drill motor sits properly in the core drill stand.

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3.5. Tools

Danger! The use of improper or un-certified tools is lethal!

Avoid any contact with the running tool.

Note

Defective tools such as:

 non-concentrically running tools

 missing or damaged tool segments

 distorted tools

 blunt tools

May not be used with the core drill motor.

The connecting thread of the core drill fixture is 1 ¼“ UNC.

The diamond segments must show sufficient undercut to drill! Follow the proper use guidelines

from the tool manufacturer!

If vibrations are too large the tool can possibly jam or be damaged.

3.5.1. Change tool (remove)

Caution! Never hit the tool with a hammer. The core drill motor can be damaged!

To loosen the tool:

 Switch off petrol motor and wait for the tool to stop.

 Place the open ended spanner SW 41 (pos. 1) on the tool fixture.

 Place open ended spanner SW 32 (pos.2) on the core drill motor and loosen the tool.

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Lissmac CDM 23 WP Owner's manual

Brand: Lissmac

Model: CDM 23 WP

Category: Power tools

Type: Owner's manual

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Lissmac CDM 23 WP Owner's manual

Lissmac CDM 23 WP Owner's manual

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