DURKOPP ADLER DAC-basic / DAC-classic Manual Motor

Brand: DURKOPP ADLER

Model: DAC-basic / DAC-classic

Type: Manual Motor

DAC basic/classic

Instructions for use

Software version: B03.0

or later

Property of Dürkopp Adler AG and protected by copyrig

ht. Any reuse

of these contents, including extracts, is prohibited without the prior

written approval of Dürkopp Adler AG.

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

Table of Contents

Instructions for use DAC basic/classic - 03.0 - 01/2016 1

1 About these instructions....................................................................3

1.1 For whom are these instructions intended? ..........................................3

1.2 Representation conventions – symbols and characters........................3

1.3 Other documents...................................................................................5

1.4 Liability ..................................................................................................5

2 Technical specifications.....................................................................7

2.1 Features................................................................................................7

2.2 Declaration of Conformity......................................................................7

2.3 Additional equipment.............................................................................8

3 Safety....................................................................................................9

3.1 Basic safety instructions........................................................................9

3.2 Signal words and symbols used in warnings.......................................10

4 Components and functions..............................................................13

4.1 Control.................................................................................................13

4.2 Control panel.......................................................................................16

4.2.1 Display.................................................................................................17

4.2.2 Buttons................................................................................................17

4.3 Setpoint device....................................................................................21

4.4 Proper use...........................................................................................22

5 Operation ...........................................................................................25

5.1 Basic operation....................................................................................25

5.1.1 Switching on and off the control..........................................................25

5.1.2 Using button groups............................................................................27

5.2 Thread button group functions ............................................................27

5.2.1 Setting the start bartack ......................................................................28

5.2.2 Setting the multiple start bartack.........................................................29

5.2.3 Using the multiple start bartack as the darning program.....................29

5.2.4 Setting the end bartack .......................................................................30

5.2.5 Setting the multiple end bartack..........................................................31

5.2.6 Activating the thread cutter..................................................................32

5.2.7 Activating the thread clamp.................................................................32

5.2.8 Setting the needle position after sewing stop......................................32

5.2.9 Activating sewing foot lift after thread cutter........................................33

5.2.10 Activating sewing foot lift after sewing stop.........................................33

5.2.11 Activating soft start..............................................................................34

5.2.12 Reducing speed ..................................................................................34

5.3 Programming button group functions..................................................35

5.3.1 Setting the bobbin piece counter.........................................................35

5.3.2 Activating the bobbin stitch counter.....................................................37

5.3.3 Setting the remaining thread monitor ..................................................38

Table of Contents

Instructions for use DAC basic/classic - 03.0 - 01/20162

5.3.4 Activating the remaining thread monitor..............................................39

5.3.5 Activating the piece counter ................................................................40

5.3.6 Activating needle cooling.....................................................................41

5.3.7 Setting the light barrier........................................................................42

5.3.8 Activating the light barrier....................................................................45

5.4 Seam program button group functions................................................45

5.4.1 Activating seam program I...................................................................46

5.4.2 Activating seam program II..................................................................46

5.4.3 Setting seam program III.....................................................................47

5.5 Function button....................................................................................52

6 Troubleshooting................................................................................55

6.1 Customer Service................................................................................55

6.2 Error messages...................................................................................55

7 Technical data ...................................................................................57

8 Glossary.............................................................................................59

About these instructions

Instructions for use DAC basic/classic - 03.0 - 01/2016 3

1 About these instructions

These instructions for the DAC basic/classic control have been

prepared with utmost care. They contain information and notes

intended to ensure long-term and reliable operation.

Should you notice any discrepancies or if you have improvement

req

uests, then we would be glad to receive your feedback through

Customer Service ( p. 55).

Consider the instructions part of th

e product and store them in a

place where they are readily available.

1.1 For whom are these instructions intended?

These instructions are intended for:

• Operators:

This group is familiar with the machine and has access to

the

instructions. Specifically, chapter Operation ( p. 25)

is important for this group of employees.

• Specialists:

This group of employees has the appropriate technical

trai

ning allowing them to perform maintenance on the

machine or to repair faults.

Service Instructions are supplied separately.

With regard to minimum qualification and other requirements to be

met by

personnel, please also follow the chapter Safety ( p. 9).

1.2 Representation conventions – symbols and

characters

Various information in these instructions is represented or high-

lighted by the following characters in order to facilitate easy and

uick understanding:

Proper setting

Specifies proper setting.

Disturbances

Specifies the disturbances that can occur due to an incorrect

setting.

About these instructions

Instructions for use DAC basic/classic - 03.0 - 01/20164

Cover

Specifies which covers must be re

moved in order to access the

components to be set.

Steps to be performed when operating the machine

(sewing and equipping)

Steps to be performed for service, maintenance, and

stallation

Steps to be performed via the software control panel

The individual steps are numbered:

First step

Second step

The steps must always be followed in the specified order.

Lists are marked by bullet points.

Result of performing an operation

Change to the machine or on the display/control panel.

Important

Special attention must be paid to

this point when performing a step.

Information

Additional information, e.g. on alternative operating options.

Order

Specifies the work to be performed before or after a setting.

etc.

•



About these instructions

Instructions for use DAC basic/classic - 03.0 - 01/2016 5

References

 Reference to another section in these instructions.

Safety Important warnings for the user of the machine are specifically

marked. Since safety is of particular importance, hazard symbols,

levels of danger and their signal words are described separately

in the chapter Safety ( p. 9).

Location

information

If no other clear location information is used in a figure, indications

right or left are always from the operator's point of view.

1.3 Other documents

The control includes components from other manufacturers.

Each manufacturer has performed a hazard assessment for these

purchased parts and confirmed their design compliance with ap-

plicable European and national regula

tions. The proper use of the

built-in components is described in the corresponding manufac-

turer's instructions.

1.4 Liability

All information and notes in these instructions have been compiled

in accordance with the latest technology and the applicable stan-

dards and regulations.

Dürkopp Adler cannot be held liable for any damage resulting

from:

• Breakage and damage during transport

• Failure to observe these instructions

• Improper use

• Unauthorized modifications to the control

• Use of untrained personnel

• Use of unapproved parts

About these instructions

Instructions for use DAC basic/classic - 03.0 - 01/20166

Transport

Dürkopp Adler cannot be held liable for breakage and transport

amages. Inspect the delivery immediately upon receiving it.

Report any damage to the last transport manager. This also ap-

plies if the packaging is not damaged.

Leave control, equipment and packaging material in the condition

n which they were found when the damage was discovered.

This secures any claims against the transport company.

Report all other complaints to Dürkopp Adler immediately after

ceiving the product.

Technical specifications

Instructions for use DAC basic/classic - 03.0 - 01/2016 7

2 Technical specifications

The DAC basic/classic is a control for industrial sewing machines

assigned according to the functional scope of a class.

Precisely harmonized parameters ensure optimum functionality

nd the greatest ease of use for every class.

2.1 Features

• Transfer of machine-specific parameters during start-up

directly from the machine identification memory (machine ID)

of the respective machine

• Support for the electronic handwheel

• Parameter structure divided by function

• Setting of application-specific va

lues using the corresponding

control panel

• Data transfer (parameter or software updates) by dongle

• Connection of a sewing lamp

2.2 Declaration of Conformity

The DAC basic/classic complies with European regulations

ensuring health, safety, and environmental protection as specified

in the declaration of conformity or low voltage directive.

Technical specifications

Instructions for use DAC basic/classic - 03.0 - 01/20168

2.3 Additional equipment

A flexible system of additional equipment allows the control to be

optimally equipped for any application at low cost.

List of additional equipment

Part no. Additional equipment

DAC basic

DAC classic

9401 000454 Motor mount for undertable installation

 

9800 170038 Motor (4 Nm)

 

9800 170040 Motor (6 Nm)

 

9800 327007 Hall sensor

 

9800 347003 Synchronizer

 

9835 901005 Dongle

 

9850 001309 Machine ID

 

9870 001202 Cable for integrated sewing lamp



Safety

Instructions for use DAC basic/classic - 03.0 - 01/2016 9

3 Safety

This chapter contains basic information for your safety. Read the

instructions carefully before setting up or operating the control.

Make sure to follow the information included in the safety instruc-

tions. Failure to do so can result in serious injury and property

amage.

3.1 Basic safety instructions

The DAC basic/classic control may only be used as described

in these instructions.

The instructions should be available at

the control's location at all

times.

Work on live components is prohibited.

The control was built and tested in compliance with all valid

rdinance and safety regulations, and left the factory in proper

working order.

The control will only work safely and reliably when the control is

sed as intended ( 4.4 Proper use, p. 22).

Before leaving the workplace:

• Switch off the control

• Wait until the machine stops

• Wait until the LEDs go out

Obligations

of the operator

Follow the country-specific safety and accident prevention regu-

lations and the legal regulations conce

rning industrial safety and

the protection of the environment.

All warnings and safety signs on th

e control must always be in

legible condition and may not be removed. Missing or damaged

labels must be replaced immediately.

Safety

Instructions for use DAC basic/classic - 03.0 - 01/201610

Requirements to

be met by the

personnel

The control may only be set up by specialists. Specialists are

persons with electronics and mechanical training.

The following work may only be performed by specialists.

• Maintenance work

•Repairs

• Work on electrical equipment

Only authorized persons may work on the machine. Anyone work-

ing on the machine belongs to the operators. Operators must have

read and understand the manual before working on the system.

Setup Control setup and start-up must be pe

rformed carefully by qualified

technicians to ensure no health risks for operating personnel.

The connecting cable must have a power plug approved in the

rel

evant country. The power plug may only be connected to the

power cable by qualified specialists.

Operation Check the control while in operation for any externally visible

amage.

Stop working if you notice any changes. Report any changes to

your supervisor.

A damaged control should no longer be used.

Conversions or changes to the control are prohibited.

3.2 Signal words and symbols used in

warnings

Warnings in the text are distinguished by color bars. The color

scheme based on the severity of the danger. Signal words indicate

the severity of the danger:

Safety

Instructions for use DAC basic/classic - 03.0 - 01/2016 11

Signal words Signal words and the hazard they describe:

Symbols The following symbols indicate the type of danger to personnel:

Signal word Hazard

WARNING Performing an action can have se

rious or hazardous

consequences.

CAUTION Performing an action can have undesirable

consequences, su

ch as loss of data or damage

to hardware.

NOTICE Tips or more detailed information

to make operation easier for the user.

Symbol Type of danger

General danger

Electric shock

Puncture

Crushing

Environmental damage

Safety

Instructions for use DAC basic/classic - 03.0 - 01/201612

Examples Examples of the layout of warnings in the text:

 This is what a warning looks like where non-compliance

could result in serious or hazardous consequences.

 Th

is is what a warning looks like where non-compliance

could result undesirable consequences, such as loss of data

or damage to hardware.

 Th

is is the more detailed information to simplify operation for

the user.

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

WARNING

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

CAUTION

Tip.

NOTICE

Components and functions

Instructions for use DAC basic/classic - 03.0 - 01/2016 13

4 Components and functions

When delivered the DAC basic/classic consists of:

• Control panel OP100

• Mounting parts

• Pedal rod

• Setpoint device

• DAC basic or DAC classic control

4.1 Control

The control is available in two different versions:

• DAC basic

• DAC classic

The DAC classic

has more inputs and outputs in the back than

does the DAC basic.

Fig. 1: DAC basic/classic, front

(1) - Main switch

(2) - POWER LED

(3) - MESSAGE LED

(4) - Connection for dongle

(5) - Switch for sewing lamp

⑤

③

①

④

②

Components and functions

Instructions for use DAC basic/classic - 03.0 - 01/201614

Fig. 2: DAC basic, back

(1) - Connection for sewing motor

(2) - Connection for synchronizer

(3) - Connection for machine

(4) - Connection for machine ID

(5) - Connection for pedal

(6) - Connection for control panel

(7) - Connection for sewing motor-

encoder

②

①

③

⑥

⑦

⑤

④

Components and functions

Instructions for use DAC basic/classic - 03.0 - 01/2016 15

Fig. 3: DAC classic, back

(1) - Connection for sewing motor

(2) - Connection for synchronizer

(3) - Connection for CAN

(4) - Connection for additional input

(5) - Connection for machine

(6) - Connection for machine ID

(7) - Connection for pedal

(8) - Connection for control panel

(9) - Connection for sewing motor-

encoder

②

①

④

③

⑤

⑥

⑦

⑧

⑨

Components and functions

Instructions for use DAC basic/classic - 03.0 - 01/201616

4.2 Control panel

The control panel OP1000 is located at the top of the machine

and is connected to the control.

The control panel consists of:

• Disp

lay

• Buttons

Using the control panel you can:

• Use groups of buttons to select machine functions ( p. 27)

• Read service and error messages ( p. 55)

Fig. 4: Control panel

(1) - Thread button group

(2) - Function button

(3) - Programming button group

(4) - Seam program button group

(5) - LED for second stitch length

(6) - POWER LED

(7) - Display

②③①

⑦⑥

① ①

⑤

④

Components and functions

Instructions for use DAC basic/classic - 03.0 - 01/2016 17

4.2.1 Display

The display is divided into:

• User levels

• Categories

• Parameters ( Parameter list)

Fig. 5: Example of a display

The user levels include:

The categories include the following enhanced machine functions:

• Production control (such as the bobbin stitch counter  p. 35)

• Needle cooling ( p. 41)

• Light barrier ( p. 42)

Parameters are represented

by a number from 00-99.

4.2.2 Buttons

The buttons are divided into the following groups:

• Thread

• Programming

• Seam program

•o (operator)

•t (technician)

(A) - User level

(B) - Category

(D) - Parameter

Components and functions

Instructions for use DAC basic/classic - 03.0 - 01/201618

OP1000 buttons and functions

No. Button Function Reference

①

Thread button group  p. 27

Start bartack • Sets the start

bar

tack

 p. 28

Multiple start

bart

ack

• Sets the multiple

start bartack

 p. 29

End bartack • Sets the end

bar

tack

 p. 30

Multiple end

bart

ack

• Sets the multiple

end bartack

 p. 31

Thread cutter • Activates or

deactivate

s the

thread cutter

 p. 32

Thread clamp • Activates or

deactivate

s the

thread clamp

 p. 32

Needle position

ter sewing stop

• Sets the needle

position after

sewing stop

 p. 32

Sewing foot lift

ter thread cutter

• Activates or

deactivates the

sewing foot lift after

thread cutter

 p. 33

Sewing foot lift

ter sewing stop

• Activates or

deactivates the

sewing foot lift after

sewing stop

 p. 33

Soft start • Activates or

deactivate

s the

soft start

 p. 34

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DURKOPP ADLER DAC-basic / DAC-classic Manual Motor

DURKOPP ADLER DAC-basic / DAC-classic Manual Motor

DURKOPP ADLER DAC-basic / DAC-classic Manual Motor

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