Zephyr ZRO-E30DS Hood User Manual

Use, Care, and Installation Guide

Model Number:

Serial Number:

www.zephyronline.com

ZRO-E30DS

ZRO-M90DS

SEP18.0501 © Zephyr Ventilation LLC.

ZRV-E30BGC ZRV-M90BGC

ZRV-E30BGG ZRV-M90BGG

ZRV-E30BBSGG ZRV-M90BBSGG

ZAN-E24CS

ZAN-E30CS ZAN-E30CBS

ZAN-M90CS ZAN-M90CBS

ZSA-E30DB ZSA-E30DW

ZSA-E30DS ZSA-E30DBS

ZSA-M90DB ZSA-M90DW

ZSA-M90DS ZSA-M90DBS

www.zephyronline.com

1

SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet

....................................... 5

Mounting Height & Clearance

................................ 6

Ducting Options

........................................................... 7

+RRG6SHFL¿FDWLRQV

................................................... 8 - 11

Mounting the Hood

..................................................... 12

Ductless Recirculating

.............................................. 13

FEATURES & CONTROLS

ICON Touch Controls

................................................ 14 - 15

MAINTENANCE

Hood and Filter Cleaning

......................................... 16

ACT CONVERSION

..................................................................... 17

WIRING DIAGRAMS

................................................................... 18

FAN CURVE DIAGRAMS

......................................................... 19 - 20

TROUBLESHOOTING

................................................................ 21

LIST OF PARTS AND ACCESSORIES

.............................. 22

WARRANTY

.................................................................................... 23

PRODUCT REGISTRATION

.................................................... 24

Table of Contents

Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

2

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service

panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning

agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.

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d. Use proper pan size. Always use cookware appropriate for the size of the surface element.

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f. Use high setting on hood only when necessary.

g. Don’t leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

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b. NEVER PICK UP A FLAMING PAN – You may be burned.

c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

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WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

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,QFOXGLQJ¿UHUDWHGFRQVWUXFWLRQ

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back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

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the local code authorities.

c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d. Ducted fans must always vent to the outdoors.

e. NEVER place a switch where it can be reached from a tub or shower.

f. Make sure the power is off before installing, wiring or maintenancing.

Important Safety Notice

3

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

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attics, crawl spaces or garages.

Not for use over an outdoor grill.

OPERATION

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and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,

maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to

negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70

latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and

all local codes and ordinances.

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ground path is adequate.

Do not ground to a gas pipe.

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Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to

Electrical Diagram on product.

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and install appropriate connector if necessary.

4

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(3) Wire Nuts

(2) M6 x 1-1/2”

(3) M6 x 1”

(2) M4 x 8

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

- Extension duct cover accessory

- Recirculating kit accessory

HARDWARE PACKAGE CONTENTS

PARTS SUPPLIED

1 - Hood with internal blower

1 - Duct cover wall bracket

1 - Duct cover assembly (top and bottom)

1 - 6” round backdraft damper (pre-installed)

2 - Aluminum mesh filters (ZRV x 1)

1 - Hardware package

(4) 3/16 x 1/4 pan-head

machine screws

(ZRV ONLY)

List of Materials

5

Duct pieces

Tot a l

Equivalent number

length x used =

3- 1/4” x 10”

Rect.,

straight

1 Ft. x ( ) =

Ft.

3- 1/4” x 10”

Rect. to

6” round

transition

5 Ft. x ( ) =

Ft.

3- 1/4” x 10”

Rect. to

6” round

transition

90

0

elbow

20 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

90

0

15 Ft.

x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

45

0

9 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

straight

1 Ft. x ( ) =

Ft.

Subtotal column 1 =

Duct pieces

Tot a l

Equivalent number

length x used =

6”, 7”, 8”, 10”

Round, wall

cap with

damper

30 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round

roof cap

30 Ft. x ( ) =

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Maximum Duct Length: For satisfactory air movement,

the total duct length

should not exceed 100 equivalent feet.

6” round to

3- 1/4” x 10”

rect.

transition

1 Ft. x ( ) =

Ft.

6” round to

3- 1/4” x 10”

rect.

transition

90

0

elbow

16 Ft. x ( ) =

Ft.

7” round to

3 1/4” x 10”

rect.

transition

8 Ft. x ( ) =

Ft.

7” round to

3- 1/4” x 10”

rect.

transition

90

0

elbow

23 Ft. x ( ) =

Ft.

elbow

7” to 6” or

8” to 7” Round

tapered

reducer

25 Ft. x ( ) =

Ft.

3- 1/4” x 10”

Rect. 90

0

elbow

15 Ft. x ( ) =

Ft.

3- 1/4” x 10”

Rect. 45

0

elbow

9 Ft. x ( ) =

Ft.

3- 1/4” x 10”

Rect. 90

0

flat elbow

24 Ft. x ( ) =

Ft.

3- 1/4” x 10”

Rect.

wall cap

with damper

30 Ft. x ( ) =

Ft.

Ft. x ( ) =

Ft.

15

6”, 7“, 8”

Round

in-line

damper

Installation – Ducting Calculation Sheet

Installation – Mounting Height & Clearance

6

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DUCTING

A minimum of 6” round duct must be used to

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Always use rigid type metal ducts only. Flexible

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Use calculation worksheet to compute total duct

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ALWAYS, when possible, reduce the number of

transitions and turns. If a long duct run is required,

increase duct size from 6” to 7” or 8”.

If turns or transitions are required: Install as far

away from duct opening and as far apart between

the two transitions as possible.

Minimum mount height between range top to hood

bottom should be no less than 26”.

Maximum mount height should be no higher than

34”.

It is important to install the hood at the proper

mounting height. Hoods mounted too low could

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mounted too high will be hard to reach and will

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If available, also refer to range manufacturer’s

height clearance requirements and recommended

hood mounting height above range. Always check

your local codes for any differences.

Duct cover extension kit available for ceiling

heights up to 12 feet. Turn to page 22 for part

number and ordering information.

DAMAGE-SHIPMENT / INSTALLATION:

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installation.

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unit to the store in which it was bought for

repair or replacement.

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or replacement is the responsibility of the

customer.

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be made by arrangement between customer

and installer.

26” min.

34” max.

min. A

min. B

max. C

min. D

min. E

max. F

36”

A

B

C

D

E

F

ZAN ZSA ZRV ZRO

Standard Duct Cover

Extension Duct Cover

A

B

C

D

E

F

ZAN ZSA ZRV ZRO

41”

45”

77”

103” (8’ 7”)

107” (8’ 11”)

147” (12’ 3”)

23”

27-

1/2”

42-

1/2”

85” (7’ 1”)

89-1/2” (7’ 5-1/2”)

112-

1/2” (9’ 4-1/2”)

41”

46”

80”

103” (8’ 7”)

108” (9’)

150” (12’ 6”)

28”

32”

45”

90” (7’ 6”)

94” (7’ 10”)

115” (9’ 7”)

46”

50”

80”

150” (12’ 6”)

110” (9’ 2”)

112” (9’ 4”)

27”

31”

48”

89” (7’ 5”)

93” (7’ 9”)

118” (9’ 10”)

43”

47”

81”

105” (8’ 9”)

109” (9’ 1”)

151” (12’ 7”)

A : Minimum Ducted Hood Height

B : Minimum Recirculating Hood Height

C : Maximum Hood Height

D : Minimum Ducted Ceiling Height

E : Minimum Recirculating Ceiling Height

F : Maximum Ceiling Height

26-1/2”

30-

1/2”

47-

1/2”

88-1/2” (7’ 4-1/2”)

92-

1/2” (7’ 8-1/2”)

117-

1/2” (9’ 9-1/2”)

7

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.

All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid metal ductwork only.

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Some Ducting Options

Installation – Ducting Options

Roof Pitch w/

Flashing & Cap

side wall cap

w/ gravity damper

Soffit or crawl space

(blower

housing)

ductless

recirculating

side wall cap

w/ gravity damper

(blower

housing)

8

www.zephyronline.com

Installation – +RRG6SHFL¿FDWLRQ=$1

10 3/8”

1 3/16”

23 7/8”, 29 15/16”, 35 7/16”

10

5/8”

22

1/16”

5 5/16”

4"

1"

6

"

STANDARD

min. ducted - 27”

min. recirc. - 31”

max. - 48”

Z1C-00AN, Z1C-00ANBS

EXTENSIONS

min. ducted - 43”

min. recirc. - 47”

max. - 81”

18 7/16”

6 5/16”

9

4"

6

"

CL

1”

9”

1”

29 15/16”, 35 7/16”

7

1/2”

19

1/2”

11”

STANDARD

min. ducted - 28”

min. recirc. - 32”

max. - 45”

Z1C-01SA, Z1C-01SAB

Z1C-01SAW, Z1C-01SABS

EXTENSIONS

min. ducted - 46”

min. recirc. - 50”

max. - 80”

1/2”

Installation – +RRG6SHFL¿FDWLRQ=6$

10

www.zephyronline.com

Installation – +RRG6SHFL¿FDWLRQ=59

STANDARD

min. ducted - 23”

min. recirc. - 27 1/2”

max. - 42 1/2”

Z1C-00RV, Z1C-00RVBS

min. ducted - 41”

min. recirc. - 46”

max. - 80”

10 9/16”

19 3/4”

10 3/8”

23 15/16”

15 5/16”

29 15/16, 35 3/16”

AC In

3 15/16”

6”

9 1/2”

C/L

6 1/4”

13 3/4”

11

Installation – +RRG6SHFL¿FDWLRQ=52

CL

29

15/16”, 35 7/16”

14 1/8”

3”

22 1/16”

STANDARD

min. ducted - 26 1/2”

min. recirc. - 30 1/2”

max. - 47 1/2”

Z1C-00RO EXTENSION

min. ducted - 41”

min. recirc. - 45”

max. - 77”

11”

10 5/8”

6”

2 3/8”

2 5/8”

3 9/16”

5 5/8”

12

www.zephyronline.com

1. Measure from range top to hood bottom and mark line A.

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2. Plum and mark center line.

3. Mark hood height line B.

ZAN : 18-7/16” from line A

ZSA : 9-1/2” from line A

ZRV : 15-7/8” from line A

ZRO : 12-3/16 from line A

4. Mark mounting spread from C/L.

ZAN : 8-7/8” on line B

ZSA : 9-7/8” on line B

ZRV : 8-15/16” on line B

ZRO : 12-5/8” on line B

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the way. Note: Wood blocking may need to be added behind the

drywall if no studs are present. Wall anchors may also be used

but check local codes for compliance. Failure to use suitable wall

anchors and screws to hold the weight of the hood could result

in personal injury or damage to the cooking surface or counter.

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7. Hang hood onto the mounting screws and hand tighten each screw.

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8. Center and attach duct cover mounting bracket to wall just below the

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9. Install electrical and duct work. Seal duct work with aluminum duct

tape.

10. Power up hood and check for leaks around duct tape.

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12. ZRV : Lilft glass canopy and place on top of hood body, secure glass

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* If using hood in recirculating mode you must secure the air diverter

plate onto wall before installing duct work and duct covers. You will

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more details.

26” min.

CAUTION: At least two installers are required

due to the weight and size of the hood.

!

WARNING: Electrical wiring must be done by a qualified person(s) in

accordance with all applicable codes and standards. This range hood must be

properly grounded. Turn off electrical power at service entrance before wiring.

!

Cable Lock

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codes. Check with local requirements and codes, purchase and

install appropriate connector if necessary.

Installation – Mounting the Hood

FIG. A

13

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.

When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust

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circulated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct

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is not possible should you recourse to converting the hood into a recirculating hood.

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RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)

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Hood Models Part No. Filters in pkg.

ZAN ZRC-01AN 2

ZSA ZRC-00SV 2

ZRV ZRC-00RV 2

ZRO ZRC-01RO 2

1. Purchase recirculating kit per the part number above

2. Secure air diverter plate to wall below duct cover bracket. Run 6”

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 =6$=59=525HPRYHDOXPLQXPPHVK¿OWHUVIURPKRRG6HFXUH

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5H,QVWDOOPHVK¿OWHUVFor more details refer to manual included

with recirculating kit.

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approximately every 3 to 4 months based on an average of 1 - 2 hrs. of

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Charcoal Filter Replacements

Hood Model Part No. Qty to Order

ZAN Z0F-C091 2

ZSA / ZRV / ZRO Z0F-C002 2

'2127:$6+&+$5&2$/),/7(56&KDUFRDO¿OWHUVPD\QHHG

to be changed more often depending on cooking habits.

Installation – Ductless Recirculating

B.1

B.2

FIG. B

14

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Lights On/Dim/Off

Display (speed level, delay off, filter clean/change)

Adjust 5 Speed Levels

Power / Delay Off

1 POWER / DELAY OFF BUTTON

Power Button Function

- Button will turn power on and off for entire hood (fan and lights).

- Hood will remember the last speed and light level it was turned off at.

(Example: Press Button to turn off hood when on fan speed 4 and high lights. Press Button

again and the hood will turn back on at speed 4 and high lights level.)

Delay Off Button Function

- With the fan on press and hold the Button for two seconds. The fan will change to speed 1 and the

5 minute delay off timer will start.

+ LEDs will illuminate and slowly blink in accordance with the time

remaining until the fan and lights automatically turn off.

- Pressing Button while Delay Off Function is enabled will turn the hood off and cancel the Delay Off

Function.

ACT Verification

- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with local

codes and regulations.

- To verify the maximum fan CFM:

- With hood off, hold the Button for two seconds. If all five fan speed indicators illuminate =

default maximum CFM. If four fan speed indicators illuminate = 390 maximum CFM. If 3 fan

speed indicators illuminate = 290 maximum CFM.

2 SPEED SELECTION BUTTON

Fan Speed Decrease Button

- Press this button to decrease fan speed. 5, 4, 3, 2, 1.

- If fan is On Speed 1 and this button is pressed, fan will power Off.

Fan Speed Increase Button

- Press this button to increase fan speed. Fan On, 1, 2, 3, 4, 5.

- If hood is Off and this button is pressed, fan will turn On Speed 1.

Act Enabled Speed Selections

- When ACT is enabled, the number of fan speeds will be reduced as follows:

- 390 CFM = Maximum 4 speeds

- 290 CFM = Maximum 3 speeds

Features & Controls - ICON Touch Controls

15

3 LIGHTS BUTTON

- Lights are two levels, High and Low.

- From off, press one time for High. Press again for Low. Press again to power lights off.

4 DISPLAY INDICATORS

Mesh Filter Clean Reminder (always enabled)

- After 30 hours of fan usage, the button indicator will begin to slowly blink indicating it is time to

clean the mesh filters.

- To reset: With hood off: hold the button for three seconds. All LED indicators will blink two times

confirming the 30 hour timer has been reset.

Charcoal Filter Replace Indicator (disabled by default, must be enabled if recirculating hood)

- To enable Charcoal Filter Replacement Reminder:

- With hood off, hold button and button simultaneously for two seconds. All LED indicators

will illuminate for three seconds confirming the Charcoal Filter Replace Reminder is enabled.

- To disable Charcoal Filter Replacement Reminder:

- With hood off, hold button and button simultaneously for two seconds. All LED indicators

will blink two times confirming the Charcoal Filter Replace Reminder is disabled.

- After 120 hours of fan usage the button will slowly blink indicating the charcoal filters need

replacment.

- To reset: With hood off, hold the button for two seconds. All LED indicators will blink two times

confirming the 120 hour timer has been reset.

Features & Controls - ICON Touch Controls

16

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SURFACE MAINTENANCE:

Do not use corrosive detergents, abrasive detergents or oven cleaners.

Do not use any product containing chlorine bleach or any product containing chloride.

Do not use steel wool or abrasive scrubbing pads which will scratch and damage surface.

Cleaning Stainless Steel

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direction of the stainless steel grain. To remove heavier grease build up use a liquid degreaser detergent.

After cleaning use a non-abrasive stainless steel polish/cleaners, to polish and buff out the stainless luster

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stainless steel grain.

Cleaning Black Stainless Steel

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grease build up use a liquid degreaser detergent.

Due to a built-in layer of protective anti-smudge coating, do not use stainless steel polish/cleaners to buff

out black stainless steel.

Aluminum Mesh Filters

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cooking. They need not be replaced on a regular basis but are required to be kept clean.

Remove and clean by hand or in dishwasher on low heat. Spray degreasing detergent and leave to soak if

heavily soiled.

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Removing Aluminum Mesh Filters

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Maintenance – Hood and Filter Cleaning

17

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Some local codes limit the maximum amount of CFM a range hood can move. ACT allows you to control the

maximum blower CFM of select Zephyr Ventilation range hoods without the need for expensive make up air kits.

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for CFM restrictions.

By default the maximum blower CFM is set to 600 for ZAN, ZRV and ZRO.

By default the maximum blower CFM is set to 685 for ZSA.

To enable ACT

1. Before hood installation, gain access to PC board by following the steps shown in FIG. C.

2. Change plastic jumper positioning as shown in FIG. D to set the desired maximum blower CFM.

3. Re-install PC board & continue with hood installation.

4. Remove the appropriate foil CFM sticker included with the hood literature and place inside the hood body below

the wiring diagram or in another clearly visible location.

NOTE: After re-positioning the jumper and powering on the hood, the CFM cannot be changed again.

To verify if your installer enabled ACT

With hood off, press and hold the power button for three seconds. If 5 LEDs illuminate = defualt max. CFM, if 4 LEDs

illuminate = max. 390 CFM, and if 3 LEDs illuminate = max. 290 CFM.

When ACT is enabled, the number of blower speeds will be reduced. 390 CFM = max. 4 speeds and 290 CFM =

max. 3 speeds.

There should also be a foil label located inside the hood body near the wiring diagram that indicates the blower CFM.

ACT Conversion

CAUTION:

Hood must be disconnected from main power prior to performing the

conversion instructions listed below. Failure to do so could result in

personal injury or damage to the product.

!

PC Board

1

3

5

7

2

4

6

8

Jumper 5-6 or 7-8

DEFAULT POSITION

Default Max. Blower CFM

Jumper 3-4

Max. Blower CFM

390

Jumper 1-2

Jumper Pins

Plastic

Jumper

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

Max. Blower CFM

290

FIG. C

FIG. D

Models: ZAN, ZRO, ZRV

- Locate PC board box on top of blower housing.

- Remove 2 to 4 screws attaching PC board cover.

Models: ZSA

- Remove aluminum mesh filters.

- Remove 2 to 4 screws attaching PC board cover.

18

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Wiring Diagrams

ZAN, ZSA, ZRV, ZRO

ACT 390 CFM - Fan Max. @ 2.3A

ACT 290 CFM - Fan Max. @ 1.9A

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Zephyr ZRO-E30DS Hood User Manual

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