LG ARNH04GK2A4.ENWALEU Installation guide

Category
Heat pumps
Type
Installation guide
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly
[
Representative
] LG Electronics Inc. EU Representative : LG Electronics European Shared
Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA
INSTALLATION MANUAL
AIR-TO-WATER
HEAT PUMP
Hydro Kit
Original instruction
www.lg.com
Copyright © 2018 - 2019 LG Electronics Inc. All Rights Reserved.
MFL67086712
Rev.01_040419
ENGLISH
РУССКИЙ ЯЗЫК
ITALIANO ESPAÑOL FRANÇAIS
DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
Table of contents
2
Hydro Kit
3 SAFETY PRECAUTIONS
7 INSTALLATION PARTS
8 GENERAL INFORMATION
8 Model Information
10 General Information
11 INSTALLATION
11 Transporting the Unit
12 Selection of the best location
12 Installation Space
14 Foundation for Installation
15 Water Piping and Water Circuit Connection
19 Sanitary Water Tank and Sanitary Water Tank Kit
20 Solar Thermal Kit
21 Installation Scenes
24 Refrigerant Piping
27 How to connect wirings
28 Wiring Connection
30 Connecting Cables
33 Independent Power Module
35 ACCESSORIES INSTALLATION
35 Location of Accessories and External Parts Connection
37 Main Pump Connection
37 Water tank temperature sensor Connection
38 Thermostat
42 Remote Temperature Sensor
43 3Way Valve
45 2Way Valve
46 Dry Contact
48 External Controller
49 External pump
50 Wi-fi Modem
51 Smart Grid
52 SYSTEM SET-UP
52 DIP Switch Setting
55 Group Control Setting
59 Installer Setting
72 TEST RUN
72 Caution before Operation Test
72 Operation Test of Water Pipe
73 Troubleshooting
75 Airborne Noise Emission
75 Limiting concentration
75 Model Designation
TABLE OF CONTENTS
Safety Precautions
Hydro Kit
Installation Manual 3
ENGLISH
To prevent injury to the user or other people and property damage, the following
instructions must be followed.
n
Be sure to read before installing the unit.
n
Be sure to observe the cautions specified here as they include important items related
to safety.
n
Incorrect operation due to ignoring instruction will cause harm or damage.
The seriousness is classified by the following indications.
n Meanings of symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
Installation
• Do not use a defective or underrated circuit breaker. Use this
appliance on a dedicated circuit.
- There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified electrician,
or an Authorized Service Center.
- There is risk of fire or electric shock.
• Always ground the unit.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not install, remove, or reinstall the unit by yourself (customer).
- There is risk of fire, electric shock, explosion, or injury.
WARNING
CAUTION
!
!
WARNING
!
Safety Precautions
4
Hydro Kit
• For antifreeze, always contact the dealer or an authorized service
center.
- Almost the antifreeze is a toxic product.
• The refrigerant of this product is R410A.
- The installation tool such as manifold gauge should be complied
with R410A.
• For installation, always contact the dealer or an Authorized Service
Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install the unit on a defective installation stand.
- It may cause injury, accident, or damage to the unit.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the unit could fall with it, causing property
damage, unit failure, and personal injury.
• Do not install the unit outdoor.
- It may cause damage to the unit.
• Use a vacuum pump or inert (nitrogen) gas when doing leakage
test or purging air. Do not compress air or oxygen and do not use
flammable gases.
- There is the risk of death, injury, fire or explosion.
• Means for disconnection must be incorporated in the fixed wiring in
accordance with the wiring rules.
• This equipment shall be provided with a supply conductor
complying with the national regulation.
Operation
• Take care to ensure that power cable could not be pulled out or
damaged during operation.
- There is risk of fire or electric shock.
• Do not place anything on the power cable.
- There is risk of fire or electric shock.
• Do not plug or unplug the power supply plug during operation.
- There is risk of fire or electric shock.
• Do not touch (operate) the unit with wet hands.
- There is risk of fire or electric shock.
• Do not place a heater or other appliances near the power cable.
- There is risk of fire or electric shock.
Safety Precautions
Hydro Kit
Installation Manual 5
ENGLISH
• Do not allow water to run into electric parts.
- There is risk of fire, failure of the unit, or electric shock.
• Do not store or use flammable gas or combustibles near the unit.
- There is risk of fire or failure of unit.
• Do not use the unit in a tightly closed space for a long time.
- It may cause damage to the unit.
• When flammable gas leaks, turn off the gas and open a window for
ventilation before turning the unit on.
- There is risk of explosion or fire.
• If strange sounds, or smell or smoke comes from unit, turn the
breaker off or disconnect the power supply cable.
- There is risk of electric shock or fire.
• Stop operation and close the window in storm or hurricane. If
possible, remove the unit from the window before the hurricane
arrives.
- There is risk of property damage, failure of unit, or electric shock.
• Do not open the front cover of the unit while operation. (Do not
touch the electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric shock, or unit failure.
• When the unit is soaked (flooded or submerged), contact an
Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious that water could not be poured to the unit directly.
- There is risk of fire, electric shock, or unit damage.
• Ventilate the unit from time to time when operating it together with
a stove, etc.
- There is risk of fire or electric shock.
• Turn the main power off when cleaning or maintaining the unit.
- There is risk of electric shock.
• Take care to ensure that nobody could step on or fall onto the unit.
- This could result in personal injury and unit damage.
• For installation, always contact the dealer or an Authorized Service
Center.
- There is risk of fire, electric shock, explosion, or injury.
• If the unit is not used for long time, we strongly recommend not to
switch off the power supply to the unit.
- There is risk of water freezing.
Safety Precautions
6
Hydro Kit
Installation
• Always check for gas (refrigerant) leakage after installation or
repair of unit.
- Low refrigerant levels may cause failure of unit.
• Keep level even when installing the unit.
- To avoid vibration or water leakage.
• Use two or more people to lift and transport the unit.
- Avoid personal injury.
Operation
• Do not lay on the cooled floor for long time when the unit is in
cooling operation.
- This could harm to your health.
• Do not use the unit for special purposes, such as preserving foods,
works of art, etc.
- There is risk of damage or loss of property.
• Use a soft cloth to clean. Do not use harsh detergents, solvents,
etc.
- There is risk of fire, electric shock, or damage to the plastic parts
of the unit.
• Do not step on or put anything on the unit.
- There is risk of personal injury and failure of unit.
• Use a firm stool or ladder when cleaning or maintaining the unit.
- Be careful and avoid personal injury.
• Do not unplug the power supply plug of Hydro Kit when stopping
Hydro Kit operation. Always turn Hydro Kit off, using the wired
remote controller.
- A plate heat exchanger burst may happen because of
disconnection of communication between Hydro Kit and the
outdoor unit.
CAUTION
!
Installation Parts
Hydro Kit
Installation Manual 7
ENGLISH
Item Image Quantity
Remote Cotroller
/ Cable
OK
1
Sensor Holder 1
Water Tank Temperature
Sensor
1
Strainer 1
Independent
Power Module
(For Medium Temperature)
1
Installation Manual
1
Owner's Manual 1
CN_EXT Cable 1
Installation Parts
Thank you for choosing LG Electronics
Hydro Kit
.
Before starting installation, please make it sure that all parts are found inside the unit box.
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly
[
Representative
] LG Electronics Inc. EU Representative : LG Electronics European Shared
Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA
INSTALLATION MANUAL
AIR-TO-WATER
HEAT PUMP
Hydro Kit
Original instruction
www.lg.com
Copyright © 2018 LG Electronics Inc. All Rights Reserved.
MFL67086712
Rev.00_101118
001
ENGLISH
ɊɍɋɋɄɂɃəɁɕɄ
ITALIANO
ESPAÑOL
FRANÇAIS
DEUTSCH
ǼȁȁǾȃǿȀDZ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
www.lg.com
P/NO : MFL67870215
Please read this manual carefully before operating your set and retain it for future
reference.
Hydro Kit (For High Temperature)
Original instruction
OWNERS MANUAL
AIR
CONDITIONER
[
Representative
]
LG Electronics Inc. EU Representative : LG Electronics European Shared
Service Center B.V. Kri jgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-
gu, Changwon-si, Gyeongsangnam-do, KOREA
ITALIANO
ESPAÑOL
FRANÇAIS
DEUTSCH
фъъцьшщُ
ČEŠTINA
N
E
DE
R
LAN
DS
POLSKI
LIMBA ROMÂNĂ
ENGLISH
General Information
8
Hydro Kit
Model Information
With advanced inverter technology,
Hydro Kit
is suitable for applications like under floor heating,
and hot water generation. By Interfacing to various accessories user can customize the range of the
application.
Model name and related information
• For Medium Temperature
*1 : Tested under Eurovent Heating condition
(water temperature 30 °C 35 °C at outdoor ambient temperature 7 °C / 6 °C)
*2 : Tested under Eurovent Cooling condition
(water temperature 23 °C 18 °C at outdoor ambient temperature 35 °C / 24 °C)
- Max Allowable pressure
High side : 4.2 MPa / Low Side : 2.4 MPa
- Max Allowable water temperature
High side : 50 °C / Low side : 10 °C
- Max Allowable water pressure 0.98 MPa (0.3~10 kgf/cm
2
)
Type
Hydro Kit
HP
Power Supply Ø, V, Hz
Capacity
Cooling
kW
kcal/h
Btu/h
Heating
kW
kcal/h
Btu/h
General Information
10 4
1, 220-240, 50
28 12.3
24 100 10 580
95 900 42 000
31.5 13.8
27 100 11 870
107 500 47 000
General Information
Hydro Kit
Installation Manual 9
ENGLISH
• For High Temperature
*1 : Tested under Eurovent Heating condition
(Water temperature 55 ℃ 65 ℃ at outdoor ambient temperature 7 ℃ / 6 ℃)
- Max Allowable pressure
High side : 4.2 MPa / Low Side : 2.4 MPa
- Max Allowable water temperature
High side : 80 °C / Low side : 10 °C
- Max Allowable water pressure 0.98 MPa (0.3~10 kgf/cm
2
)
Type
Hydro Kit
HP
Power Supply Ø, V, Hz
Capacity Heating
kW
kcal/h
Btu/h
Refrigerant
Type
Quantity kg(lbs)
84
1, 220-240, 50
25.2 13.8
21 700 11 870
85 900 47 000
R134a
3(6.6) 2.3(5.04)
General Information
10
Hydro Kit
General Information
Accessories supported by LG Electronics
To extend the functionality of
Hydro Kit
, there are various external auxiliary apparatus called as
"accessories".
They are classified by "accessories" and "3rd party accessories" according to the manufacturer.
Accessories are presented LG Electronics, and 3rd party accessories are presented by related
manufacturers.
Accessories supported by 3
rd
party Companies
Item Purpose Specification
Solar
Thermal System
To generate auxiliary
heating energy for water tank
Thermostat
To control the unit by air
temperature
Heating-Only type
(230 V AC or 24 V AC)
Cooling/Heating type
(230 V AC or 24 V AC
with Mode selection switch)
3way valve
and actuator
To control water flow for hot
water heating or floor heating
3 wire, SPDT (Single Pole Double
Throw) type, 230 V AC
2way valve
and actuator
To control water flow for
Fan Coil Unit
2 wire, NO(Normal Open) or NC
(Normal Closed) type, 230 V AC
Item Purpose
Model
(Medium Temperature)
Model
(High Temperature)
Remote Air
Sensor
To control the unit by air
temperature
PQRSTA0 PQRSTA0
Dry Contact
To receive on & off external
signal
PDRYCB000 /
PDRYCB100 /
PDRYCB300
PDRYCB000 /
PDRYCB100 /
PDRYCB300
Solar Thermal Kit
To operate with sanitary
water tank
PHLLA
Installation
Hydro Kit
Installation Manual 11
ENGLISH
Transporting the Unit
• When carrying the suspended unit, pass the ropes between legs of base panel under the unit.
• Always lift the unit with ropes attached at 6 points so that impact is not applied to the unit.
Attach the ropes to the unit at an angle of 40° or less.
• Use only accessories and parts which are of the designated specification when installing.
Sub line
40º or less
Line supporter
CAUTION
Be very careful while carrying the unit.
- Do not have only one person carry the unit if it is more than 20 kg (44.1 lbs).
- PP bands are used to pack some products. Do not use them as a mean for transportation
because they are dangerous.
- Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise
plastic packaging bag may suffocate children to death.
- When carrying the unit, be sure to support it at 6-points. Carrying and lifting the unit with 4-
point support may make it unstable, resulting in a fall.
!
Installation
• For High Temperature
Installation
12
Hydro Kit
Select space for installing the unit, which will meet the following conditions:
The place where the unit shall be installed inside.
The place shall easily bear a load exceeding four times of the unit weight.
The place where the unit shall be leveled.
The place shall allow easy water drainage.
The place where the unit shall be connected to the outdoor unit.
The place where the unit is not affected by an electrical noise.
The place where there should not be any heat source or steam near the unit.
Installation Space
• The following values are the least space for installation.
If any service area is needed for service according to field circumstance, obtain enough service
space.
• The unit of values is mm(inch).
<For Medium Temperature>
(Unit: mm(inch))
100(3-15/16)
100(3-15/16)
100(3-15/16)
100(3-15/16)
200(7-7/8)
631(24-16/19)631(24-16/19)
H-Beam supporter
space
space
(Unit: mm(inch))
Service space
(front side)
Piping space
(front side)
Product
520(20-15/32) 400(15-3/4)
330(13)
600(23-5/8)
Selection of the best location
Installation
Hydro Kit
Installation Manual 13
ENGLISH
<For High Temperature>
(Unit : mm(inch))
400(15-3/4)520(20-15/32)
300(11-13/16)
Service space
(front side)
Service space
(left side)
1 080(42-17/32)1 080(42-17/32)
H-Beam supporter
Concrete supporter
space
space
Anti Vibration
material
(Unit : mm(inch))
350(13-25/32)
600(23-5/8)
100(3-15/16)
100(3-15/16)
100(3-15/16)
200(7-7/8)
100(3-15/16)
Piping space
(front side)
Installation
14
Hydro Kit
Foundation for Installation
• Fix the unit tightly with bolts as shown below so that the unit will not fall down due to earthquake.
• Noise and vibration may occur from the floor or wall since vibration is transferred through the
installation part depending on installation status. Thus, use anti-vibration materials (cushion pad)
fully (The base pad shall be more than 200 mm (7-7/8 inch)).
<For Medium Temperature>
<For High Temperature>
Flat washer
Anchor bolt
Spring washer
Nut
Anti-vibration material
Concrete base
Support
75(2-15/16)
3 or more screw threads of
the 2 bolts must be shown
(Unit: mm(inch))
392(15-7/16)
340(13-3/8)
354(13-31/32)
(Unit: mm(inch))
392(15-7/16)
Drain pipe connection (For Medium Temperature)
-
Hydro Kit
does not use the drain pump.
- Do not install in upward direction.
- Install the drain pipe in downward direction (1/50-1/100).
-
Hydro Kit
drain connection pipe is PT 1.
Hydro kit Hydro kit
Installation
Hydro Kit
Installation Manual 15
ENGLISH
General Considerations
Followings should be considered before beginning water circuit connection.
• Service space should be secured.
• Water pipes and connections should be cleaned using water.
• Space for installing external water pump should be provided.
• Never connect electric power while proceeding water charging.
Water Piping and Water Circuit Connection
While installing water pipes, followings should be considered :
While inserting or putting water pipes, close the end of the pipe with pipe cap to avoid dust entering.
• When cutting or welding the pipe, always be careful that inner section of the pipe should not be
defective. For example, no weldments or no burrs are found inside the pipe.
• Pipe fittings (e.g. L-shape elbow, T-shape tee, diameter reducer, etc) should be tightened strongly
to be free from water leakage.
• Connected sections should be leakage-proof treatment by applying tefron tape, rubber bushing,
sealant solution, etc.
Appropriate tools and tooling methods should be applied to prevent mechanical breakage of the connections.
• Operation time of flow valve(e.g. 3way valve or 2way valve) should be less than 90 seconds.
• Pipe is insulated to prevent heat loss to external environment.
Water Piping and Water Circuit Connection
Installation
16
Hydro Kit
CAUTION
Please always make circulate or drain out the water completely when not using it.
!
[Install water tank] or
[Install floor cooling/heating]
On-site installation
Union joint (2)
air vent (5)
Thermometer (6)
Drain pipe (1)
(Only For Medium Temperature)
P/T service port (3)
Strainer (4)
Drain valve (8)
Shut-off valve (9)
Outlet Water
Inlet water
Pressure gauge (7)
Hydro kit
Excessive pressure
safety valve(10)
Water cycle
* For the water pipe system, use the closed loop type.
1. For the parts of the water pipe system, use the parts above the design water pressure.
2. For the water pipe, do not use steel pipe.
3. For the drain pipe (1) size, use the same diameter as the product connected or larger.
- Always install a natural drainage so that the drained water does not back flows.
4. To replace the connected device easily, install the union joint (2).
5.
Install the service port (3) to clean the heat exchanger at each inlet and outlet of the water pipe.
6. Always install a strainer(4) at the inlet of the water pipe. Do not enter city water into the water
pipe directly during Hydro Kit operation. If the strainer is not installed, component malfunction
of Hydro Kit may occur.
- For the strainer, use one with 30 mesh or above with measurement diameter of 0.8 mm or
less. (Exclude other net)
- Always install the strainer on the horizontal pipe.
(When dirt, trash, rusted pieces get into the water pipe system, it can cause problems to the
product by corroding the metallic material.)
7. Install the air vent(5) at the top of the water pipe. If the air vent is not installed at the top of the
water pipe, there would be a lot of bubble in the water pipe. So a plate heat exchanger burst
may happen because of the reduction of water flow rate(CH 14 is displayed in the remote
controller) caused by a lot of bubble in the water pipe.
8. Install a thermometer (6) and pressure gauge (7) at the inlet and outlet of the water pipe.
9. Install the drain valve (8) that can be used for draining the water inside when replacing the part
or providing service.
10. Install the shut-off valve (9) to block the water by closing the valve when replacing the part or
cleaning.
11. Apply insulated treatment on the exterior of the water pipe so that water drops do not form.
12. Install excessive pressure safety valve (10) that meets the design water pressure to prevent unit
or water pipe damage at the pressure increase inside the water pipe system.
13. Install the closed loop water pipe system.
Installation
Hydro Kit
Installation Manual 17
ENGLISH
shut-off valve (2)
shut-off valve (2)
Pump (1)
Flexible joint (3)
Pressure gauge (4)
Water supply valve (6)
Pump (1)
Flexible joint (3)
Pressure gauge (4)
Water supply valve (6)
water tank (9)
(Indirect heating type)
Floor heating coil
(Radiator, FCU can be used)
Expansion tank (5)
Expansion tank (5)
water tank
temperature sensor (7)
Heat
exchange coil (8)
* WATER TANK & FLOOR HEATING INSTALLATION
1. Use the pump (1) with sufficient capacity to assure loss of overall water pressure and to supply
water to the
Hydro Kit.
2. Install the shut-off valve (2) on both sides of the pump to clean and repair the pump.
3. Install the flexible joint (3) to prevent noise and vibration transferred from the pump.
4. Install the pressure gauge (4) to monitor the water pressure from water tank. (Option)
5. Install the expansion tank (5) to accommodate the water contracted or expanded from the
temperature difference and to supply the water.
6. After the installation of water pipe system is completed, open the water supply valve (6) and
supply the water.
7. When installing the water tank, insert the water tank temperature sensor (7) to measure the
temperature of the water inside the tank.
- For the water tank temperature sensor, use the sensor supplied on the product.
- When heating the floor, measure the temperature by using the remote controller or remote
temperature sensor (Separately sold).
8. Use the water tank (9) with the heat exchange coil (8) installed so that the heat can be exchanged
sufficiently inside the tank.
Installation of water tank
Installation of floor heating
Installation
18
Hydro Kit
Strainer
- Use the 30 mesh strainer. (Exclude scale diameter of 0.8 mm or less and other net)
- Check the strainer direction and assemble on the inlet hole (Refer to picture)
- Wrap the Teflon tape on the screw thread of the water pipe for more than 15 times for assembly.
- Install the service port facing downward. (Within left/right 45 degrees)
- Check if there is any leakage on the connecting part.
- Clean the strainer periodically. (Once a year or more frequent)
Water In
Strainer
Side
Front
45°
Installation
Hydro Kit
Installation Manual 19
ENGLISH
Installation Condition
Installing sanitary water (DHW) tank requires following considerations :
• Sanitary water tank should be located at the flat place.
• Water quality should comply with EN 98/83 EC Directives.
• As this water tank is sanitary water tank (indirect heat exchange), do not use anti water-freezing
treatment like ethylene grycol.
• It is highly recommend to wash out inside of the sanitary water tank after installation. It ensures
generating clean hot water.
• Near the sanitary water (DHW) tank , there should be water supply and water drain for easy access
and maintenance.
PT 1/2 inch male
Process PT 1/2 inch
female bolt
Inside
water tank
Water tank outer wall
Water Tank
Temperature Sensor
Sensor
holder
• If hot water mode is used, make sure to install
sensor to water tank.
• Make PT15A female bolt hole in the water tank,
and install sensor in the water tank.
• Push the sensor into the hole of the sensor holder
cap.
• Lock the sensor holder cap.
Sanitary Water Tank and Sanitary Water Tank Kit
Sanitary water
(DHW) tank
Water Tank
Temperature
Sensor
Water In
Water Out
Water tank temperature sensor connection
* DHW : Domestic Hot Water
Installation
20
Hydro Kit
Solar Thermal Kit
How to Install Solar Thermal Kit
Step 1. Check the diameter of pre-installed pipes. (symbol and )
Step 2. If the diameter of pre-installed pipes is different from diameter of solar thermal kit, it is
necessary to reduce or extend of pipe’s diameter.
Step 3. After Step 2., connect the pipe and solar thermal kit.
Step 4. Connect solar thermal sensor to ‘CN_TH4’(Red connector) of the indoor unit PCB.
If the water tank sensor is connected, disconnect the sensor from PCB first.
Solar
Thermal
System
(Field
Supply)
Solar
Collector
(Field Supply)
Water Tank
Water Tank
Sensor
(less than 5 meter)
Solar Thermal Sensor
(less than 5 meter)
Water In
Water Out
Water Out
Water In
3way valve
(Field
Supply)
Pump
(Field Supply)
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LG ARNH04GK2A4.ENWALEU Installation guide

Category
Heat pumps
Type
Installation guide

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