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DAC basic/classic
Instructions for use
Software version: B03.0
or later
All rights reserved.
Property of Dürkopp Adler AG and protected by copyrig
ht. Any reuse
of these contents, including extracts, is prohibited without the prior
written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2016
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Instructions for use DAC basic/classic - 03.0 - 01/2016 1
1 About these instructions....................................................................3
1.1 For whom are these instructions intended? ..........................................3
1.2 Representation conventions – symbols and characters........................3
1.3 Other documents...................................................................................5
1.4 Liability ..................................................................................................5
2 Technical specifications.....................................................................7
2.1 Features................................................................................................7
2.2 Declaration of Conformity......................................................................7
2.3 Additional equipment.............................................................................8
3 Safety....................................................................................................9
3.1 Basic safety instructions........................................................................9
3.2 Signal words and symbols used in warnings.......................................10
4 Components and functions..............................................................13
4.1 Control.................................................................................................13
4.2 Control panel.......................................................................................16
4.2.1 Display.................................................................................................17
4.2.2 Buttons................................................................................................17
4.3 Setpoint device....................................................................................21
4.4 Proper use...........................................................................................22
5 Operation ...........................................................................................25
5.1 Basic operation....................................................................................25
5.1.1 Switching on and off the control..........................................................25
5.1.2 Using button groups............................................................................27
5.2 Thread button group functions ............................................................27
5.2.1 Setting the start bartack ......................................................................28
5.2.2 Setting the multiple start bartack.........................................................29
5.2.3 Using the multiple start bartack as the darning program.....................29
5.2.4 Setting the end bartack .......................................................................30
5.2.5 Setting the multiple end bartack..........................................................31
5.2.6 Activating the thread cutter..................................................................32
5.2.7 Activating the thread clamp.................................................................32
5.2.8 Setting the needle position after sewing stop......................................32
5.2.9 Activating sewing foot lift after thread cutter........................................33
5.2.10 Activating sewing foot lift after sewing stop.........................................33
5.2.11 Activating soft start..............................................................................34
5.2.12 Reducing speed ..................................................................................34
5.3 Programming button group functions..................................................35
5.3.1 Setting the bobbin piece counter.........................................................35
5.3.2 Activating the bobbin stitch counter.....................................................37
5.3.3 Setting the remaining thread monitor ..................................................38
Table of Contents
Instructions for use DAC basic/classic - 03.0 - 01/20162
5.3.4 Activating the remaining thread monitor..............................................39
5.3.5 Activating the piece counter ................................................................40
5.3.6 Activating needle cooling.....................................................................41
5.3.7 Setting the light barrier........................................................................42
5.3.8 Activating the light barrier....................................................................45
5.4 Seam program button group functions................................................45
5.4.1 Activating seam program I...................................................................46
5.4.2 Activating seam program II..................................................................46
5.4.3 Setting seam program III.....................................................................47
5.5 Function button....................................................................................52
6 Troubleshooting................................................................................55
6.1 Customer Service................................................................................55
6.2 Error messages...................................................................................55
7 Technical data ...................................................................................57
8 Glossary.............................................................................................59
About these instructions
Instructions for use DAC basic/classic - 03.0 - 01/2016 3
1 About these instructions
These instructions for the DAC basic/classic control have been
prepared with utmost care. They contain information and notes
intended to ensure long-term and reliable operation.
Should you notice any discrepancies or if you have improvement
req
uests, then we would be glad to receive your feedback through
Customer Service ( p. 55).
Consider the instructions part of th
e product and store them in a
place where they are readily available.
1.1 For whom are these instructions intended?
These instructions are intended for:
• Operators:
This group is familiar with the machine and has access to
the
instructions. Specifically, chapter Operation ( p. 25)
is important for this group of employees.
• Specialists:
This group of employees has the appropriate technical
trai
ning allowing them to perform maintenance on the
machine or to repair faults.
Service Instructions are supplied separately.
With regard to minimum qualification and other requirements to be
met by
personnel, please also follow the chapter Safety ( p. 9).
1.2 Representation conventions – symbols and
characters
Various information in these instructions is represented or high-
lighted by the following characters in order to facilitate easy and
q
uick understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur due to an incorrect
setting.
About these instructions
Instructions for use DAC basic/classic - 03.0 - 01/20164
Cover
Specifies which covers must be re
moved in order to access the
components to be set.
Steps to be performed when operating the machine
(sewing and equipping)
Steps to be performed for service, maintenance, and
in
stallation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to
this point when performing a step.
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
1.
2.
etc.
•
About these instructions
Instructions for use DAC basic/classic - 03.0 - 01/2016 5
References
Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically
marked. Since safety is of particular importance, hazard symbols,
levels of danger and their signal words are described separately
in the chapter Safety ( p. 9).
Location
information
If no other clear location information is used in a figure, indications
of
right or left are always from the operator's point of view.
1.3 Other documents
The control includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with ap-
plicable European and national regula
tions. The proper use of the
built-in components is described in the corresponding manufac-
turer's instructions.
1.4 Liability
All information and notes in these instructions have been compiled
in accordance with the latest technology and the applicable stan-
dards and regulations.
Dürkopp Adler cannot be held liable for any damage resulting
from:
• Breakage and damage during transport
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the control
• Use of untrained personnel
• Use of unapproved parts
About these instructions
Instructions for use DAC basic/classic - 03.0 - 01/20166
Transport
Dürkopp Adler cannot be held liable for breakage and transport
d
amages. Inspect the delivery immediately upon receiving it.
Report any damage to the last transport manager. This also ap-
plies if the packaging is not damaged.
Leave control, equipment and packaging material in the condition
i
n which they were found when the damage was discovered.
This secures any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after
re
ceiving the product.
Technical specifications
Instructions for use DAC basic/classic - 03.0 - 01/2016 7
2 Technical specifications
The DAC basic/classic is a control for industrial sewing machines
assigned according to the functional scope of a class.
Precisely harmonized parameters ensure optimum functionality
a
nd the greatest ease of use for every class.
2.1 Features
• Transfer of machine-specific parameters during start-up
directly from the machine identification memory (machine ID)
of the respective machine
• Support for the electronic handwheel
• Parameter structure divided by function
• Setting of application-specific va
lues using the corresponding
control panel
• Data transfer (parameter or software updates) by dongle
• Connection of a sewing lamp
2.2 Declaration of Conformity
The DAC basic/classic complies with European regulations
ensuring health, safety, and environmental protection as specified
in the declaration of conformity or low voltage directive.
Technical specifications
Instructions for use DAC basic/classic - 03.0 - 01/20168
2.3 Additional equipment
A flexible system of additional equipment allows the control to be
optimally equipped for any application at low cost.
List of additional equipment
Part no. Additional equipment
DAC basic
DAC classic
9401 000454 Motor mount for undertable installation
9800 170038 Motor (4 Nm)
9800 170040 Motor (6 Nm)
9800 327007 Hall sensor
9800 347003 Synchronizer
9835 901005 Dongle
9850 001309 Machine ID
9870 001202 Cable for integrated sewing lamp
Safety
Instructions for use DAC basic/classic - 03.0 - 01/2016 9
3 Safety
This chapter contains basic information for your safety. Read the
instructions carefully before setting up or operating the control.
Make sure to follow the information included in the safety instruc-
tions. Failure to do so can result in serious injury and property
d
amage.
3.1 Basic safety instructions
The DAC basic/classic control may only be used as described
in these instructions.
The instructions should be available at
the control's location at all
times.
Work on live components is prohibited.
The control was built and tested in compliance with all valid
o
rdinance and safety regulations, and left the factory in proper
working order.
The control will only work safely and reliably when the control is
u
sed as intended ( 4.4 Proper use, p. 22).
Before leaving the workplace:
• Switch off the control
• Wait until the machine stops
• Wait until the LEDs go out
Obligations
of the operator
Follow the country-specific safety and accident prevention regu-
lations and the legal regulations conce
rning industrial safety and
the protection of the environment.
All warnings and safety signs on th
e control must always be in
legible condition and may not be removed. Missing or damaged
labels must be replaced immediately.
Safety
Instructions for use DAC basic/classic - 03.0 - 01/201610
Requirements to
be met by the
personnel
The control may only be set up by specialists. Specialists are
persons with electronics and mechanical training.
The following work may only be performed by specialists.
• Maintenance work
•Repairs
• Work on electrical equipment
Only authorized persons may work on the machine. Anyone work-
ing on the machine belongs to the operators. Operators must have
read and understand the manual before working on the system.
Setup Control setup and start-up must be pe
rformed carefully by qualified
technicians to ensure no health risks for operating personnel.
The connecting cable must have a power plug approved in the
rel
evant country. The power plug may only be connected to the
power cable by qualified specialists.
Operation Check the control while in operation for any externally visible
d
amage.
Stop working if you notice any changes. Report any changes to
your supervisor.
A damaged control should no longer be used.
Conversions or changes to the control are prohibited.
3.2 Signal words and symbols used in
warnings
Warnings in the text are distinguished by color bars. The color
scheme based on the severity of the danger. Signal words indicate
the severity of the danger:
Safety
Instructions for use DAC basic/classic - 03.0 - 01/2016 11
Signal words Signal words and the hazard they describe:
Symbols The following symbols indicate the type of danger to personnel:
Signal word Hazard
WARNING Performing an action can have se
rious or hazardous
consequences.
CAUTION Performing an action can have undesirable
consequences, su
ch as loss of data or damage
to hardware.
NOTICE Tips or more detailed information
to make operation easier for the user.
Symbol Type of danger
General danger
Electric shock
Puncture
Crushing
Environmental damage
Safety
Instructions for use DAC basic/classic - 03.0 - 01/201612
Examples Examples of the layout of warnings in the text:
This is what a warning looks like where non-compliance
could result in serious or hazardous consequences.
Th
is is what a warning looks like where non-compliance
could result undesirable consequences, such as loss of data
or damage to hardware.
Th
is is the more detailed information to simplify operation for
the user.
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
WARNING
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Tip.
NOTICE
Components and functions
Instructions for use DAC basic/classic - 03.0 - 01/2016 13
4 Components and functions
When delivered the DAC basic/classic consists of:
• Control panel OP100
0
• Mounting parts
• Pedal rod
• Setpoint device
• DAC basic or DAC classic control
4.1 Control
The control is available in two different versions:
• DAC basic
• DAC classic
The DAC classic
has more inputs and outputs in the back than
does the DAC basic.
Fig. 1: DAC basic/classic, front
(1) - Main switch
(2) - POWER LED
(3) - MESSAGE LED
(4) - Connection for dongle
(5) - Switch for sewing lamp
⑤
③
①
④
②
Components and functions
Instructions for use DAC basic/classic - 03.0 - 01/201614
Fig. 2: DAC basic, back
(1) - Connection for sewing motor
(2) - Connection for synchronizer
(3) - Connection for machine
(4) - Connection for machine ID
(5) - Connection for pedal
(6) - Connection for control panel
(7) - Connection for sewing motor-
encoder
②
①
③
⑥
⑦
⑤
④
Components and functions
Instructions for use DAC basic/classic - 03.0 - 01/2016 15
Fig. 3: DAC classic, back
(1) - Connection for sewing motor
(2) - Connection for synchronizer
(3) - Connection for CAN
(4) - Connection for additional input
(5) - Connection for machine
(6) - Connection for machine ID
(7) - Connection for pedal
(8) - Connection for control panel
(9) - Connection for sewing motor-
encoder
②
①
④
③
⑤
⑥
⑦
⑧
⑨
Components and functions
Instructions for use DAC basic/classic - 03.0 - 01/201616
4.2 Control panel
The control panel OP1000 is located at the top of the machine
and is connected to the control.
The control panel consists of:
• Disp
lay
• Buttons
Using the control panel you can:
• Use groups of buttons to select machine functions ( p. 27)
• Read service and error messages ( p. 55)
Fig. 4: Control panel
(1) - Thread button group
(2) - Function button
(3) - Programming button group
(4) - Seam program button group
(5) - LED for second stitch length
(6) - POWER LED
(7) - Display
②③①
⑦⑥
① ①
⑤
④
Components and functions
Instructions for use DAC basic/classic - 03.0 - 01/2016 17
4.2.1 Display
The display is divided into:
• User levels
• Categories
• Parameters ( Parameter list)
Fig. 5: Example of a display
The user levels include:
The categories include the following enhanced machine functions:
• Production control (such as the bobbin stitch counter p. 35)
• Needle cooling ( p. 41)
• Light barrier ( p. 42)
Parameters are represented
by a number from 00-99.
4.2.2 Buttons
The buttons are divided into the following groups:
• Thread
• Programming
• Seam program
•o (operator)
•t (technician)
(A) - User level
(B) - Category
(D) - Parameter
Components and functions
Instructions for use DAC basic/classic - 03.0 - 01/201618
OP1000 buttons and functions
No. Button Function Reference
①
Thread button group p. 27
Start bartack • Sets the start
bar
tack
p. 28
Multiple start
bart
ack
• Sets the multiple
start bartack
p. 29
End bartack • Sets the end
bar
tack
p. 30
Multiple end
bart
ack
• Sets the multiple
end bartack
p. 31
Thread cutter • Activates or
deactivate
s the
thread cutter
p. 32
Thread clamp • Activates or
deactivate
s the
thread clamp
p. 32
Needle position
af
ter sewing stop
• Sets the needle
position after
sewing stop
p. 32
Sewing foot lift
af
ter thread cutter
• Activates or
deactivates the
sewing foot lift after
thread cutter
p. 33
Sewing foot lift
af
ter sewing stop
• Activates or
deactivates the
sewing foot lift after
sewing stop
p. 33
Soft start • Activates or
deactivate
s the
soft start
p. 34
/
