Henny Penny ClassicCombi Combi Oven Accessories Installation guide

Planning and installation instructions

Combisteamer (gas)

SizeType no.

(ClassicCombi)

Type no.

(SmartCombi)

615GCC61XXXXGSC61XXXX

620GCC62XXXXGSC62XXXX

115GCC11XXXXGSC11XXXX

120GCC12XXXXGSC12XXXX

215GCC21XXXXGSC21XXXX

220GCC22XXXXGSC22XXXX

*FM07-187B* en-US

Smart Combi

™

Global Foodservice Solutions

Classic Combi

™

306174---0AIAE-- / 14.12.2009 / TAG-MaBr

Planning and installation instructions

Smart Combi

™

Classic Combi

™

5Planning ..............................................................1

5Standards and regulations ............................................1.1

5Ensure conformity with standards ............................................1.1.1

5Water ........................................................................................1.1.2

5Waste water .............................................................................1.1.3

6Electricity ..................................................................................1.1.4

6Gas ..........................................................................................1.1.5

8Room air ..................................................................................1.1.6

8Safety .......................................................................................1.1.7

8Food hygiene ...........................................................................1.1.8

9Relevant laws, institutions and authorities ...............................1.1.9

9Package dimensions and weights ................................1.2

10Weight ..............................................................................1.3

10Scale drawings ...............................................................1.4

10Abbreviations, installation dimensions .....................................1.4.1

11Installation dimensions .............................................................1.4.2

13Unit dimensions .......................................................................1.4.3

17Specifications, water ......................................................1.5

17Specifications, soft water .........................................................1.5.1

17Specifications, hard water ........................................................1.5.2

17Specifications, waste water ......................................................1.5.3

18Specifications, gas .........................................................1.6

18Specification Natural Gas E/H - 20/20 mbar ............................1.6.1

18Specification Natural Gas LL/L - 25/20 mbar ...........................1.6.2

18Specification, liquid gas B/P - 30/50 mbar ...............................1.6.3

19Specifications, power supply ........................................1.7

19Supply line, gas ..............................................................1.8

19Heat loss .........................................................................1.9

20Ambient atmosphere and noise level ...........................1.10

21Transport .............................................................2

21Transporting the unit ......................................................2.1

22Installation ..........................................................3

22Installation information ..................................................3.1

23Mounting the suspension frame in the base frame .....3.2

25Installing tabletop units .................................................3.3

25Installing floor standing units .......................................3.4

3Planning and installation instructions

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Contents

Smart Combi

™

Classic Combi

™

25Aligning the rack trolley ...................................................3.5

26Aligning the rack trolley with slide in system EasyIn ....3.6

28Electricity ..............................................................4

28Power cable requirements ...............................................4.1

28Opening and closing the switch cover ...........................4.2

29Description of the terminal strip ......................................4.3

29Connecting the power supply ..........................................4.4

30RS485/RS422 interface .....................................................4.5

31Water ......................................................................5

31Water supply ......................................................................5.1

33Information about the soft water supply ......................................5.1.1

33Information about the hard water supply ....................................5.1.2

34Fitting the T-piece (accessory) ....................................................5.1.3

35Waste water connection ...................................................5.2

35Waste water connection for units with WaveClean .....................5.2.1

36Waste water connection for units without WaveClean ................5.2.2

38Gas .........................................................................6

38Gas supply .........................................................................6.1

40Converting to a different type of gas ..............................6.2

41Hose connection ...............................................................6.3

42Testing for leaks ................................................................6.4

42Checking the connection pressure .................................6.5

43Checking CO2/CO values (ClassicCombi) ......................6.6

44Start CO2 calibration ..................................................................6.6.1

45Measure CO2 values ..................................................................6.6.2

47Display burner status and cooking chamber temperature ..........6.6.3

48Checking CO2/CO values (SmartCombi) ........................6.7

48Starting CO2 calibration .............................................................6.7.1

49Measuring CO2 values ...............................................................6.7.2

51Setting the CO2 content manually ...................................6.8

52Exhaust gas routing .............................................7

54Air outlet connection ............................................8

54Installation under an extraction hood .............................8.1

54Connection to an air outlet duct ......................................8.2

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Planning and installation instructions4

Smart Combi

™

Classic Combi

™

Contents

1 Planning

1.1 Standards and regulations

1.1.1 Ensure conformity with standards

→

Ensure that your plans conform to the standards and regulations

applying at the installation location.

NOTICE

The following overviews assist with orientation. They make no claim

to be complete.

1.1.2 Water

DescriptionRelates toStandard

Drinking water protection, pre-

servation of the drinking water

quality

Drinking water supplyDIN 1988-4

Table 1: Standards/regulations relevant to water

1.1.3 Waste water

DescriptionRelates toStandard

Additional specifications to

DIN EN 752 and

DIN EN 12056: Drainage sys-

tems on private ground

Waste water qualityDIN 1986-100

Table 2: Standards/regulations relevant to waste water

5Planning and installation instructions

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Planning

Smart Combi

™

Classic Combi

™

1.1.4 Electricity

DescriptionRelates toStandard

Provisions for the erection of

high-voltage current systems

with nominal voltages up to

1000 V

Requirements for electronic

components

DIN VDE

0100 ff.

Erection of low-voltage systems

part 5-54: Selection and erection

of electrical equipment – Earth-

ing arrangements, protective

conductors and protective poten-

tial equalisation conductors

Potential equalisationDIN VDE

0100-540

Erection of low-voltage systems

part 4-43: Protection for safety

– Protection against overcurrent

Potential equalisation of the

location

DIN VDE

0100-430

Table 3: Standards/regulations relevant to electricity

1.1.5 Gas

DVGW regulations

DescriptionRelates toStandard

Technical regulations for gas

installations (DVGW-TRGI)

Gas supplyG 600

Technical regulations for liquid

gas (TRF)

Gas supply

Installation of the unit

TRF

Gas qualityGas quality

Conditions for supply

G 260/I

Gas quality – Supplementary

rules for 2nd family gases

G 260/II

Installation of gas appliances in

commercial kitchens

Gas supply

Installation of the unit

G 634

Mechanical extraction of flue

gas for gas-fired appliances

without fans

Exhaust gas routingG 660

Table 4: DVWG regulatory standards/provisions relevant for gas

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Planning and installation instructions6

Smart Combi

™

Classic Combi

™

Planning

DIN standards/provisions

DescriptionRelates toStandard

Gas-fired catering appliances

– Part 1: General safety re-

quirements

Basic requirementsDIN EN 203-1

Test gases – test pressures –

appliance categories

Types of gasDIN EN 437

Hose assemblies and connec-

tion valves for gas; safety hose

assemblies, safety valves with

quick connecting devices

Flexible connectionsDIN 3383,

Part 1

Hose assemblies and connec-

tion valves for gas ; hose as-

semblies for rigid connection

Flexible connectionsDIN 3383,

Part 2

Hose assemblies of stainless

steel for gas (draft)

Flexible connectionsDIN 3384

Table 5: DIN standards/provisions relevant for gas

BG Construction standards/provisions

DescriptionRelates toStandard

Regulations for the prevention

of accidents with the use of li-

quid gas

Scope of the provision: 1. Use

of liquid gas for burning pur-

poses 2. Liquid gas systems

for burning purposes, insofar

as supplied by pressurised

gas containers 3. Liquid gas

systems with gas consuming

appliances for burning pur-

poses, insofar as supplied by

pressurised gas containers.

Gas supply

Appliance installation (formerly

ZH 1/455)

BGV D 34

(formerly VBG

21)

Table 6: BG construction standards/provisions relevant for gas

7Planning and installation instructions

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Planning

Smart Combi

™

Classic Combi

™

1.1.6 Room air

DescriptionRelates toStandard

Ventilation equipment for kit-

chen, basis for planning the

ventilation of commercial kit-

chens as well as for calculating

the size and construction of

ventilation systems. It applies

in connection with the complete

reference work of DIN 1946.

Priority circuit room ventilation

system

VDI 2052

General conditions for working

environments in kitchens with

regard to the planning of kit-

chen ventilation systems.

Emissions and comfortASR 5

Table 7: Standards/regulations relevant to room air

1.1.7 Safety

DescriptionRelates toStandard

Safety regulations for kitchens,

kitchen safety equipment (fire

extinguishers...)

Hazards in kitchens (formerly

ZH 1/37)

BGR 111

Table 8: Standards/regulations relevant to safety

1.1.8 Food hygiene

DescriptionRelates toStandard

Regulation about food hygieneDocumentation of heating tem-

peratures according to HACCP

principles

Regulation

(EG) Nr.

852/2004

Table 9: Standards/regulations relevant to hygiene

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Planning and installation instructions8

Smart Combi

™

Classic Combi

™

Planning

1.1.9 Relevant laws, institutions and authorities

Name of the institute/author-

ity

Relates toStandard

Regional gas or energy suppli-

er (GVU) or network operator

Gas supply

Installation of the unit

TAB (Technical

Connection

Conditions)

GAS (Low

Pressure Gas

Supply

(NDAV))

Building inspection authoritiesGas supply

Installation of the unit

BauO (Building

Regulations);

LBO (Regional

Building Regu-

lations)

Trading standards officeInstallation of the unitGewO (Trade,

Commerce and

Industry regula-

tions)

Responsible district chim-

ney/heating inspector

Gas supply

Installation of the unit, emis-

sions

BauO (Building

Regulations);

FeuVo (Ordin-

ance on Firing

Installations),

BISchV (Feder-

al Emission

Control Ordin-

ance)

Water/waste water association

or authority

Installation of the unit

Water/waste water connec-

tions

AbwV (Waste

Water Ordin-

ance)

ATV informa-

tion sheets

(Association of

Waste Water

Technicians)

Technical connection condi-

tions for connecting to the low

voltage mains network, require-

ments applying to the installa-

tion location

Mains network operators,

power suppliers

Installation of the unit

Mains connection

TAB (Technical

Connection

Conditions)

POWER (NAV

- Ordinance on

Low-Voltage

Connections)

Table 10: Relevant laws, institutions, authorities

1.2 Package dimensions and weights

NOTICE

These specifications may be modified for technical reasons.

9Planning and installation instructions

Global Foodservice Solutions

Planning

Smart Combi

™

Classic Combi

™

Gross weight (lb.)Package dimensions (in.)

Depth x width x height

Size

374.842.5 x 37.8 x 40.2615/620

429.942.5 x 37.8 x 50.4115/120

826.745.7 x 37.8 x 86.6215/220

Table 11: Package dimensions and weights

1.3 Weight

NOTICE

These specifications may be modified for technical reasons.

Weight (lb.)Size

302.0615

313.1620

368.2115

412.3120

782.6215

782.6220

Table 12: Weight

1.4 Scale drawings

1.4.1 Abbreviations, installation dimensions

MeaningAbbreviation

WidthB

Width, distance from wall to the left of the unitBL

Width, distance from wall to the right of the unitBR

HeightH

Height, distance from the ceilingHD

Height, unit feetHF

Height, overallHG

Height, tableHT

DepthT

Depth, distance to wall behind the unitTH

Table 13: Abbreviations, installation dimensions

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Planning and installation instructions10

Smart Combi

™

Classic Combi

™

Planning

1.4.2 Installation dimensions

B

BR

TH

H

HG

HF

HT

BL

T

Figure 1: Installation dimensions of combisteamers 615/620 and 115/120

B

BR

TH

H

HG

HF

BL T

Figure 2: Installation dimensions, combisteamer 215/220

THTHTHGHFHBRBLBSize

5079985016401006905050997615/620

5079958016401009605050997115/120

50813 1960238172250501075215/220

Table 14: Installation dimensions in mm

11Planning and installation instructions

Global Foodservice Solutions

Planning

Smart Combi

™

Classic Combi

™

NOTICE

A clearance of at least 50 mm from walls must be maintained to the

right and the left of the unit as well as behind it.

A minimum distance of 500 mm to the left is recommended for servicing.

When using rack trolleys, the distance to the left of the unit should be

at least 800 mm to allow the trolley to be positioned at the side.

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Planning and installation instructions12

Smart Combi

™

Classic Combi

™

Planning

1.4.3 Unit dimensions

MeaningAbbreviation

Drain (waste water)A

Flue outletAG

Air outletAL

Electrical connectionEA

Soft water, coldEW

Gas supplyCM

InterfaceKE

Cold water, hardKW

Performance optimisation systemLOA

Potential equalisation connectionPA

Centre of gravityS

Control lead, externalSTL

13Planning and installation instructions

Global Foodservice Solutions

Planning

Smart Combi

™

Classic Combi

™

72

PA

EW

KW

760

223

163

138

93

61

38

140

97

73

52

EA

GA

STL

50

100

278

73 897

A

53

100

+20

0

790

849

AL Ø53

50

165

1020

52

799

100 535

76

Figure 3: Combisteamer 615/620, unit dimensions in mm

Global Foodservice Solutions

Planning and installation instructions14

Smart Combi

™

Classic Combi

™

Planning

KE

140

71

100

97

73

52

LOA

EA

STL

50

73

278

897

+20

0

100

PA

EW

KW

760

223

163

138

93

61

38

54

1060

1138

1020

AL Ø53

52

799

100

535

76

50

Figure 4: Combisteamer 115/120, unit dimensions in mm

15Planning and installation instructions

Global Foodservice Solutions

Planning

Smart Combi

™

Classic Combi

™

KE

67

EA

EW

KW

759

303

243

139

133

75

52

141

118

103

90

52

PA

GA

STL

50

39

233

996

187

238±20

1960

2009

AL Ø73

50

170

1075

50

813

93 609

76

100

Figure 5: Combisteamer 215/220, unit dimensions in mm

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Planning and installation instructions16

Smart Combi

™

Classic Combi

™

Planning

1.5 Specifications, water

1.5.1 Specifications, soft water

ValueParameters

Drinking water, coldType

2–6 bar/200–600 kPaSupply pressure

< 1.5 mmol/l, < 5 °dH (soft water)Hardness

¾" outside threadThread

DN 15 hose with ¾" union nutConnection

Table 15: Specifications, soft water

1.5.2 Specifications, hard water

ValueParameters

Drinking water, coldType

Up to 50 °C (122 °F)Temperature

2–6 bar/200–600 kPaSupply pressure

0–4 mmol/l, 0–25 °dHHardness

¾" outside threadThread

DN 15 hose with ¾" union nutConnection

Table 16: Specifications, hard water

1.5.3 Specifications, waste water

ValueParameters

Up to 80 °C (176 °F)

For adjusting the waster water temper-

ature, see chapter “Standard settings”

in the operating manual.

Temperature

DN 50 direct connectionConnection

Table 17: Specifications, waste water

17Planning and installation instructions

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Planning

Smart Combi

™

Classic Combi

™

1.6 Specifications, gas

1.6.1 Specification Natural Gas E/H - 20/20 mbar

ValueParameters

A3, B23Model EN 203-1:2005

15–25 mbarConnection pressure EN 437:2003-09

45.67 MJ/m

3

Wobbe index W

i

34.02 MJ/m

3

Heating value H

i

50.72 MJ/m

3

Wobbe index W

s

37.78 MJ/m

3

Calorific value H

s

¾" outside threadThread

Table 18: Specification Natural Gas E/H - 20/20 mbar

1.6.2 Specification Natural Gas LL/L - 25/20 mbar

ValueParameters

A3, B23Model EN 203-1:2005

15–30 mbarConnection pressure EN 437:2003-09

37.38 MJ/m

3

Wobbe index W

i

29.25 MJ/m

3

Heating value H

i

41.52 MJ/m

3

Wobbe index W

s

32.49 MJ/m

3

Calorific value H

s

¾" outside threadThread

Table 19: Specification Natural Gas LL/L - 25/20 mbar

1.6.3 Specification, liquid gas B/P - 30/50 mbar

ValueParameters

A3, B23Model EN 203-1:2005

15–57.5 mbarConnection pressure EN 437:2003-09

80.58 / 70.69 MJ/m

3

Wobbe index W

i

116.09 / 88.00 MJ/m

3

Heating value H

i

per m

3

45.65 / 46.34 MJ/kgHeating value H

i

per kg

87.33 / 76.84 MJ/m

3

Wobbe index W

s

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Planning and installation instructions18

Smart Combi

™

Classic Combi

™

Planning

ValueParameters

125.81 / 95.65 MJ/m

3

Calorific value H

s

pro m

3

49.47 / 50.37 MJ/kgCalorific value H

s

pro kg

¾" outside threadThread

Table 20: Specification, liquid gas B/P - 30/50 mbar

1.7 Specifications, power supply

SizeParameters

220215120115620615

1 N PE/AC 50 HzMains type

230 VVoltage

1.5 kW0.8 kWConnected load

IP X5Protection type

1 x 16 AFuses

Table 21: Specifications, power supply

1.8 Supply line, gas

Connected load (kW)Size

11615

17620

18115

26120

36215

52220

Table 22: Supply line, gas

1.9 Heat loss

Latent (kW)Sensible (kW)Size

2,201,70615

3,402,60620

3,602,70115

5,203,90120

7,205,40215

10,407,80220

Table 23: Heat loss

19Planning and installation instructions

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Planning

Smart Combi

™

Classic Combi

™

1.10 Ambient atmosphere and noise level

ValueParameters

5 °C (41 °F)–40 °C (104 °F),

95% relative humidity, non condensing

Ambient atmosphere

< 70 dB (A)Noise level

Table 24: Ambient atmosphere and noise level

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Planning and installation instructions20

Smart Combi

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Classic Combi

™

Planning

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Henny Penny ClassicCombi Combi Oven Accessories Installation guide

Henny Penny ClassicCombi Combi Oven Accessories Installation guide

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