Siemens DG80025 User manual

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VI

Empfohlene Anschlussarten Zweikreis / Recommended Configurations - Double-power

E1

16

In jedem Fall kann die Variante 19 nicht mit E4-Anschluss verwendet werden.

In any case, the variant 19 cannot be used with E4 connection.

17 18 19

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12

en

Safety information

This appliance is intended for domestic use or for household-based, non-commercial

applications. Household-based applications include, e.g. usage in employees catering facilities

for shops, offices, agricultural and other commercial operations, as well as usage by guests of

guest houses, small hotels and similar residential establishments.

• Install and operate the appliance as described in the text and illustrations. We do not accept

liability for damage resulting from failure to heed these instructions.

• This appliance is intended for use up to an altitude of 2000 m above sea level.

• The appliance may only be installed and stored in a frost-free room (due to residual water).

Risk of electric shock! If an fault occurs, immediately disconnect the plug from the

power supply or turn off the mains voltage! Immediately shut off the cold water

supply to the appliance should it leak.

• The appliance may only be connected and put into operation by qualified professional.

• To avoid potential sources of danger, repairs and maintenance may only be undertaken

by a suitably qualified specialist.

• The statutory regulations of the respective country, as well as those of the local electricity

and water suppliers, must be adhered to.

• If the power cord of this appliance is damaged, it must be replaced by the manufacturer,

an authorised servicing agent or a similarly qualified person so as to avoid danger.

• The connection cable may not make contact with hot components. This can damage

the insulation.

• Do not touch electrically live parts after installation.

• Shut off the water supply before connecting the appliance. Do not insert the plug into the

mains socket or disconnect the power supply.

• Disconnect the power supply or turn off the mains voltage before opening the appliance.

• Connect the water supply first, circulate water through the appliance and then connect the

electrical supply.

• Compliance with the IEC 60364-7-701 (DIN VDE 0100 Part 701) must be observed during

installation of the appliance or the electrical accessories.

• No modifications to the appliance are permissible.

• This appliance can be used by children aged 8 years and older as well as by persons with

diminished bodily, sensory or mental perception, or those who lack knowledge or experience, if

they are monitored or have received instruction concerning use and comprehend the possible

dangers that can result. Children may not play with the appliance. Cleaning and maintenance

by the user may not be performed by unsupervised children.

• Keep children away from the appliance.

• Please monitor children to ensure that they do not play with the appliance.

• The mixer tap and the warm water pipe may be hot. Please inform and instruct children

appropriately.

• Do not use aggressive or abrasive cleaning detergents!

• Do not use a steam cleaner.

• The appliance is only to be descaled by a suitably qualified specialist. Please observe the

manufacturers warnings when decalcifying.

13

For technicians only

Assembly Instructions

Mount the hot water wall storage unit as described in the diagram. Observe the instructions in the text.You will find

the diagrams at the beginning of the manual.

Assembly

Assembly Preparation

Closed Operation

Mount close to the tap from which the most hot water will be extracted. A design proofed safety valve combination is to be

installed. In addition, if water pressure exceeds 0.48 Mpa (4.8 bar), a pressure reducing valve is to be installed and adjusted

accordingly. No shut-off valves may be installed between the safety modules and the reservoir. Discharge from the safety valve

must always be open. The safety valve combination for closed operation must be accredited (design proofed):

Safety valve combination AK030300, i.e. safety valve combinations with pressure reducing valve AK040300 can be mounted

with a customary thermostat pre-mixer.

Note: According to the Energy Conservation Act, the temperature in the mains system must be limited to 60ºC for hot water

pipes longer than 5m.

Open Operation

An appropriate overflow mix regulator is to be installed:

Closed water heater

• Only connect the appliance to a correctly earthed electrical socket. Do not use extension

cables.

• Only a prototype-tested diaphragm safety valve may be installed.

• During the heating process, expansion water must drip out of the safety valve outlet.

The outlet pipe of the safety valve must remain open to the atmosphere.

• The safety valve prevents excessive pressure from developing in the water heater during the

heating process. Expansion water must be able to drain off via the safety valve.

• Do not block the outlet pipe!

• The size of the outlet pipe must suit the fully opened safety valve. The blow-off opening of the

safety valve must remain open to the atmosphere.

• The blow-off pipe of the safety group must be installed with a constant decline in a frost-free

room. Regular maintenance and operation of the safety valve are required to remove deposits

and to ensure that the safety valve is not blocked.

• The installation instructions of the safety group must be followed.

• A shutoff valve must not be installed between the safety valve and the water heater.

• Supplied stickers:“For reasons of safety, water must come out of the outlet pipe during the

heating period! Do not block!”– attach the stickers to the outlet pipe in a clearly visible

position.

• The safety valve must be operated regularly to verify its function and to decalcify the valve.

Open outlet water heater

• The water heater is only suitable for use with an open (unpressurised) and a single tap

connection. The warm water outlet is used for pressure compensation and may only be

connected to suitable fittings (Order-No. BZ11114, BZ12411).

• The tap outlet must always remain free. Do not use perlators (diffusers) or shower taps.

• The instructions for unpressurised (open) water heaters that are used with a spray head must

state that the spray head must be regularly cleaned and water scale removed.

• The installation instructions for unpressurised (open) water heaters must state that the water

outlet must only be connected to the specified valves and fittings and NOT to any others.

14

BZ12411 wall temperature regulator with bath spout, shower hose and hand sprinkler; or BZ11114 wall regulator with shower

hose and hand sprinkler. The discharge from the fitting must always be free. Never use an aerator! A back-flow preventer is to

be installed in the cold water intake.

Wall Assembly (page II, diagrams 6 to 9)

The assembly diagram is on the packaging. To allow for replacement of the heating flange and anti-corrosion anode, at least

500m of free space must be left underneath the reservoir. Use appropriate screws with a diameter of at least 12mm. Provide a

special supporting structure for lightweight walls.

Mount DG120 and DG150 with both mounting brackets. Vertically align DG80 and DG100 with the wall separator C.

Water Connection (page III / IV, diagrams 10 to 12)

Only detachable connections are permissible!

Before connecting the fittings, thoroughly flush out the water pipes in order to remove any impurities.

For closed operations, if the safety valve is not directly above the drain, then the drain pipe must be mounted at a continuous

downward slope in a frost-free environment.

Please take care because of application range within water types according to technical data on page 17.

Operating Modes

Single Power Operation

Connection without off-peak contact.

The appliance heats with the adjusted performance.

The 'fast-heating' button is only used for the reset and diagnose functions.

Connection with off-peak contact

If the 'fast-heating’ button is activated, the device heats once to the configured temperature. All 6 LED thermal capacity

indicators light up as soon as the configured temperature has been reached. Afterwards, the device turns itself off

automatically.

Double Power Operation

Connection without off-peak contact.

The reservoir heats with the configured basic performance.

The “fast-heating function” activates a heating cycle at higher installed power in order to accelerate the heating-up procedure.

To start this function, press the fast-heat button . The LED fast-heating' lights up. The function turns itself off auto-

matically, as the soon as the configured temperature has been reached. The LED 'fast-heating' turns off .

Connection with off-peak contact

During off-peak time the device heats with the configured basic performance. The “fast-heating function” activates a heating

cycle at higher power in order to accelerate the heating-up procedure. To start this function, press the fast-heat button . The

LED 'fast-heating' lights up. The function turns itself off again automatically as soon as the configured temperature has

been reached. The LED fast-heating' turns off.

The rest of the time, the device does not heat. If the 'fast-heating' button is activated, the device heats once to the config-

ured temperature. All 6 LED thermal capacity indicators light up as soon as the configured temperature has been reached.

Afterwards, the device turns itself off automatically.

Boiler Mode

Connection without off-peak contact.

The device does not heat by default.

If the 'fast-heating' button is activated, the device heats once to the configured temperature. All 6 LED thermal capacity

indicators light up as soon as the configured temperature has been reached. Afterwards, the device turns itself off

automatically.

Each further heating process must be started by pushing the button “fast-heating” .

Electrical Connections

Danger of electric shock!

The power switch “S1” may only be activated in an unpowered state!!

15

Power Switch “S1”

Mode of Operation

Double power switch positions 5 / 6 / 7

Single power switch positions 1/ 2 / 3 / 4

Boiler mode switch positions 8 / 9 / 0

The power switch is set by the manufacturer in position 5 for DG80025 and DG10025 models and in position 6 for

DG12025 and DG15025.

Double power

Depending on the home installation, the following connection variations are possible:

Refer to the connection types recommended for double power (page VI)

• Variant A, (page VI, diagram 16):

If no low-tariff electricity is to be used, do not remove bridge between L1 and L1T.

• Variant B, (page VI, diagram 17)

Connect the output of the autotimer (delivered by the electricity provider) with L1 and L1T.

• Variant C, (page VI, diagram 18)

Connect switched phase L1T (connection for low-tariff power) to L1T terminal.

• Variant D, (page VI, diagram 19)

Connect switched phase L1 to terminal L1 and L1T.

According to the duration of the off-peak period of either 8 or 4 hours, and the

associated loads (refer to connection types on page 7), set the power switch “S1”

to the correct positions, 5 /6 / 7, of the double power set-up.

Remove lower cap by taking the screws out (page IV, diagram 13, 13.1).

Lead cable through the cable gland and cord grip and connect, then tighten the cable gland and cord grip (page V, diagram

14).

Check that the system is suitable for the maximum power absorbed by the water heater (please refer to the data plate) and that

the cross-section of the electrical connection cables is suitable, and no less than 2.5 mm

2

.

Operating mode

Set the power switch “S1” to the correct operating mode on the electronic board.

Set the desired load according to the connection examples.

16

Single power

Depending on the home installation, the following connection variations are possible:

Refer to the connection types recommended for single power (page VII)

Set power switch “S1” on the electronic board to positions 1 / 2 / 3 / 4 “single power”.

Boiler mode

Depending on the home installation, the following connection variations are possible:

Refer to the connection types recommended for boiler switch (page VII)

Set power switch “S1” on the electronic board to positions 8 / 9 / 0 “boiler mode”.

Finally, separate the appropriate circuit diagram (E1/E2/E3/E4) and the corresponding power-switch position “S1” from the

enclosed adhesive foil and adhere to the pad provided. Fill out the information decal about the installed circuit and installed

load and adhere to the outside of the cover.

Initial Use

Important!

Fill the reservoir and flush it out until water discharges from all hot water taps, otherwise the temperature sensor and

retainer will be damaged and require replacing.

During heating, displaced water must drop from the discharge of the safety valve (closed operation) or out of the mixer tap

(open operation). Monitor the first heating cycle.

Temperature Limits (page I, diagrams 2 to 4)

1. Set temperature selector to position ”

• ” and remove.

2. Remove the adjusting ring and reposition it so that 40°C or 60°C sits at reference point C on the display panel. Intermediate

positions are also possible.

3. Replace the temperature selector.

Maintenance

In order to avoid hazards, repairs may only be carried out by a customer service operator licensed by us.

The initial service through our customer service operator should take place around two years after the first operation. At this

time, the device will potentially be decalcified. Afterwards, the customer service operator will recommended a date for the next

service. Specify the E-No. and FD-No. when phoning the customer service operator!

Decalcification

Before decalcification the device must be emptied. Without placing stress on the device, draw hot water until cold water comes.

Then, close the shut-off valve on the intake, open the hot water valves on all connected fittings and empty the device via the

safety valve. A few litres of water will remain in the device. To empty completely, loosen the four screws on the cover and

remove the cover (page IV, diagram 13, 13.1). Unscrew the fastener “b” of the discharge connecting piece (page V, diagram

15), the remaining water flows away.

Decalcify the device. The specially enamelled steel reservoir and the protection anode are not to come into contact with the

decalcifier, do not work with a pump! Remove heater and de-calcify, clean discharge pipes mechanically and remove remaining

lime.

In an open operation, a valve can be fitted between the fitting and cold water intake of the reservoir to aid emptying.

17

DG12025

120,0

162

10,3

5,1

3,4

2,6

1,7

Model

Volume

Weight when full

Maximum operating

pressure

Heating time in hrs,

with cold water intake

of ca. 15°C, to a temperature

of 85°C

Water connection

Model

Double-power operation

Current limits

Secure base load

(min. xx A)

Secure max. load

(max. xx A)

Model

Single-power operation

Current limits

Secure load

1/N/PE~230V

2/N/PE~230V

3/N/PE~230V

1kW

2kW

3kW

4kW

3kW

4kW

6kW

DG80025 - DG15025

1 kW 1/N/PE~230 V // 1 x min 10 A

2 kW 1/N/PE~230 V // 1 x min 10 A

3 kW 1/N/PE~230 V // 1 x min 16 A

4 kW 1/N/PE~230 V // 1 x min 20 A

3 kW 2/N/PE~230 V // 2 x min 16 A

4 kW 2/N/PE~230 V // 2 x min 10 A

6 kW 3/N/PE~230 V // 3 x min 10 A

Litres

kg

Mpa

(bar)

1kW

2kW

3kW

4kW

6kW

DG80025

80,0

106

6,8

3,4

2,3

1,7

1,1

DG10025

100,0

133

8,5

4,3

2,8

2,1

1,4

DG15025

150,0

197

12,8

6,4

4,3

3,2

2,01

DG12025DG80025 DG10025 DG15025

6,0 (0,6)

G

1

/

2

male thread

1/N/PE~230V

2/N/PE~230V

3/N/PE~230V

1 - 4 kW 1/N/PE~230 V min 10 A // max 20 A

2 - 4 kW 1/N/PE~230 V min 10 A // max 20 A

3 - 4 kW 1/N/PE~230 V min 16 A // max 20 A

1 - 4 kW 2/N/PE~230 V min 10 A // max 20 A

2 - 4 kW 2/N/PE~230 V min 10 A // max 20 A

3 - 4 kW 2/N/PE~230 V min 16 A // max 20 A

1 - 6 kW 2/N/PE~230 V min 10 A // max 20 A

2 - 6 kW 2/N/PE~230 V min 10 A // max 20 A

3 - 6 kW 2/N/PE~230 V min 16 A // max 20 A

1 - 6 kW 3/N/PE~230 V min 10 A // max 20 A

2 - 6 kW 3/N/PE~230 V min 10 A // max 20 A

3 - 6 kW 3/N/PE~230 V min 16 A // max 20 A

Technical Data

Application range within water types

Water hardness

Electrical conductivity

[°dH]

[µS/cm]

≥ 6

≥ 100

DG12025

C

L

2709

12,541

15

37,8

220

(kWh)

(dB)

(%)

(I)

Model

Energy class

Load profile

Power consumption yearly in kWh

Power consumption daily in kWh

Sound power level in dB

Warm water

effiency in %

Mixing water 40 °C

(15 °C/65 °C) / (15 °C/85 °C)

DG80025

C

M

1378

6,405

15

37,3

143

DG10025

C

L

2712

12,557

15

37,8

179

DG15025

C

L

2711

12,553

15

37,8

270

18

In case of fault

If your device does not function as intended, it is usually due to a small detail. Please check whether or not the fault can be

self-repaired according to the following indicators.You will thereby avoid the costs of an unnecessary repair service.

In normal operations, the LED “anode” is constantly lit, the LED “service” is off.

If one of the two LEDs flashes, this indicates an “error condition”.

In case of fault, do not disconnect the power supply line.

In order to possibly remedy the error condition oneself, there are two procedures:

RESET: To begin with, please reset the device ➜ RESET. To do this, proceed as follows:

Firstly, turn the dial to the setting ”

• ”.

After that, press the “fast-heating” button .

If the cause of the “error condition” does not exist directly after the reset, the device will again return to its normal mode of

function. Otherwise the device will again indicate an “error condition”.

Diagnostic routines: In order to better define the “error condition”, the device uses diagnostic routines. Please activate the

program as follows:

Push and hold the button “fast-heating” for at least 5 seconds.

The type of fault will now be displayed by the 6 hot water content LEDs , as presented in the following table:

1 2 3 4 5 6

Anode

Service

Fast-heating LED

Fast-heating

button

Heat content display indicators (LED)

Model

Boiler mode operation

Current limits

Secure load

1/N/PE~230V

2/N/PE~230V

3/N/PE~230V

2kW

3kW

4kW

2kW

3kW

4kW

2kW

3kW

6kW

DG80025 - DG15025

2 kW 1/N/PE~230 V // 1 x min 10 A

3 kW 1/N/PE~230 V // 1 x min 16 A

4 kW 1/N/PE~230 V // 1 x min 20 A

2 kW 2/N/PE~230 V // 2 x min 10 A

3 kW 2/N/PE~230 V // 2 x min 10 A

6 kW 2/N/PE~230 V // 2 x min 16 A

2 kW 3/N/PE~230 V // 3 x min 10 A

3 kW 3/N/PE~230 V // 3 x min 10 A

6 kW 3/N/PE~230 V // 3 x min 10 A

19

Display (LED) Status

Cause / Fault

Solution Who

Heat content display

indicators (LED)

Anode Service

Fast Heating

On

Off

On

Flashing

Technician

Off

Flashing

On

-

On

-

On

-

On

-

On

-

See

below

(*)

See

below

(*)

See

below

(*)

See

below

(*)

See

below

(*)

See

below

(*)

See

below

(*)

See

below

(*)

See

below

(*)

-

On

-

On

-

On

-

On

-

On

-

123456

Internal

electronic

failure

The reservoir

has heated

without water

Water

temperature

in reservoir

too hot

Internal

electronic

failure

Internal

electronic

failure

Temperature

sensor fault

Temperature

fault between

heating/sensor

Anode fault

Temperature

selector fault

Electronic board locked, wait 15mins and

then reset

Turn the device off, check the cause of the water

shortage (leakage, faulty water connection).

If the problem remains contact technician

Reset, wait until the reservoir has cooled.

If the problem remains please contact technician

Reset, if the problem remains please contact

technician

Reset, if the problem remains please contact

technician

Reset, if the problem remains please contact

technician

Reset, if the problem remains please contact

technician

Check that the reservoir is filled. If the problem

remains please contact technician

Reset not possible, please contact technician.

(*) the third LED indicates whether or not the off-peak contact was correctly installed.

Third LED “on” if off-peak contact on.

Third LED “off” if off-peak contact out.

If the third LED is off during the off-peak period, the fault lies in the installation of the off-peak contacts.

When installing the device without off-peak contact, the third LED is always on.

Note

In an “error condition”, the device is out of order.

In the case of an “anode fault” or a “potentiometer fault”, the device can be manually activated for a heating cycle by press-

ing the “fast-heating” button . In this case the device heats until a water temperature of 40°C is reached. The device heats

at the installed power for single-power and boiler mode connections, for double-power connections it heats according to the

basic load of the connection, at 1kW, 2kW or 3kW.

If the fault could not be remedied, please contact the customer service operators.

Note

When the device is full with water and functions normally (there are no faults apparent), the device cannot be separated from

the mains voltage, otherwise the external power source anode stops functioning and the device rusts through. For complaints

of this nature, the warranty and guarantee do not apply.

After the assembly, please present the user with the instructions for use and explain the device to them.

20

For Users and Technicians

Instructions for Use

Before you use the device, please read this instruction manual carefully!

Safety advice

• This device is intended for household or household-like use, not for commercial purposes.

Household-like applications include, for example, use in staff kitchens of shops, offices, agricultural and other business

operations, as well as use by guests in hostels, small hotels and similar living facilities.

Danger of electric shock!

In the case of a fault, disconnect from the voltage supply.

• We are not liable for any damages which arise due to failure to observe the instructions

in this manual.

• The hot water wall storage unit may only be installed and brought into operation by a

technician.

• In order to avoid hazards, repairs may only be carried out by a customer service operator

licensed by us.

• The hot water wall storage unit must be installed in a frost-free room.

• This appliance can be used by children aged from 8 years and above and persons with

reduced physical, sensory or mental capabilities or lack of experience and knowledge if they

have been given supervision or instruction concerning use of the appliance in a safe way and

understand the hazards involved. Children shall not play with the appliance. Cleaning and user

maintenance shall not be made by children without supervision.

• Keep children away from the device. Supervise children to prevent them from playing with the

device.

• The mixing tap and the hot water pipe can become hot.

• In the case of a fault please switch off the fuse immediately.

• Please warn children that the water can get hot.

In the case of a leak on the device, shut off the cold water supply line immediately. Only allow

the fault to be repaired by

customer service technician or a qualified specialist company.

• If the reservoir has not been used for more than three months, it must be flushed out until no

more air bubbles escape. When the device is full with water and functions normally (there are

no faults apparent), the device cannot be separated from the mains voltage for long periods of

time, otherwise the external power source anode stops functioning and the device rusts

through. For complaints of this nature, the warranty and guarantee do not apply.

Read also the detailed safety sentence at the beginning of the manual and to observe

them!

21

Your new device

The hot water storage units DG80025 – DG15025 with electronic control are designed for the heating of drinking water accord-

ing to DIN 1988.

They can provide hot water to 85°C and, depending on the mode of operation, service one or more taps (tapping points). The

water is heated electrically. On the control panel the current amount of available hot water is displayed by 6 LEDs. The hot

water storage units are equipped with an active, electronic corrosion protector (external power source anode).

Control Panel

Service and Operation

The hot water temperature may be set between * and 85°C using the dial. We recommend the setting of 60°C. Heat

wastage and calcification are lowest here.

Upon reaching the set temperature all 6 thermal capacity indicators LEDs light up. As hot water is extracted the amount of hot

water available in the reservoir decreases. The less hot water available, the fewer LEDs are lit up.

The heating period is dependent upon the volume of water in the reservoir, the cold water intake temperature, and the set heat

output.

See technical data table (page 15)

The hot water storage unit may be used optionally for

closed (pressurised) operation

suitable for service of multiple tapping points

open (de-pressurised) operation

suitable for service of one tapping point

There are three variations of electrical connections to choose from:

Single-power operation

Reheating occurs automatically subject to the power supply.

The button “fast-heating” is only used for the reset and diagnostic routine functions (technician).

Double-power operation

During off-peak periods, the hot water storage unit automatically heats the

contents of the reservoir at the configured basic performance. The quick heating may be activated by pressing the

fast-heating button . As the device is heating up the LED lights up, before going out again as soon as the

set temperature is reached. The 'fast-heating' switches itself off automatically.

Boiler mode operation

In this mode the hot water storage unit heats the contents of the reservoir once upon the initial operation at the con-

nected and configured basic performance. Each further heating procedure must be started manually by pressing the

button fast-heating .

1. anode LED

2. service LED

3. fast-heating LED

4. fast-heating button

5. heat content LEDs

6. water temperature dial

3

4

1

2

6

5

22

Disposal

This appliance is labelled in accordance with European Directive 2012/19/EU concerning used electrical and electronic appli-

ances (waste electrical and electronic equipment - WEEE). The guideline determines the framework for the return and recycling

of used appliances as applicable throughout the EU.

Please ask your specialist retaller about current disposal facilities.

Subject to change.

LED display anode and service

In normal operations, the LED “anode” is constantly lit, the LED “service” is off.

If one of the two LEDs flashes, this indicates an “error condition”.

To begin with, please reset the device ➜ RESET. To do this, proceed as follows:

Firstly turn the dial to the setting ”

• ”.

After that, press the “fast-heating” button .

If the cause of the error condition does not exist directly after the reset, the device will again return to its normal mode of func-

tion. Otherwise the device will again indicate an “error condition”.

In this case please contact the customer service operator.

Cleaning

• Wipe with a damp cloth. Do not use any sharp or coarse cleaning products.

• Do not use a steam cleaner.

Customer Service

In order to avoid hazards, repairs may only be carried out by a customer service operator licensed by us.

The initial service through our customer service operator should take place around two years after the first operation. At this

time, the device will potentially be decalcified. Afterwards, the customer service operator will recommended a date for the next

service. Specify the E-No. and FD-No. when phoning the customer service operator!

When requesting customer service, please enter the E-No. and the FD-No. of your device.

You will find the numbers on identification plate between the water access pipes of the reservoir.

E-Nr. FD

Siemens-Electrogeräte GmbH

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