Empire DVCD36FP70N-2 Installation Instructions And Owner's Manual

Category
Fireplaces
Type
Installation Instructions And Owner's Manual
Page 1
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
DIRECT VENT ZERO CLEARANCE
GAS FIREPLACE HEATER SERIES:
MILLIVOLT (MV)
dvcd(32,36,42)fP3(0,1)(n,P)-2
INTERMITTENT PILOT (IP)
dvcd(32,36,42)fP7(0,1)(n,P)-2
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
Do not store or use gasoline or other

vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
 
 

 
 


 

 

service agency or the gas supplier.

aftermarket, permanently located,


This appliance is only for use with the type
of gas indicated on the rating plate. This













GAS-FIRED

HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
36167-1-0316Page 2
TABLE OF CONTENTS
 3
 4
 5
 5
 6
 6
 7
 7

 10
11
 12
 14
 14
 16
 19
 23
 24
 25
 26
 27
 
 30
 31
 32
 34
 36
 39
 40
 49
 50
 
 59
 
 70
 71
 72
 73
 74
 75
 76
 79
 
 
 
 
 
 
 
 90
 91
 92
 94
 95
 96
SECTION PAGE
36167-1-0316 Page 3

DANGER


WARNING


CAUTION


NOTICE: 





 

 
 

 

 




Television Considerations











 
 
 
 
 
 
 
 
 


BEFORE YOU START
 
See Figure 1.
 
 
 
 


 
 
 
 

 

 
Preparation





 
 
 
 
 
 
 

 



 



 




VALVE
RATING
PLATE
LIGHTING
INSTRUCTION
PLATE
Figure 1
36167-1-0316Page 4
CARTON CONTENTS & HARDWARE PACK
LOG SET
Decorative
Rock
Rockwool
1
2
3
4
6
5
7
10
9
11
8
13
12
 Description
Quantity Supplied
Location
MV IP
1  1 1 
2  1 1 
3  1 1 
4  1 1 
5  1 1 
6  1 1 
7  2 2 
 1 1 
9  1 1 
10  0 1 
11  0 4 
12  1 1 
13  1 1 

#10 X ½” HEX HEAD SCREW (QTY. 8)
NAILING FLANGES (QTY. 4)
#8-18 X BLACK (QTY. 2)½” PAN HEAD SCREW
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INTRODUCTION


Instructions to Installer
 
 


 
Notes to Installer
 
 

 
 





 



 
 

WARNING
















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


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








High Altitude







Canadian High Altitude





HOMEOWNER REFERENCE INFORMATION

 _____________________________  ________________________
 _____________________________  _____________________
 ______________________________  _________________________
 ______________________________________________________________________________
36167-1-0316Page 6
ACCESSORIES

Accessories
Description Model
 
 
 fBB4
 
NOTICE

Control Options
Description Model
 
 
 
 
 
 
 
Vent Kits
Part No. Description
dvvK4TSP


dvvK4TP





dvvK4vP 
dvvK4f 


)
 
Conversion Kits
Kit # Conversion Type Used On
  dvcd32fP3
  dvcd32fP3
  dvcd36fP3
  dvcd36fP3
  dvcd42fP3
  dvcd42fP3
  dvcd32fP7
  dvcd32fP7
31759  dvcd36fP7
  dvcd36fP7
31761  dvcd42fP7
31760  dvcd42fP7
SPECIFICATIONS
DVCD32 NAT DVCD32 LP DVCD36 NAT DVCD36 LP DVCD42 NAT DVCD42 LP
   20,000 20,000 25,000 25,000
 14,000 14,000 14,000 16,500  19,500
      
      
 
)

)
 




      
      
NOTICE

GAS SUPPLY PRESSURES (inches water column)
GAS TYPE MAXIMUM MINIMUM MANIFOLD
   
LP   
36167-1-0316 Page 7
CEILING FIRE STOP
90° ELBOW
90° ELBOW
OR
45° ELBOW
WALL STRAP
PIPE LENGTH
WALL THIMBLE
HORIZONTAL
TERMINATION
(MAXIMUM OF
THREE 90° ELBOWS)
VERTICAL
TERMINATION
(MAXIMUM OF
THREE 90° ELBOWS)
STORM COLLAR
ROOF FLASHING
Figure 2
VENT SYSTEM IDENTIFICATION
SPECIAL VENT SYSTEMS




Special venting components




dvvK-4vP


dvvK-4TP










dvvK-4TSP



dvvK-4fv 
 
 
NOTICE: 















36167-1-0316
Figure 3
FIREPLACE DIMENSIONS
G
I1
J1
P1
TOP VENTING
LEFT VIEW
C
O
N
S
E
B
D
Q
FRONT VIEW
T
K
L
M
RIGHT VIEW
Z
X
Y
REAR VENTING
P2
J2
I2
CORNER INSTALL
H
A
R
36167-1-0316 Page 9
FIREPLACE DIMENSIONS
SIDE ST
ANDOFF
INSTALLED NAILING
FLANGES
GAS LINE
ACCESS
BARRIER SCREEN ASSEMBLY
&
GLASS FRAME ASSEMBLY
VENT COLLAR
GAS CONTROL AND
SWITCHES INSIDE
RATING PLATE AND
LABELS INSIDE
TOPSTANDOFF
Figure 4
INDEX
LETTER
DIMENSION DESCRIPTION
DVCD32 DVCD36 DVCD42
Dimensions in Inches
   
B    
c    
d    
 31 34 40
f    
   
H  6 6 6
    
  17  
J1  7 7 7
J2    
K    
L    
 6 6 6
n  20 20 22
   
P1    
P2    
   
   
S    
X    
   
   
36167-1-0316Page 10
CLEARANCES

Dim. in inches
 0
 0
 0

0
 0
BARRIER SCREEN
&
GLASS FRONT
2" x 4" BOTTOM PLATE
INSTALLED
NAILING
FLANGES
STAND OFF
6” (76mm) HEIGHT
ABOVE TOP OF
FIREPLACE
FINISHED WALL
(COMBUSTIBLE)
SEE MANTEL CHART FOR
MAXIMUM MANTEL DEPTH
SEE MANTEL CHART FOR
MINIMUM HEIGHT OF
MANTEL ABOVE HOOD
FINISHED WITH
NON-COMBUSTIBLE
MATERIAL AS DESIRED
Figure 5
NOTICE:





FIREPLACE
(TOP VIEW)
FRONT
FACE
(SIDE)
COMBUSTIBLE
MATERIALS ALLOWED
IN SHADED AREAS
3
MAX.
6
PERPENDICULAR
SIDE WALL
45°
HOOD
Figure 6
Mantel Chart
CANOPY
FIREBOX
FACE
84”
MIN.
(CEILING TO FLOOR)
CEILING
FLOOR
WALL
FACING
A
B
C
D
E
F
10”
20 1/4”
MIN.
10 1/4”
MIN.
41”
MIN.
COMBUSTIBLES
ALLOWED
WALL
STUD
TOP OF CANOPY
Index
Letter
DistanceFrom
Wall Facing
Distance From
Top of Canopy
Dimensions in inches
2 
B 4 
c 6 
d 
10 
f 12 
Figure 7
Clearances


41” (91.4 mm)
MINIMUM
6” (152 mm)
MINIMUM
Figure 8
36167-1-0316 Page 11
Figure 9
NOTICE


LOCATING FIREPLACE
36167-1-0316Page 12
GAS SUPPLY



GAS LINE HOLE
(BOTH SIDES)
10”
2”
FROM FRONT OF
FIREPLACE TO
GAS LINE HOLE
Figure 10
Recommended Gas Pipe Diameter
Pipe Length
Schedule 40 Pipe
Inside Diameter

Outside Diameter
Nat. LP Nat. LP
(Dimensions in inches)
    
    
    
    
NOTICE

NOTICE


 

 




FLEXIBLE GAS LINE CONNECTION
GAS SUPPLY
TEE HANDLE
FLEX TUBING
FLARE FITTING FLARE SHUT
OFF VALVE
Figure 11




See
Figure 12.
GAS SUPPLY PIPING
SHUT-OFF VALVE
GAS SUPPLY
INLET
1/8 NPT PLUGGED HOLE
FOR TEST GAGE
3” MINIMUM
GROUND JOINT UNIO
DRIP LEG
Figure 12
36167-1-0316 Page 13
GAS SUPPLY
Installing a New Main Gas Supply Shut-off Valve (Check
Local Code)














NOTICE










WARNING



Checking Manifold Pressures











Gas Supply Pressure (inches w.c.)
  
   
   
Manifold Pressure (inches w.c.)

 
 
HI/LO REGULATOR
CONTROL KNOB
OUTLET
PRESSURE
TAP
INLET
PRESSURE
TAP
Figure 13 - Millivolt Valve
OUTLET PRESSURE TAP
INLET PRESSURE TAP
Figure 14 - IP Valve
36167-1-0316Page 14
CAUTION
















JUNCTION BOX WIRING (for Optional Blower)
Figure 15
INSTALLATION

 
 
 



NOTICE:

Framing Information




 Figure 16

CAUTION


HEADER
Dimensions (in inches)
DVCD32 DVCD36 DVCD42
  
B   
c   
Figure 16
36167-1-0316 Page 15
INSTALLATION
Frame the Fireplace Opening
 
 


PLATE
Figure 17
 
NOT USED
½” BOARD
5/8”
BOARD
USED TO
AT
TACH TO
FRAMING
Figure 18
 


Figure 19
 

 
See Figure 20.
NAIL OR OTHER SUITABLE FASTENER
Figure 20
36167-1-0316Page 16
INSTALLATION
Install the Canopy
 
 Figure 21.
NOTICE


 
 See Figure 21.
HEAT
SHIELD
CANOPY
Figure 21
NOTICE
See Figure 22.


See Figures 23
and 24.
Cold Climate Installation Recommendation


Figure 22
VENT PIPE CLEARANCE
Finishing
Figure 7 on page 10





WARNING


CAUTION







NOTICE

6-5/8” Diameter
intake vent
4” Diameter flue
Combustibles NOT
allowed in shaded
area
Top of Vent
3” (76 mm)
1” (25 mm)
1”
(25 mm)
Figure 23 - Hard Pipe Vent Clearance
36167-1-0316 Page 17
NON-COMBUSTIBLE
AREA
B”
A”
FIRESTOP
NON-COMBUSTIBLE
AREA
‘C’
STANDARD VENT
PIPE
EXTERIOR
WALL
WALL
FRAMING
Dimensions (in inches)
3
B 1
Figure 24
VENT PIPE CLEARANCE

3” (76mm)
MINIMUM CLEARANCE
TO COMBUSTIBLES
VENT CAP/
THIMBLE
WALL FIRESTOP
DVCD(32,36)
47 ½”
(121 cm)
TO BOTTOM
OF UNIT
DVCD42
49 ½”
(126 cm)
TO BOTTOM
OF UNIT
Figure 25

“A”
PIPE LENGTH
VENT CAP
WALL FIRESTOP/
THIMBLE
“B”
Dimensions (inches) Models
A B
6  dvcd(32,36,42)
9  dvcd(32,36,42)
12  dvcd(32,36,42)
Figure 26
36167-1-0316

90° ELBOW
“A”
PIPE
LENGTH
VENT CAP
WALL FIRESTOP/
THIMBLE
“B”
“C”
Dimensions (inches)
A B C
6  
9  
12  
Figure 27

Wall
WALL FIRESTOP/
THIMBLE
VENT
CAP
6” (152 mm)
MINIMUM
9” (229 mm)
MINIMUM
“B”
“C”
Dimensions (inches)
B C
DVCD32 DVCD36 DVCD42 DVCD(32,36,42)





















Figure 28

the Wall
WALL FIRESTOP/
THIMBLE
“A”
PIPE LENGTH
VENT CAP
“B”
Reference
Letter
DVCD32 DVCD36 DVCD42
Dimension (inches)
B B B
6   
9   
12   
Figure 29
VENT PIPE CLEARANCE
36167-1-0316 Page 19
To Use the Vent Graph
 


 

         

EXAMPLE A:


EXAMPLE B:


SPECIAL NOTE:        




Example:
        




NOTICE:     




Figure 30
Venting Graph (Dimensions in Feet)
TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS IN FEET)
VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT TO THE CENTER OF THE
FLUE OUTLET WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
TO
P VENT
CONNECTION
(HEIGHT
MAY
VA
RY WITH
MODEL)
HORIZONTAL RUN
VENTING FIREPLACE - TOP
36167-1-0316Page 20
VENTING FIREPLACE - TOP





SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
FIRESTOP AT
CEILING LEVEL
IF PENATRATING
CEILING
H
V
Figure 32
Below Grade Installation


12

The 7



and proper drainage around the termination area if the

3” (76mm)
MINIMUM
PIPE STRAP
48”
(1219mm)
COMBUSTIBLE
PROJECTION
18” (457mm)
MINIMUM
12” (305mm)
ABOVE GRADE OR
EXPECTED SNOW LEVEL
TYPICAL BASEMENT INSTALLATION
Figure 31
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Empire DVCD36FP70N-2 Installation Instructions And Owner's Manual

Category
Fireplaces
Type
Installation Instructions And Owner's Manual

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