Empire DVCD36FP70N-2 Installation Instructions And Owner's Manual

Page 1

INSTALLATION INSTRUCTIONS

AND OWNER'S MANUAL

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

DIRECT VENT ZERO CLEARANCE

GAS FIREPLACE HEATER SERIES:

MILLIVOLT (MV)

dvcd(32,36,42)fP3(0,1)(n,P)-2

INTERMITTENT PILOT (IP)

dvcd(32,36,42)fP7(0,1)(n,P)-2

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death, or

property damage.

— Do not store or use gasoline or other



vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

 

 



 

 





 



 



service agency or the gas supplier.



aftermarket, permanently located,





This appliance is only for use with the type

of gas indicated on the rating plate. This



























GAS-FIRED



HOT GLASS

DO NOT TOUCH

NEVER

WILL

CAUSE BURNS.

GLASS

UNTIL COOLED.

ALLOW CHILDREN

TO TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with this appliance and shall

be installed for the protection of children and other at-risk

individuals.

36167-1-0316Page 2

TABLE OF CONTENTS

 3

 4

 5

 5

 6

 6

 7

 7

 

 10

11

 12

 14

 14

 16

 19

 23

 24

 25

 26

 27

 

 30

 31

 32

 34

 36

 39

 40

 49

 50

 

 59

 

 70

 71

 72

 73

 74

 75

 76

 79

 

 

 

 

 

 

 

 90

 91

 92

 94

 95

 96

SECTION PAGE

36167-1-0316 Page 3



DANGER





WARNING





CAUTION





NOTICE: 











 



 

 



 



 









Television Considerations























 

 

 

 

 

 

 

 

 

“”



BEFORE YOU START

 

See Figure 1.

 

 

 

 





 

 

 

 



 



 

Preparation











 

 

 

 

 

 

 



 







 







 









VALVE

RATING

PLATE

LIGHTING

INSTRUCTION

PLATE

Figure 1

36167-1-0316Page 4

CARTON CONTENTS & HARDWARE PACK

LOG SET

Decorative

Rock

Rockwool

 Description

Quantity Supplied

Location

MV IP

1  1 1 

2  1 1 

3  1 1 

4  1 1 

5  1 1 

6  1 1 

7  2 2 

  1 1 

9  1 1 

10  0 1 

11  0 4 

12  1 1 

13  1 1 



#10 X ½” HEX HEAD SCREW (QTY. 8)

NAILING FLANGES (QTY. 4)

#8-18 X BLACK (QTY. 2)½” PAN HEAD SCREW

36167-1-0316 Page 5

INTRODUCTION





Instructions to Installer

 

 





 

Notes to Installer

 

 



 

 











 







 

 



WARNING

































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“

”

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











High Altitude















Canadian High Altitude











HOMEOWNER REFERENCE INFORMATION



 _____________________________   ________________________

 _____________________________   _____________________

 ______________________________   _________________________

 ______________________________________________________________________________

36167-1-0316Page 6

ACCESSORIES



Accessories

Description Model

 

 

 fBB4

 

NOTICE



Control Options

Description Model

 

 

 

 

 

 

 

Vent Kits

Part No. Description

dvvK4TSP





dvvK4TP











dvvK4vP 

dvvK4f 





)

 

Conversion Kits

Kit # Conversion Type Used On

  dvcd32fP3

  dvcd32fP3

  dvcd36fP3

  dvcd36fP3

  dvcd42fP3

  dvcd42fP3

  dvcd32fP7

  dvcd32fP7

31759  dvcd36fP7

  dvcd36fP7

31761  dvcd42fP7

31760  dvcd42fP7

SPECIFICATIONS

DVCD32 NAT DVCD32 LP DVCD36 NAT DVCD36 LP DVCD42 NAT DVCD42 LP

   20,000 20,000 25,000 25,000

 14,000 14,000 14,000 16,500  19,500

      

      

 

)



)

 









      

      

NOTICE



GAS SUPPLY PRESSURES (inches water column)

GAS TYPE MAXIMUM MINIMUM MANIFOLD

   

LP   

36167-1-0316 Page 7

CEILING FIRE STOP

90° ELBOW

45° ELBOW

WALL STRAP

PIPE LENGTH

WALL THIMBLE

HORIZONTAL

TERMINATION

(MAXIMUM OF

THREE 90° ELBOWS)

VERTICAL

TERMINATION

(MAXIMUM OF

THREE 90° ELBOWS)

STORM COLLAR

ROOF FLASHING

Figure 2

VENT SYSTEM IDENTIFICATION

SPECIAL VENT SYSTEMS









Special venting components









dvvK-4vP





dvvK-4TP





















dvvK-4TSP







dvvK-4fv 

 

 

NOTICE: 































36167-1-0316

Figure 3

FIREPLACE DIMENSIONS

TOP VENTING

LEFT VIEW

FRONT VIEW

RIGHT VIEW

REAR VENTING

CORNER INSTALL

36167-1-0316 Page 9

FIREPLACE DIMENSIONS

SIDE ST

ANDOFF

INSTALLED NAILING

FLANGES

GAS LINE

ACCESS

BARRIER SCREEN ASSEMBLY

GLASS FRAME ASSEMBLY

VENT COLLAR

GAS CONTROL AND

SWITCHES INSIDE

RATING PLATE AND

LABELS INSIDE

TOPSTANDOFF

Figure 4

INDEX

LETTER

DIMENSION DESCRIPTION

DVCD32 DVCD36 DVCD42

Dimensions in Inches

    

B    

c    

d    

  31 34 40

f    

    

H  6 6 6

    

  17  

J1  7 7 7

J2    

K    

L    

  6 6 6

n  20 20 22

    

P1    

P2    

    

    

S    

X    

    

    

36167-1-0316Page 10

CLEARANCES



Dim. in inches

 0

 0

 0



 0

BARRIER SCREEN

GLASS FRONT

2" x 4" BOTTOM PLATE

INSTALLED

NAILING

FLANGES

STAND OFF

6” (76mm) HEIGHT

ABOVE TOP OF

FIREPLACE

FINISHED WALL

(COMBUSTIBLE)

SEE MANTEL CHART FOR

MAXIMUM MANTEL DEPTH

SEE MANTEL CHART FOR

MINIMUM HEIGHT OF

MANTEL ABOVE HOOD

FINISHED WITH

NON-COMBUSTIBLE

MATERIAL AS DESIRED

Figure 5

NOTICE:











FIREPLACE

(TOP VIEW)

FRONT

FACE

(SIDE)

COMBUSTIBLE

MATERIALS ALLOWED

IN SHADED AREAS

MAX.

PERPENDICULAR

SIDE WALL

45°

HOOD

Figure 6

Mantel Chart

CANOPY

FIREBOX

FACE

84”

MIN.

(CEILING TO FLOOR)

CEILING

FLOOR

WALL

FACING

10”

20 1/4”

MIN.

10 1/4”

MIN.

41”

MIN.

COMBUSTIBLES

ALLOWED

WALL

STUD

TOP OF CANOPY

Index

Letter

DistanceFrom

Wall Facing

Distance From

Top of Canopy

Dimensions in inches

 2 

B 4 

c 6 

d  

 10 

f 12 

Figure 7

Clearances





41” (91.4 mm)

MINIMUM

6” (152 mm)

MINIMUM

Figure 8

36167-1-0316 Page 11

Figure 9

NOTICE





LOCATING FIREPLACE

36167-1-0316Page 12

GAS SUPPLY







GAS LINE HOLE

(BOTH SIDES)

10”

2”

FROM FRONT OF

FIREPLACE TO

GAS LINE HOLE

Figure 10

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter



Outside Diameter

Nat. LP Nat. LP

(Dimensions in inches)

    

    

    

    

NOTICE



NOTICE





 



 









FLEXIBLE GAS LINE CONNECTION

GAS SUPPLY

TEE HANDLE

FLEX TUBING

FLARE FITTING FLARE SHUT

OFF VALVE

Figure 11









See

Figure 12.

GAS SUPPLY PIPING

SHUT-OFF VALVE

GAS SUPPLY

INLET

1/8 NPT PLUGGED HOLE

FOR TEST GAGE

3” MINIMUM

GROUND JOINT UNIO

DRIP LEG

CAP

Figure 12

36167-1-0316 Page 13

GAS SUPPLY

Installing a New Main Gas Supply Shut-off Valve (Check

Local Code)





























NOTICE





















WARNING







Checking Manifold Pressures























Gas Supply Pressure (inches w.c.)

  

   

   

Manifold Pressure (inches w.c.)



 

 

HI/LO REGULATOR

CONTROL KNOB

OUTLET

PRESSURE

TAP

INLET

PRESSURE

TAP

Figure 13 - Millivolt Valve

OUTLET PRESSURE TAP

INLET PRESSURE TAP

Figure 14 - IP Valve

36167-1-0316Page 14

CAUTION

































JUNCTION BOX WIRING (for Optional Blower)

Figure 15

INSTALLATION



 

 

 







NOTICE:



Framing Information









 Figure 16



CAUTION





HEADER

Dimensions (in inches)

DVCD32 DVCD36 DVCD42

   

B   

c   

Figure 16

36167-1-0316 Page 15

INSTALLATION

Frame the Fireplace Opening

 

 





PLATE

Figure 17

 

NOT USED

½” BOARD

5/8”

BOARD

USED TO

TACH TO

FRAMING

Figure 18

 





Figure 19

 



 

See Figure 20.

NAIL OR OTHER SUITABLE FASTENER

Figure 20

36167-1-0316Page 16

INSTALLATION

Install the Canopy

 

 Figure 21.

NOTICE





 

 See Figure 21.

HEAT

SHIELD

CANOPY

Figure 21

NOTICE

See Figure 22.





See Figures 23

and 24.

Cold Climate Installation Recommendation





Figure 22

VENT PIPE CLEARANCE

Finishing

Figure 7 on page 10











WARNING





CAUTION















NOTICE



6-5/8” Diameter

intake vent

4” Diameter flue

Combustibles NOT

allowed in shaded

area

Top of Vent

3” (76 mm)

1” (25 mm)

1”

(25 mm)

Figure 23 - Hard Pipe Vent Clearance

36167-1-0316 Page 17

NON-COMBUSTIBLE

AREA

B”

A”

FIRESTOP

NON-COMBUSTIBLE

AREA

‘C’

STANDARD VENT

PIPE

EXTERIOR

WALL

FRAMING

Dimensions (in inches)

 3

B 1

Figure 24

VENT PIPE CLEARANCE



3” (76mm)

MINIMUM CLEARANCE

TO COMBUSTIBLES

VENT CAP/

THIMBLE

WALL FIRESTOP

DVCD(32,36)

47 ½”

(121 cm)

TO BOTTOM

OF UNIT

DVCD42

49 ½”

(126 cm)

TO BOTTOM

OF UNIT

Figure 25



“A”

PIPE LENGTH

VENT CAP

WALL FIRESTOP/

THIMBLE

“B”

Dimensions (inches) Models

A B

6  dvcd(32,36,42)

9  dvcd(32,36,42)

12  dvcd(32,36,42)

Figure 26

36167-1-0316



90° ELBOW

“A”

PIPE

LENGTH

VENT CAP

WALL FIRESTOP/

THIMBLE

“B”

“C”

Dimensions (inches)

A B C

6  

9  

12  

Figure 27



Wall

WALL FIRESTOP/

THIMBLE

VENT

CAP

6” (152 mm)

MINIMUM

9” (229 mm)

MINIMUM

“B”

“C”

Dimensions (inches)

B C

DVCD32 DVCD36 DVCD42 DVCD(32,36,42)











































Figure 28



the Wall

WALL FIRESTOP/

THIMBLE

“A”

PIPE LENGTH

VENT CAP

“B”

Reference

Letter

DVCD32 DVCD36 DVCD42

Dimension (inches)

 B B B

6   

9   

12   

Figure 29

VENT PIPE CLEARANCE

36167-1-0316 Page 19

To Use the Vent Graph

 





 



         



EXAMPLE A:





EXAMPLE B:





SPECIAL NOTE:        









Example:

        









NOTICE:     



 

 

 

Figure 30

Venting Graph (Dimensions in Feet)

TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION

(DIMENSIONS IN FEET)

VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT TO THE CENTER OF THE

FLUE OUTLET WITH VERTICAL OR HORIZONTAL TERMINATION CAPS

P VENT

CONNECTION

(HEIGHT

MAY

RY WITH

MODEL)

HORIZONTAL RUN

VENTING FIREPLACE - TOP

36167-1-0316Page 20

VENTING FIREPLACE - TOP











SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS

FIRESTOP AT

CEILING LEVEL

IF PENATRATING

CEILING

Figure 32

Below Grade Installation





12



The 7







and proper drainage around the termination area if the



3” (76mm)

MINIMUM

PIPE STRAP

48”

(1219mm)

COMBUSTIBLE

PROJECTION

18” (457mm)

MINIMUM

12” (305mm)

ABOVE GRADE OR

EXPECTED SNOW LEVEL

TYPICAL BASEMENT INSTALLATION

Figure 31

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Empire DVCD36FP70N-2, DVCD32FP3-2, DVCD32FP7-2, DVCD36FP30N-2, DVCD42FP31P-2, DVCD42FP71P-2 Installation Instructions And Owner's Manual

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