Exmark Laser Z XS User manual

Brand: Exmark

Model: Laser Z XS

Category: Lawnmowers

Type: User manual

This manual is also suitable for

ForSerialNos.

720,000&Higher

LAZERZ®XS

DIESELMODELS

PlaceModelNo.andSerialNo.

LabelHere(IncludedintheLiterature

Pack)orFillinBelow

DatePurchased

EngineModelNo.andSpec.No.

ModelNo.EngineSerialNo.(E/No)

SerialNo.

PartNo.4500-169Rev.A

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Whenthemowerisusedoroperated

onanyCaliforniaforest,brushorgrasscovered

land,aworkingsparkarrestermustbeattached

tothemufer.Ifnot,theoperatorisviolating

statelaw,Section4442PublicResourceCode.To

acquireasparkarresterforyourunit,seeyour

EngineServiceDealer.

ThissparkignitionsystemcomplieswithCanadian

ICES-002Cesystèmed’allumageparètincellede

vèhiculeestconformeàlanormeNMB-002du

Canada

TheenclosedEngineOwner’sManualis

suppliedforinformationregardingTheU.S.

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenanceandwarranty.

KeepthisengineOwner’sManualwithyourunit.

ShouldthisengineOwner’sManualbecome

damagedorillegible,replaceimmediately.

Replacementsmaybeorderedthroughthe

enginemanufacturer.

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE68310

Contactusatwww.Exmark.com.

PrintedintheUSA.

AllRightsReserved

EXMARK PARTS PLUS

PROGRAM

EFFECTIVE DATE: September 1, 1995

Program

If your Exmark dealer does not have the Exmark part in stock, Exmark will

get the parts to the dealer the next business day or the part will be FREE*

Guaranteed!!

How the Program Works

1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor

by 1:00 p.m., local time, and requests Exmark Parts Plus

shipment of six (6) line items or less.

2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for

part and freight charges where applicable.

3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus

order, he contacts Exmark by 3:00 p.m., central

time, with an Exmark Parts Plus

order of six (6) line items or less.

4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor,

same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.

5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus

and if it arrives in accordance to the

program.

6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?

A. Under any circumstance the customer does not pay.

B. If the part does not arrive overnight due to:

1. The dealer not submitting the Exmark Parts Plus

order to his Exmark distributor by 1:00 p.m., the dealer

pays for the part and freight.

2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus

order

to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,

Exmark pays for the part and freight.

4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark

pays for the part.

* The following restrictions apply -- The Exmark Parts Plus

Program is available only through participating Exmark

Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in

the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States

and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday

delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery

shipments. To qualify, all Exmark Parts Plus

orders must be received by Exmark by 3:00 p.m., central time. Orders must be

six (6) line items or less. Exclusions from the Exmark Parts Plus

Program are: Any wholegood or accessory in its entirety,

engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel

motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or

Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered

for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

Introduction

CONGRATULATIONSonthepurchaseofyour

ExmarkMower.Thisproducthasbeencarefully

designedandmanufacturedtogiveyouamaximum

amountofdependabilityandyearsoftrouble-free

operation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

mower.

BEFOREOPERATINGYOURMOWER,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,andsafety

instructions,youwillprolongthelifeofyourmower,

maintainitsmaximumefciency,andpromotesafe

operation.

Ifadditionalinformationisneeded,orshouldyou

requiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction...........................................................4

Safety.....................................................................6

SafetyAlertSymbol.........................................6

SafeOperatingPractices..................................6

SafetyandInstructionalDecals.....................11

Specications.......................................................17

ModelNumbers............................................17

Systems.........................................................17

Dimensions...................................................18

TorqueRequirements....................................19

ProductOverview................................................20

Operation.............................................................20

Controls........................................................20

Pre-Start........................................................22

OperatingInstructions..................................22

Transporting.................................................26

Maintenance.........................................................28

RecommendedMaintenanceSchedule(s)...........28

PeriodicMaintenance.......................................29

CheckEngineOilLevel.................................29

CheckBatteryCharge....................................29

CheckMowerBlades.....................................30

CheckSafetyInterlockSystem.......................30

CheckRolloverProtectionsSystems(Roll

Bar)Pins...................................................31

CheckSeatBelt..............................................31

CheckforLooseHardware............................31

ServiceAirCleaner........................................31

ChangeEngineOil........................................32

CheckHydraulicOilLevel.............................32

CheckTirePressures.....................................32

CheckConditionOfBelts..............................32

LubricateGreaseFittings...............................33

LubricateCasterWheelHubs........................33

LubricateBrakeHandlePivot........................34

LubricateBrakeRodBushings.......................34

LubricateMotionControlBronze

Bushings...................................................34

DrainFuelFilter............................................34

ChangeHydraulicSystemFilter.....................35

WheelHub-SlottedNutTorque

Specication..............................................35

CheckEngineCoolantLevel..........................35

ChangeEngineCoolant.................................36

ThreadLockingAdhesives.............................37

MobilHTSGrease(OrFood-Grade

Anti-seize).................................................37

Copper-BasedAnti-seize..............................37

DielectricGrease...........................................37

Adjustments.....................................................38

DeckLeveling...............................................38

PumpDriveBeltTension...............................38

MuleDriveBeltTensionAdjustment.............38

DeckBeltTension........................................39

AlternatorBeltTension.................................39

BeltGuideAdjustment..................................39

BrakeLinkAdjustment..................................40

BrakeAdjustment..........................................40

ElectricClutchAdjustment............................41

ReverseIndicatorAdjustment........................41

MotionControlLinkageAdjustment.............41

MotionControlDamperAdjustment.............42

CasterPivotBearingsPre-Load

Adjustment...............................................43

Cleaning...........................................................43

CleanEngineCoolingSystem........................43

RemoveAccumulatedDebrisfromEngine

.................................................................43

CleanGrassBuild-UpUnderDeck................44

WasteDisposal..............................................44

Troubleshooting...................................................45

Schematics...........................................................48

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure2

1.Safetyalertsymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if

notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglishitistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,longtrousers,andhearing

protection.DoNotoperatewhenbarefootor

whenwearingopensandals.Longhair,loose

clothingorjewelrymaygettangledinmoving

parts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Safety

DANGER

Incertainconditionsdieselfuelisextremely

ammableandvaporsareexplosive.

Areorexplosionfromdieselfuelcanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsinanopen

area,whentheengineiscold.Wipeup

anydieselfuelthatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Adddieselfueltothefueltankuntilthe

levelis1/4to1/2inch(6–13mm)below

thebottomofthellerneck.Thisempty

spaceinthetankallowsdieselfuelto

expand.

•Neversmokewhenhandlingdieselfuel,

andstayawayfromanopenameor

wheredieselfuelfumesmaybeignited

byspark.

•Storedieselfuelinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.

Neverremovethecapofthefueltankor

addfuelwhenengineisrunningorwhen

theengineishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

WARNING

Dieselfuelisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleanddiesel

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

•Checkthattheoperator’spresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

Operation

WARNING

Operatingengineparts,especiallythe

mufer,becomeextremelyhot.Severeburns

canoccuroncontactanddebris,suchas

leaves,grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,

tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer

andenginearea.

•Installandmaintaininworkingordera

sparkarresterbeforeusingequipment

onforest-covered,grass-covered,or

brush-coveredunimprovedland.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorlessdeadlypoisonthatcan

killyou.

DoNotrunengineindoorsorinasmall

connedareawheredangerouscarbon

monoxidefumescancollect.

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

Safety

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.Useseatbelts.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceand

workingproperly.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Stopengine,waitforallmovingpartstostop,

removekeyandengageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

•Stopengine,waitforallmovingpartstostop,and

engageparkingbrake:

–Beforerefueling.

–Beforedumpingthegrasscatcher.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•NEVERcarrypassengers.DONOToperate

themowerwhenpeople,especiallychildren,or

petsareinthearea.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebefore

changingdirections.

•Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareato

bemowed.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.

•DoNotoperatethemowerundertheinuence

ofalcoholordrugs.

•Useextremecarewhenloadingorunloadingthe

machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SlopeOperation

UseExtremecautionwhenmowingand/orturning

onslopesaslossoftractionand/ortip-overcould

occur.Theoperatorisresponsibleforsafeoperation

onslopes.

DANGER

Operatingonwetgrassorsteepslopescan

causeslidingandlossofcontrol.Wheels

droppingoveredges,ditches,steepbanks,or

watercancauserollovers,whichmayresult

inseriousinjury,deathordrowning.

•DoNotmowslopeswhengrassiswet.

•DoNotmowneardrop-offsornearwater.

•DoNotmowslopesgreaterthan15

degrees.

•Reducespeedanduseextremecaution

onslopes.

•Avoidsuddenturnsorrapidspeed

changes.

•Seeinsidethebackcovertodeterminethe

approximateslopeangleoftheareatobemowed.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

(Figure3).

Safety

Figure3

1.SafeZone-Usethe

mowerhereonslopes

lessthan15degrees

3.Water

2.DangerZone-Useawalk

behindmowerand/or

handtrimmernear

drop-offsandwater.

•Removeormarkobstaclessuchasrocks,tree

limbs,etc.fromthemowingarea.Tallgrasscan

hideobstacles.

•Watchforditches,holes,rocks,dipsandrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheels

maycausedrivewheelstoslipandcauselossof

brakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagetheblades

andproceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprove

stability.

•Useextremecarewithgrasscatchersor

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

UsingtheRolloverProtectionSystem

(ROPS)

ARolloverProtectionSystem(rollbar)isinstalled

ontheunit.

WARNING

Thereisnorolloverprotectionwhentheroll

barisdown.Wheelsdroppingoveredges,

ditches,steepbanks,orwatercancause

rollovers,whichmayresultinseriousinjury,

deathordrowning.

•Keeptherollbarintheraisedandlocked

positionanduseseatbelt.

•Lowertherollbaronlywhenabsolutely

necessary.

•DoNotwearseatbeltwhentherollbar

isdown.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,andelectricalwires)before

drivingunderanyobjectsanddonotcontactthem.

MaintenanceandStorage

•Disengagedrives,lowerimplement,setparking

brake,stopengineandremovekeyordisconnect

sparkplugwire.Waitforallmovementtostop

beforeadjusting,cleaningorrepairing.

•Keepengine,enginearea,andpumpdrivebelt

compartmentfreefromaccumulationofgrass,

leaves,excessivegreaseoroil,andotherdebris

whichcanaccumulateintheseareas.These

materialscanbecomecombustibleandmayresult

inare.

•Letenginecoolbeforestoringanddonotstore

nearameoranyenclosedareawhereopenpilot

lightsorheatappliancesarepresent.

•Shutofffuelwhilestoringortransporting.Do

Notstorefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallow

untrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

Safety

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositivelast.

Reconnectpositiverstandnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplaceblades.Neverstraightenor

weldthem.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththe

enginerunning.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugcharger

beforeconnectingordisconnectingfrombattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

•Allreplacementpartsmustbethesameas

orequivalenttothepartssuppliedasoriginal

equipment.

WARNING

Hydraulicuidescapingunderpressure

canpenetrateskinandcauseinjury.Fluid

accidentallyinjectedintotheskinmustbe

surgicallyremovedwithinafewhoursbya

doctorfamiliarwiththisformofinjuryor

gangrenemayresult.

•Makesureallhydraulicuidhoses

andlinesareingoodconditionand

allhydraulicconnectionsandttings

aretightbeforeapplyingpressureto

hydraulicsystem.

•Keepbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressure

hydraulicuid.

•Usecardboardorpaper,notyourhands,

tondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic

systembyplacingthemotioncontrol

leversinneutralandshuttingoffthe

enginebeforeperforminganyworkon

thehydraulicsystem.

WARNING

Fuelsystemcomponentsareunderhigh

pressure.Theuseofimpropercomponents

canresultinsystemfailure,fuelleakageand

possibleexplosion.

Useonlyapprovedfuellinesandclampsfor

highpressuresystems.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

1-303508

1-403005

1-513742

1-513746

1-513748

1-523552

1-633706

Safety

98-5954

103–0223

103–0261

103-1798

103-6936

103-7218

Safety

107-2102

107-2112

109-0872

109-1214

109-1215

Safety

109-1399

109-1921

109-2219

109-2263

109-2264

109-2478

Safety

109-2951

109-3148

109-6855

109–7949

19426-87881

19426-87903

Safety

107-9866

1.Fast

2.Slow

3.Neutral4.Reverse

Specications

ModelNumbers

SerialNos:720,000andHigher

LXS25KD605;LXS25KD665;LXS25KD725

Systems

Engine

•EngineSpecications:SeeyourEngineOwner’s

Manual

•RPM:FullSpeed:3850±50RPM(NoLoad)

Idle:1400RPM

FuelSystem

•Capacity:15.5gal.(58.6L)

•TypeofFuel:Dieselfuel,40cetaneorhigher.

•FuelFilter:In-line15Micron

ExmarkP/N98-7612.

•FuelShut-OffValve:1/4turnincrements

(“OFF”,righttank,lefttank,)

•Fuelgaugeinlefthandfueltank.

ElectricalSystem

•ChargingSystem:ExternalAlternator

•ChargingCapacity:60amps

•BatteryType:BCIGroup26

•BatteryVoltage:12Volt

•Polarity:NegativeGround

•Fuses:One20ampbladetype;One30ampblade

type

SafetyInterlockSystem

•PTOmustbedisengaged,brakeengaged,and

motioncontrolleversout(neutrallock)tostart

engine.(Itisnotnecessaryfortheoperatortobe

intheseattostarttheengine.)

•OperatormustbeinseatwhenPTOisengaged,

brakeisdisengaged,ormotioncontrolleversare

movedinorenginewillstop.

•Enginewillstopifeithertheleft,theright,or

bothleversaremovedfromneutrallockposition

whilebrakeisengaged.

CoolingSystem

•Fan:Electricwithcontinuousoperationwith

enginerunning.

•CoolantLiquid:50/50mixofDexCool©

extendedlifeantifreezeandwater.

•CoolantCapacity:4quarts

OperatorControls

•SteeringandMotionControl:

Note:Motioncontrolleversareadjustableto

twoheights.

–Separatelevers,oneachsideoftheconsole,

controlspeedanddirectionoftravelofthe

respectivedrivewheels.

–Steeringiscontrolledbyvaryingtheposition

oftheleversrelativetoeachother.

–Movingmotioncontrolleversoutward(in

slots)locksthedrivesysteminneutral.

•PTOEngagementSwitch:Engageselectricclutch

(todrivebelt)whichengagesmowerblades.

•ParkingBrakeLever:Engagesparkingbrake.

•DeckHeightAdjustmentLever:Setscutting

heighttodesiredposition.

•DeckLiftAssistLever:Footpedalthatassists

inraisingthedeck.

Seat

•Type:Deluxesuspensionseathighback,low

prolefoam-in-placecushion(dampened,

adjustablespringsuspension)andarmrests,

adjustablebackangle.

•Mounting:Hingedtotiltupforaccessto

hydraulicpumps,batteryandothercomponents.

Heldintiltedpositionwithscissor—typelinks.

Adjustableforeandaftseattrack.

Specications

•Armrests:Moldedadjustableip-uparmrests.

•SeatSafetySwitch:Incorporatedintothe

SafetyInterlockSystem.Timedelayseatswitch

eliminatesroughgroundcut-outs.

HydrostaticGroundDriveSystem

•HydrostaticPumps:TwoHydroGearPW

variabledisplacementpistonpumps.

•WheelMotors:TwoParker/Rosswith11/4inch

taperedshafts.

•HydraulicOilType:UseMobil115W-50

Syntheticmotoroil.

•HydraulicOilCapacity:5.5qt.(5.2L)

•HydraulicFilter:Replaceablecartridgetype.

P/N103-2146:25microns,Nobypass

•Speeds:

–0-12.0mph(19.3km/hr)forward.

–0-8.0mph(12.9km/hr)reverse.

•Drivewheelreleasevalvesallowmachinetobe

movedwhenengineisnotrunning.

Tires&Wheels

DriveFrontCaster

Pneumatic

(Air-Filled)

Semi-Pneumatic

DeckSize

60,66,&72

AllDecks

Quantity

TreadSize

“Multi-Trac

C/S”

Smooth

Size26x12.00-1213x6.50-6

PlyRating

Pressure

10psi(69kPa)

CuttingDeck

•CuttingWidth:

–60inch(152.4cm)

–66inch(167.6cm)

–72inch(182.9cm)

•Discharge:Side

•BladeSize:(3ea.)

–60inchDeck:20.75inches(52.7cm)

–66inchDeck:22.75inches(57.8cm)

–72inchDeck:24.75inches(62.9cm)

•BladeSpindles:Solidsteelspindleswith1.18inch

(30mm)I.D.bearings.

•DeckDrive:

–Electricclutchmountedonhorizontalengine

shaft.“B”Sectionbelt(withself-tensioning

idler)fromelectricclutchtotransfershaft

mountedondeck.

–Bladesaredrivenbyone“B”Sectionbelt

(w/self-tensioningidler)fromtransfershaft

ondecktobladespindles.

•Deck:

Fulloatingdeckisattachedtoout-frontsupport

frame.Sixanti-scalprollersprovidemaximum

turfprotection.Deckdesignallowsforbagging,

mulchingorsidedischarge.

•DeckDepth:

–60inchDeck:6.0inches(15.2cm)

–66inchDeck:6.0inches(15.2cm)

–72inchDeck:6.0inches(15.2cm)

•CuttingHeightAdjustment:

Anextra-longcushionedleverisusedtoadjust

thecuttingheightfrom1inch(2.5cm)to5inches

(12.7cm)in1/4inch(6.4mm)increments.The

cuttingheightadjustmenthandlehasatransport

positionandalladjustmentscanbemadewhile

theoperatorremainsseated.Unitsalsohavea

footoperateddeckliftassistlevertoaidinraising

thedeck.

•MulchingKit:Optional.

Dimensions

OverallWidth:

60inch

Deck

66inch

Deck

72inch

Deck

Without

Deck

53.5inches

(135.9cm)

57.3inches

(145.5cm)

61.5inches

(156.2cm)

Deector

61.4inches

(156.0cm)

68.0inches

(172.7cm)

74.3inches

(188.7cm)

Deector

Down

72.8inches

(184.9cm)

79.4inches

(201.7cm)

85.8inches

(217.9cm)

Specications

OverallLength:

60inch

Deck

66inch

Deck

72inch

Deck

RollBar-

81.9inches

(208.0cm)

83.4inches

(211.8cm)

85.8inches

(217.9cm)

RollBar-

Down

92.5inches

(235.0cm)

94.0inches

(238.8cm)

96.4inches

(244.9cm)

OverallHeight:

RollBar-UpRollBar-Down

72.7inches(184.7cm)53.8inches(136.7cm)

TreadWidth:(CentertoCenterof

Tires,Widthwise)

60inch

Deck

66inch

Deck

72inch

Deck

Drive

Wheels

41.9inches

(106.4cm)

45.9inches

(116.6cm)

45.9inches

(116.6cm)

Caster

Wheels

37.3inches

(94.7cm)

42.3inches

(107.4cm)

47.3inches

(120.1cm)

WheelBase:(CenterofCasterTireto

CenterofDriveTire)

60inchDeck66inchDeck72inchDeck

56.0inches

(142.2cm)

57.6inches

(146.3cm)

60.2inches

(152.9cm)

CurbWeight:

60inchDeck66inchDeck72inchDeck

1545lb(701kg)1595lb(723kg)1645lb(746kg)

TorqueRequirements

BoltLocation

Torque

BladeDriveSheave

MountingNut

90-110ft-lb(122-149N-m)

CutterHousingSpindle

Nut

160-185ft-lb(217-251

N-m)

BladeMountingBolt

(lubricatewithanti-seize)

55-60ft-lb(75-81N-m)

EngineDeck/FrontFrame

MountBolts

30-35ft-lb(41-47N-m)

BoltLocation

Torque

Anti-ScalpRollerNyloc

NutSeeFigure10

30-35ft-lb(41-47N-m)

Anti-ScalpRollerHex

CapscrewSeeFigure10

50-55ft-lb(68-75N-m)

EngineMountingBolts

15-20ft-lb(20-27N-m)

WheelLugNuts

90-95ft-lb(122-129N-m)

WheelMotorMounting

Bolts

72-77ft-lb(98-104N-m)

WheelHubSlottedNutminimum125ft-lb

(169N-m)

RolloverProtectionSystem

(RollBar)MountingBolts

30-35ft-lb(41-47N-m)

DeckDriveJackshaftNut

75-80ft-lb(102-108N-m)

ClutchRetainingBolt

(securedwiththreadlocker)

55-60ft-lb(75-81N-m)

Operation

ProductOverview

Figure4

1.MotionControlLever5.Controls

2.ParkingBrakeLever

6.SeatBelt

3.Height-of-CutLever

7.RollBar

4.FuelCap(BothSides)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Controls

MotionControlLevers

Themotioncontrolleverslocatedoneachsideofthe

consolecontroltheforwardandreversemotionof

themachine.Theleverscontroltheowofhydraulic

oilfromthehydrostaticpumptothedrivewheel

motorforeachside.

Movingtheleversforwardorbackwardturnsthe

wheelonthesamesideforwardorinreverse.Wheel

speedisproportionaltotheamounttheleveris

moved.

Movingtheleversoutwardfromthecenterposition

intotheT-slotlocksthemintheneutralposition

(Figure6).

ThrottleControl

Locatedonrightfueltank.

Thethrottleisusedtocontrolenginespeed.Moving

thethrottleleverforwardwillincreaseenginespeed

andmovingthethrottlelevertotherearwilldecrease

enginespeed.Movingthethrottleforwardintothe

detentisfullthrottle.

BrakeLever

Locatedonleftsideofunit,justtothefrontofthe

console.

Thebrakeleverengagesaparkingbrakeonthedrive

wheels.

Pulltheleverupandrearwardtoengagethebrake.

Pushtheleverforwardanddowntodisengagethe

brake.

Theunitmustbetieddownandbrakeengagedwhen

transporting.

IgnitionSwitch

Locatedonrightfueltank.

Theignitionswitchisusedtostartandstopthe

engine.Theswitchhasthreepositions“OFF”,“ON”

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Exmark Laser Z XS User manual

Brand: Exmark

Model: Laser Z XS

Category: Lawnmowers

Type: User manual

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