Simplicity 613177-0113-E1 User manual

Simplicity
Brand
Simplicity
Model
613177-0113-E1
Category
Garden tools
Type
User manual

This manual is also suitable for

Operating & Maintenance
Instructions
Model 470000, 610000 Series covered in this manual
FORM NO. 276061--02/05
PRINTEDINU.S.A.
© Copyright 2004 by Briggs & Stratton Corporation
www.briggsandstratton.com
The Power That Works For You.™
2
Safety References
The safety alert symbol is used to identify safety
information about hazards that can result in personal
injury. A signal word (DANGER, WARNING, or
CAUTION) is used with the alert symbol to indicate the
likelihood and the potential severity of injury. In addition,
a hazard symbol may be used to represent the type of
hazard.
DANGER
indicates a hazard which, if not
avoided, will result in death or serious
injury.
WARNING
indicates a hazard which, if not
avoided, could result in death or serious
injury.
CAUTION
indicates a hazard which, if not
avoided, might result in minor or moderate
injury.
CAUTION,
when used without the alert
symbol, indicates a situation that could result
in damage to the engine.
This manual contains safety
information to make you aware of
the hazards and risks associated with engines, and
how to avoid them. Because Briggs & Stratton does
not necessarily know what equipment this engine will
power, it is important that you read and understand
these instructions and the instructions for the
equipment this engine powers.
Table of Contents
Safety References 2.................
Engine Features 3...................
Starting Engine and Safety 4..........
Operating Engine 5..................
Stopping Engine 5...................
Troubleshooting 6...................
Oil 7................................
Fuel 9..............................
Coolant 10.........................
Specifications/Emission Information 11.
Engine Maintenance 12...............
Storage 16.........................
Service / Parts . 17...................
Warranty Information / Emission 18....
SYMBOLS ASSOCIATED
WITH THIS ENGINE:
Explosion
Toxic Fumes
Moving Parts
Shock
Hot Surface
Kickback
Fire
On Off
Fuel Shutoff
Read
Manual
Fuel
Choke
Oil
Run
Hot Liquid or
Steam
Stop
Slow
Fast
Briggs & Stratton does not approve or authorize
the use of these engines on 3-wheel All Terrain
Vehicles (ATVs), motor bikes, fun/recreational
go--karts, aircraft products or vehicles intended for
use in competitive events. Use of these engines in
such applications could result in property damage,
serious injury (including paralysis), or even death.
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
This engine is shipped from Briggs & Stratton
without oil. If you start the engine without oil, the
engine will be damaged beyond repair and will
not be covered under warranty.
CAUTION
3
Engine Features
1
2
3
4
6
7
8
9
13
17
18
19
20
5
1. Oil Pressure Sensor
2. Spark Plug (2 locations)
3. Choke Control
4. Muffler
5. Throttle Control (2 possible locations)
6. Fuel Pump (Model 470000 equipped with 1;
Model 610000 equipped with 2)
7. Air Cleaner
8. Radiator and Radiator Cap
9. Radiator Screen and Handle
10.Fuel Filter
11. Oil Fill Cap
12.Dipstick
13.Oil Drain Plug (2 locations)
14.Starter
15.Starter Solenoid
16.Fan Belt
17.Radiator Drain Plug
18.Radiator Reservoir
19.Oil Filter
20.Engine Model Label
Model -- T ype -- Code
10
11
12
13
14
15
16
2
4
Before Starting Engine
1. This engine is shipped without coolant and oil.
Follow the instructions on adding coolant (page
10) and oil (page 7) before starting or running
engine.
Starting Engine
2. Open fuel shut --off valve (if equipped).
3. Move choke control to CHOKE or START.
4. Move throttle (if equipped) to FAST.
5. Push rocker switch (if equipped) to ON or RUN.
6. Insert key and turn to START. Release key when
engine starts.
7. Let engine warm up before using equipment.
Note: If choke equipped, slowly adjust toward RUN
position. Wait until engine runs smoothly before each
choke adjustment.
• DO NOT crank engine with spark plug
removed.
• DO NOT start engine if there is a
natural or LP gas leak in area.
• Make sure spark plug, muffler, fuel cap
and housings are in place and firmly
secured by equipped fasteners.
• Do not use pressurized starting fluids
because vapors are flammable.
WARNING
To prolong starter life, use short starting cycles
(5 seconds maximum, then wait one minute).
Follow equipment manufacturer’s
recommendations for charging battery.
CAUTION
• Place equipment on flat level surface.
• Remove all external equipment/engine
loads before starting engine.
• Direct coupled equipment components
such as, but not limited to, blades,
impellers, pulleys, sprockets, etc., must
be securely attached.
WARNING
Broken bones, fractures, bruises or
sprains could result.
Rapid ret r acti on of starter cord
(ki ckback) will pull hand and arm
toward engine faster than you can let
go.
If you start the engine without oil and/or
coolant, the engine may be damaged beyond
repair and will not be covered under warranty.
CAUTION
Safety --
When Starting Engine
5
Operating Engine
• Operate equipment with guards in place.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Running engines produce heat.
Engine parts, especially muffler,
become extremely hot.
Severe thermal burns can occur
on contact.
Combustible debris, such as
leaves, grass, brush, etc. can
catch fire.
WARNING
• Allow muffler, engine cylinder and fins to cool
before touching.
• Remove accumulated combustibles from
muffler area and cylinder area.
• Install and maintain in working order a spark
arrester before using equipment on
forest-covered, grass-covered, brush-covered
unimproved land. The s tate of California
requires this (Section 4442 of the California
Public Resources Code). Other states may
have similar laws. Federal laws apply on
federal land.
Rotating parts can contact or
entangle hands, feet, hair,
clothing, or accessories.
Traumatic amputation or severe
laceration can result.
Rapid ret r acti on of starter cord
(ki ckback) will pull hand and arm
toward engine faster than you can let
go.
Broken bones, fractures, bruises
or sprains could result.
WARNING
Engines give off carbon monoxide,
an odorless, colorless, poison
gas.
Breathing carbon monoxide can
cause nausea, fainting or death.
WARNING
• The manufacturer of equipment on which
this engine is installed specifies top
speed at which engine will be operated.
DO NOT EXCEED this speed.
WARNING
Stopping Engine
1. Move throttle to SLOW (if equipped).
2. Turn key to OFF. Remove key and store out of
reach of children.
3. Push rocker switch (if equipped) to OFF or STOP.
4. Close fuel shut--off valve (if equipped).
WARNING
• Do not stop engine by moving
choke control to CHOKE. Backfire,
fire or engine damage could occur.
6
Troubleshooting
Engine Will Not Start
OutofFuel
• Add fuel to tank.
• Prime engine.
• Open shut--off valve
Engine Flooded
• Set choke (if equipped) to OPEN/RUN position,
throttle to FAST and crank engine.
Spark Plug Fouling
• Check to ensure the spark plug is clean. Check
the gap with a wire gage and reset to .51 mm or
.020 in. if necessary.
• Replace the spark plug if the electrode is burned
or worn.
DO NOT OVERFILL. Overfilling may cause
smoking, hard starting, spark plug fouling or oil
saturation of air filter.
CAUTION
• Ensure fuel cap is in place before
starting engine
• Turn engine OFF and let engine
cool at least 2 minutes before
removing fuel cap.
• Check fuel lines, tank, cap, and
fittings frequently for cracks or
leaks. Replace if necessary.
• Do not crank engine with spark plug
removed.
WARNING
If engine is tipped to transport equipment, to
remove debris, to drain oil, etc., keep the spark
plug side of engine up.
CAUTION
Engine is Smoking or Running
Rough
Engine may have been tipped during
transport.
• Check for fouled spark plug.
• Check air cleaner filter. If filter is dirty see the
Maintenance section of this manual
Need assistance? 1--800--233--3723
(USA and Canada ONLY, Pre--recorded message.)
www.briggsandstratton.com
7
Oil
Capacity
The engine holds approximately 2.5 quarts (2.4 liters).
Oil Recommendation
• Use a high quality detergent oil classified “For
Service SG, SH, SJ, SL” or higher, such as Briggs &
Stratton 30, Part Number 100005 (20 oz) or 100028
(48 oz).
• Do not use special additives.
• Do not mix gasoline with oil.
• Choose a viscosity according to the table.
°
F
-20 0 20 40 60 80 100
°
C
-30 -20 -10 0 10 20 30 40
START I NG T EMPERAT U R E RANGE ANTIC IPAT ED BEFO RE NEXT OIL CHANG E
*
**
32
SAE Viscosity Grades
°
F
-20 0 20 40 60 80 100
°
C
-30 -20 -10 0 10 20 30 40
START I NG T EMPERAT U R E RANGE ANTIC IPAT ED BEFO RE NEXT OIL CHANG E
*
**
32
SAE Viscosity Grades
°
F
-20 0 20 40 60 80 100
°
C
-30 -20 -10 0 10 20 30 40
START I NG T EMPERAT U R E RANGE ANTIC IPAT ED BEFO RE NEXT OIL CHANG E
*
**
32
SAE Viscosity Grades
°
F
-20 0 20 40 60 80 100
°
C
-30 -20 -10 0 10 20 30 40
START I NG T EMPERAT U R E RANGE ANTIC IPAT ED BEFO RE NEXT OIL CHANG E
*
**
32
SAE Viscosity Grades
Note: Synthetic oil meeting ILSAC
GF-2, API certification mark and API
service symbol (shown at left) with
“SJ/CF ENERGY CONSERVING” or
higher, is an acceptable oil at all
temperatures. Use of synthetic oil
does not alter required oil change
intervals.
* Use of SAE 30 oil below 40° F(4° C) will result in hard
starting and possible engine damage due to inadequate
lubrication.
CAUTION
* * The use of non-synthetic multi-viscosity oils (5W-30,
10W-30, etc.) in temperatures above 40° F(4° C) will
result in higher than normal oil consumption. When using
a multi-viscosity oil, check oil level more frequently.
CAUTION
Checking Oil Level
• Check oil level before starting the engine.
• Keep oil level at FULL. Do not overfill.
• Check level daily, or after every eight (8) hours.
1. Place engine level. Clean around oil fill and oil
fill cap
.
2. Remove dipstick
and wipe clean with cloth.
3. Push dipstick back in and remove to check oil
level. Oil level should be at FULL mark on
dipstick.
4. If oil is needed, add it slowly.
5. Fill to FULL mark on dipstick -- recheck.
6. Replace oil fill cap and dipstick firmly.
Adding Oil to New Engine or After
Filter Change
1. First add 2 quarts (2 liters).
2. Start and run engine at idle for 30 seconds. See
Starting Instructions.
3. Shut engine off and wait 30 seconds.
4. Add more oil slowly to bring level to FULL mark
on dipstick.
5. Replace oil cap and dipstick.
8
Changing Oil and Oil Filter
Change oil after first 5 to 8 hours of use, then every 50
hours. Change oil every 25 hours when operating the
engine under heavy load or in high temperatures.
1. With engine OFF but still warm, remove oil drain
plug
and drain oil into appropriate receptacle.
Reinstall drain plug.
2. Remove oil filter . Before installing new filter,
lightly oil filter gasket with fresh, clean oil.
3. Screw filter on by hand until gasket contacts oil
filter adapter. Tighten 1/2 to 3/4 turn more.
4. Place engine level and follow Adding Oil
Instructions ( page 7) to add fresh oil.
5. Replace oil fill cap and dipstick.
Oil Pressure
If oil pressure is low, an oil pressure switch (if equipped)
will either activate a warning device or stop the engine.
Check oil level with dipstick.
• If oil level is between ADD and FULL mark on
dipstick do not try to restart engine. Contact an
Authorized Briggs & Stratton Service Dealer. Do not
operate engine until oil pressure is corrected.
• If oil level is below ADD mark on dipstick, add oil to
bring level to FULL mark. Restart engine and check
oil pressure. If pressure is normal, continue to
operate engine.
Note: Oil pressure gage (if equipped) is supplied by
manufacturer of equipment.
Used oil is a hazardous waste product. Dispose
of used oil properly. Do not discard with
household waste. Check with your local
authorities, service center, or dealer for safe
disposal/recycling facilities.
CAUTION
9
Fuel
Type of Fuel to Use
• Use clean, fresh, regular unleaded gasoli ne wit h a
minimum of 85 octane. Fresh fuel prevents gum fr om
for m i ng in the fuel system or on essential carburet or
part s. Purchase fuel in quantit y that can be used
wit hi n 30 days.
• For engine protection use Briggs & Stratton
Gasoline Additive available from your Authorized
Briggs & Stratton Dealer.
• Do not use gasoline which contains Methanol.
• Do not mix oil with gasoline.
• This engine is certified to operate on gasoline.
Exhaust Emission Control System: EM (Engine
Modifications).
Adding Fuel
1. Remove cap. Fill tank to approximately 1--1/2
inches below top of neck to allow for fuel
expansion. Be careful not to overfill.
2. Replace cap before starting.
Some fuels, called oxygenated or reformulated
fuels, are fuels blended with alcohols or ethers.
Excessive amounts of these blends can
damage the fuel system or cause performance
problems. If any undesirable operating
symptoms occur, use gasoline with a lower
percentage of alcohol or ether.
CAUTION
WARNING
• Do not use pressurized starting fluids
• Fuel equipment outdoors, away from
open flames, sparks and other ignition
sources, such as appliances with pilot
lights.
• Store fuel away from ignition sources.
Starting engine creates sparking.
Fuel vapors are extremely
flammable and explosive. Fire or
explosion can cause severe
burns or death.
• Turn engine OFF and let engine
cool at least 2 minutes before
removing fuel cap.
• Fill fuel tank outdoors or in
well-ventilated area.
• Do not overfill fuel tank. Fill tank to
approximately 1-1/2 inches below
top of neck to allow for fuel
expansion.
• If fuel spills, wait until it evaporates
before starting engine.
• Keep gasoline away from sparks,
open flames, pilot lights, heat, and
other ignition sources.
• Check fuel lines, tank, cap, and
fittings frequently for cracks or
leaks. Replace if necessary.
WARNING
10
Coolant
• A 50/50 mixtur e is requir ed of phosphate--free
anti fr eeze and tap water for heat dissipat i on, rust
resi stance and lubr i cati on.
• Normal reading on coolant temperature gauge (if
equipped) should be 175_ to 195_F(80_ to 90_C)
when engine is running.
• If coolant temperature rises above 220_ F (105_ C),
the temperature light (if equipped) will illuminate.
Idle engine down for a while. Then stop engine.
Once engine is cooled, check coolant level, fan belt
tension and clean any clogged radiator fins.
Adding Coolant
1. Fill radiator to bottom of filler neck and fill
reservoir between FULL and LOW
. Replace
radiator cap.
2. Start and run engine for 30 seconds. See Starting
Instructions.
3. Shut engine off to allow it to cool. Recheck
coolant levels in radiator and reservoir.
Changing Coolant
Coolant should be replaced every year, unless an
approved extended life coolant is used. Then replace
every 3000 hours.
1. Remove drain plug . As coolant is running out,
open radiator cap to allow any trapped coolant
to drain. Replace drain plug.
2. Remove reservoir bottle
, drain it and reinstall.
3. Fill radiator to bottom of filler neck and reservoir
bottle between FULL and LOW. Replace radiator
cap.
4. Start and run engine for 30 seconds.
5. Shut engine off and allow it to cool. Recheck
coolant levels in radiator and reservoir.
• Do not touch radiator or open radiator
cap, or open radiator reservoir when
engine is hot or running.
WARNING
• Allow engine to cool before changing
or adding coolant.
WARNING
• Stop engine and allow to cool before
removing radiator or reservoir cap.
• To remove reservoir cap after engine is
cool, place a thick cloth over the cap
and remove it slowly.
• To remove radiator cap after engine is
cool, place a thick cloth over cap and
rotate it slowly counter--clockwise to the
first stop. Pressurized steam may emit
from the cap, stand back to avoid injury.
Once all pressure is released, rotate
cap counter--clockwise while pushing
down on cap to remove.
Never remove radiator cap or radiator
reservoir cap while the engine is hot or
running. Severe thermal burns or
injury can occur by escaping steam or
hot engine coolant.
Used coolant is a hazardous waste product.
Dispose of used coolant properly. Do not
discard with household waste. Check with your
local authorities, service center, or dealer for
safe disposal/recycling facilities.
CAUTION
11
Engine Specifications
We recommend that you contact an authorized Briggs &
Stratton Service Dealer for all maintenance and service
of the engine and engine parts. Use only genuine
Briggs & Stratton parts.
In the state of California, Model Series 470000 engines
are certified by the California Air Resources Board to meet
emissions standards for 250 hours. Model 610000
engines are certified for 1000 hours. Such certification
does not grant the purchaser, owner or operator of this
engine any additional warranties with respect to the
performance or operational life of this engine. This engine
is warranted solely according to the product and
emissions warranties stated elsewhere in this manual.
Model Series 470000
Bore 3.19 in. (81 mm).............................
Stroke 2.87 in. (73 mm)...........................
Displacement 45.9 cu. in. (752 cc)..................
Model Series 610000
Bore 3.36 in. (85.5 mm)...........................
Stroke 3.40 in. (86.5 mm).........................
Displacement 60.6 cu. in. (993 cc)..................
Tune up Specifications
Armature air gap 0.005 -- 0.007 in. (0.13 -- 0.18 mm)..
Spark plug gap 0.020 in. (0.51 mm).................
Valve clear ance wit h valve springs inst all ed and pist on 1/4
in. (6 mm) past top dead center (check when engine is
cold).
Intake 0.007 -- 0.010 in. (0.18 -- 0.25 mm)............
Exhaust 0.007 -- 0.010 in. (0.18 -- 0.25 mm)..........
Note: For practical operation, the horsepower loading
should not exceed 85% of rated horsepower. Engine
power will decrease 3-1/2% for each 1,000 feet (300
meters) above sea level and 1% for each 10° F(5.6° C)
above 77° F(25° C). It will operate satisfactorily at an
angle up to 25°.
Model, Type and Code Number
To get replacement parts or technical assistance in the
future write your engine Model, Type and Code number
along with the date of purchase here. These numbers
are located on your engine, see Engine Features
(page 3).
Model Series
Type
Code
Month/Day/Year
Technical Information
Power Ratings: The power ratings for an individual
engine model are initially developed by starting with
SAE (Society of Automotive Engineers) code J1940
(Small Engine Power & Torque Rating Procedure)
(Revision 2002-05). Given both the wide array of
products on which our engines are placed, and the
variety of environmental issues applicable to operating
the equipment, it may be that the engine you have
purchased will not develop the rated horsepower when
used in a piece of power equipment (actual “on-site”
power). This difference is due to a variety of factors
including, but not limited to, the following: differences in
altitude, temperature, barometric pressure, humidity,
fuel, engine lubrication, maximum governed engine
speed, individual engine to engine variability, design of
the particular piece of power equipment, the manner in
which the engine is operated, engine run-in to reduce
friction and clean out of combustion chambers,
adjustments to the valves and carburetor, and other
factors. The power ratings may also be adjusted based
on comparisons to other similar engines utilized in
similar applications, and will therefore not necessarily
match the values derived using the foregoing codes.
Emission Information
Engines that are certified to meet the California Air
Resources Board (CARB) Tier 2 Emission Standards
must display information regarding the Emissions
Durability Period and the Air Index. Briggs & Stratton
makes this information available to the consumer on our
emission labels. The engine emission label will indicate
certification information.
The Emissions Durability Period describes the number
of hours of actual running time for which the engine is
certified to be emissions compliant, assuming proper
maintenance in accordance with the Operating &
Maintenance Instructions. The following categories are
used:
Moderate:
Engine is certified to be emission compliant for 125 hours
of actual engine running time.
Intermediate:
Engine is certified to be emission compliant for 250 hours
of actual engine running time.
Extended:
Engine is certified to be emission compliant for 500 hours
of actual engine running time. For example, a typical
walk-behind lawn mower is used 20 to 25 hours per year.
Therefore, the Emissions Durability Period of an engine
with an intermediate rating would equate to 10 to 12
years.
Certain Briggs & Stratton engines will be certified to meet
the United States Environmental Protection Agency
(USEPA) Phase 2 emission standards. For Phase 2
certified engines, the Emissions Compliance Period
referred to on the Emissions Compliance label indicates
the number of operating hours for which the engine has
been shown to meet Federal emission requirements.
For engines less than 225 cc displacement.
Category C = 125 hours
Category B = 250 hours
Category A = 500 hours
For engines of 225 cc or more displacement.
Category C = 250 hours
Category B = 500 hours
Category A = 1000 hours.
12
Engine Maintenance
Regular maintenance will improve the performance and
extend the life of the engine. Contact any Authorized
Briggs & Stratton Dealer for service. Use only
genuine
Briggs & Stratton parts. Other parts may not
perform as well, may damage the engine, and
may
result in injury. In addition, use of other parts may void
your warranty.
Follow the instructions and
schedule below.
Emission Control
Maintenance, replacement or repair of the emission
control devices and systems may be performed by
any nonroad engine repair establishment or
individual. However, to obtain “no charge” repairs
under the terms and provisions of the Briggs & Stratton
warranty statement, any service or emission control part
repair or replacement must be performed by a factory
authorized dealer.
Task
Perform task at hourly
or calendar interval,
whichever comes first.
Check oil level
Clean radiator
Change oil and oil filter **
Clean spark arrestor (if equipped)
Check coolant level
Clean air filter cartridge*
Check fan belt
Check battery electrolyte
Replace air filter cartridge*
Change fuel filter
Change spark plugs
Change coolant ***
Check valve clearance
Replace safety air filter cartridge
(if equipped)*
* Clean more often under dusty conditions or when airborne debris is present. Replace air filter, if very dirty.
** Change oil after first 5 to 8 hours of use, then every 50 hours. Change oil every 25 hours when operating the.
engine under heavy load or in high temperatures. Check valve clearance after first 50 hours of use, then every
250 hours.
*** If an extended life coolant is used, interval may be increased to once every 3000 hours.
13
Unintentional sparking can result in
fire or electric shock.
Fire or explosion can cause severe
burns or death.
Unintentional start-up can result in
entanglement, traumatic amputation,
or laceration.
Before performing maintenance or
repairs:
• Disconnect spark plug wire and keep
it away from spark plug.
• Disconnect battery at negative
terminal.
• Use only correct tools.
• Do not strike the flywheel with a
hammer or hard object because the
flywheel may later shatter during
operation.
• Do not tamper with governor spring,
links or other parts to increase
engine speed.
When testing for spark:
• Use approved spark plug tester.
• Do not check for spark with spark
plug removed.
WARNING
Operation of this engine is for the application it
was intended for. All the components used to
build this engine assembly must remain in
place for the proper operation of this engine.
CAUTION
Air Cleaner
Clean air filter cartridge every 100 hrs. To clean cartridge,
gently tap on end with handle of screwdriver. Replace
cartridge every 400 hours. Clean and replace more often
under dusty conditions. Do not remove inner safety
cartridge
(if equipped), which prevents dirt from
entering carburetor when outer cartridge is removed.
Replace safety cartridge every 1200 hrs.
1. Unlock clamps
and remove cover
.
2. Remove cartridge
from air cleaner body,
and
inspect. Replace if very dirty or any damage
occurs to cartridge.
3. Carefully clean out cover.
4. Install cartridge in body.
5. Install cover with rubber valve down and lock
clamps.
Do not use pressurized air or solvents to clean
cartridge. Pressurized air can damage
cartridge; solvents will dissolve cartridge.
CAUTION
14
Spark Plug
Check the spark plug every 100 hours. Replace the
spark plug if upon inspection the electrode
is burned
or worn. Ensure the spark plug is clean. Check the gap
with a wire gage
and reset to .51 mm or 0.020 in.
if necessary.
Note: In some areas, local law requires using resistor
spark plug to suppress ignition signals. If this engine
was originally equipped with resistor spark plug, use
same type for replacement.
Fan Belt
• Check condition of fan belt for fraying, cracking or
cuts.
• Replace if damaged or worn.
To Adjust Fan Belt Tension
1. Loosen bolt
and bolt
.
2. Fit torque wrench in the square torque hole
located on the bracket.
3. Apply 115 in--lbs of torque in direction s hown.
4. Hold tension per step 3 and torque bolt
and
bolt
to 135 in--lbs.
Fuel Filter
Drain fuel tank or close fuel shut--off valve before
replacing fuel filter. Otherwise, fuel can leak out creating
a fire/explosion hazard.
• When replacing fuel filter, ensure clamps are tight
and fuel flows in same direction as FLOW arrow on
filter.
WARNING
Replacement parts for fuel system (cap,
hoses, tanks, filters, etc.) must be the
same as original parts, otherwise fire can
occur.
15
Cleaning Debris
Daily or before every use, clean accumulated debris
from engine. Keep linkage, spring and controls clean .
Use handle
on the radiator screen
to lift off for
cleaning. Clean screen thoroughly and clean radiator
fins.
Do not use water to clean engine parts. Water
could contaminate fuel system. Low pressure
compressed air may be used, be careful not to
damage radiator fins.
CAUTION
• Engine parts should be kept clean
to reduce the risk of overheating
and ignition of accumulated debris.
WARNING
Muffler
Replacement parts for the muffler must
be the same and installed in the same
position as the original parts, otherwise
fire can occur.
WARNING
Valve Clearance
Check valve clearance every 250 hours. Contact an
Authorized Briggs & Stratton Service Dealer for this
maintenance.
Need assistance? 1--800--233--3723
(USA and Canada ONLY, Pre--recorded message.)
www.briggsandstratton.com
™
16
Service
Contact an Authorized Briggs & Stratton Service Dealer.
Each one carries a stock of genuine Briggs & Stratton
parts and is equipped with special service tools. Trained
mechanics assure expert repair service on all Briggs &
Stratton engines. Only dealers advertising as
“Authorized Briggs & Stratton” are required to meet
Briggs & Stratton standards.
When you purchase equipment powered by a Bri ggs &
Stratton engine, you are assured of highly skilled,
reliable service at more than 30,000 Authorized Service
Dealers worldwide, including more than 5,000 Master
Service Technicians. Look for these s igns wherever
Briggs & Stratton service is offered.
You can fi nd your nearest Author ized Bri ggs & Stratt on
Servi ce Deal er through our Dealer Locator on our web site
www .bri ggsandstratton.com
or in the “Yell ow Pages™” direct ory under “Engines,
Gasoli ne” or “Gasoli ne Engines, ” or “Lawn Mowers” or
simil ar category.
Note: Wal ki ng fingers logo and “Yellow
Pages” are register ed tr adem ar ks in various
jurisdictions.
PARTIAL LIST OF
GENUINE BRIGGS & STRATTON
MAINTENANCE PARTS
PART PART NO.
Air Cleaner Cartridge (Model 473100) 820263........
Air Filter Cartridge (all other Models) 841497..........
Safety Cartridge, if equipped 821136................
Oil 100028.......................................
Oil Filter 492932..................................
Fuel Filter (1--1/4 in.) 691035 or (2--1/4 in.) 695666....
Fan Belt 807243..................................
Gas Additive 5041................................
Resistor Spark Plug 692051........................
Spark Plug Wrench 19374.........................
Spark Tester 19368...............................
Repair Manual 275429............................
An illustrated shop manual includes common
specifications and detailed information covering
adjustment, tune-up and repair of Briggs & Stratton
liquid--cooled V --Twin OHV engines. It is available for
purchase from an Authorized Briggs & Stratton Service
Dealer or you can order it from
www.briggsandstratton.com.
Storage
If engine is to be stored over 30 days, prepare as
follows:
1. To prevent gum from forming in fuel system or on
essential carburetor parts:
If fuel tank contains oxygenated or
reformulated gasoline (gasoline blended
with an alcohol or an ether) run engine until
it stops from lack of fuel.
If fuel tank contains gasoline either run
engine until it stops from lack of fuel or add a
gasoline additive. If you use a gasoline
additive, run the engine for several minutes to
circulate through the carburetor. Engine and
fuelcanbestoredupto24monthswith
additive.
2. While engine is still warm, change oil.
3. Remove spark plugs and pour about 1 oz (30 ml)
of engine oil into each cylinder. Re--install spark
plugs and crank engine slowly to distribute oil.
4. Clean engine of surface debris, chaff or grass.
When storing gasoline or equipment
with fuel in the tank:
• Store away from furnaces, stoves,
water heaters, or other appliances
that have a pilot light or other ignition
source because they can ignite
gasoline vapors.
When Transporting Equipment:
• Transport with fuel tank EMPTY or
with fuel shut-off valve CLOSED.
WARNING
17
Warranty Information
Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)
and the United States Environmental Protection Agency (U.S. EPA)
Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obliga-
tions)
The California Air Resources Board (CARB), U.S. EP A and B&S
are pleased to explain the Emission Control System Warranty on
your small off-road engine (SORE). In California, new small
off-road engines model year 2006 and later must be designed,
built and equipped to meet the State’s stringent anti-smog
standards.
Elsewhere in the United States, new non-road, spark-ignition
engines certified for model year 1997 and later must meet similar
standards set forth by the U.S. EP A. B&S must warrant the
emission control system on your engine for the periods of time
listed below , provided there has been no abuse, neglect or
improper maintenance of your small off-road engine.
Your emission control system includes parts such as the
carburetor , air cleaner, ignition system, fuel line, muffler and
catalytic converter . Also included may be connectors and
other emission related assemblies.
Where a warrantable condition exists, B&S will repair your
small off-road engine at no cost to you including diagnosis,
parts and labor.
Briggs & Stratton Emission Control Defects Warranty Coverage
Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set
forth below . If any covered part on your engine is defective, the part will be repaired or replaced by B&S.
Owner’s Warranty Responsibilities
As the small off-road engine owner, you are responsible for the
performance of the required maintenance listed in your
Operating and Maintenance Instructions. B&S recommends
that you retain all your receipts covering maintenance on your
small off-road engine, but B&S cannot deny warranty solely
for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
As the small off-road engine owner, you should however be
aware that B&S may deny you warranty coverage if your small
off-road engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine
to an Authorized B&S Service Dealer as soon as a problem
exists.
The undisputed warranty repairs should be completed in a
reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and
responsibilities, you should contact a B&S Service
Representative at 1-414-259-5262.
The emission warranty is a defects warranty . Defects are
judged on normal engine performance. The warranty is not
relatedtoanin-useemissiontest.
Briggs & Stratton Emission Control Defects Warranty Pro
v
isions
The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S
engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.
1. Warranted Parts
Coverage under this warranty extends only to the parts
listed below (the emission control systems parts) to the
extent these parts were present on the engine purchased.
a. Fuel Metering System
• Cold start enrichment system
• Carburetor and internal parts
• Fuel Pump
• Fuel line, fuel line fittings, clamps
b. Air Induction System
• Air cleaner
• Intake manifold
c. Ignition System
• Spark plug(s)
• Magneto ignition system
d. Catalyst System
• Catalytic converter
• Exhaust manifold
• Air injection system, Pulse valve
e. Miscellaneous Items
• Vacuum, temperature, position, time sensitive
valves
and switches
• Connectors and assemblies
2. Length of Coverage
B&S warrants to the initial owner and each subsequent
purchaser that the Warranted Parts shall be free from
defects in materials and workmanship which caused the
failure of the Warranted Parts for a period of two years
from the date the engine is delivered to a retail purchaser.
3. No Charge
Repair or replacement of any Warranted Part will be
performed at no charge to the owner, including diagnostic
labor which leads to the determination that a Warranted
Part is defective, if the diagnostic work is performed at an
Authorized B&S Service Dealer. For emissions warranty
service contact your nearest Authorized B&S Service
Dealer as listed in the “Yellow Pages” under “Engines,
Gasoline,” “Gasoline Engines,” “Lawn Mowers,” or
similar category.
4. Claims and Coverage Exclusions
Warranty claims shall be filed in accordance with the
provisions of the B&S Engine Warranty Policy. Warranty
coverage shall be excluded for failures of Warranted
Parts which are not original B&S parts or because of
abuse, neglect or improper maintenance as set forth in
the B&S Engine Warranty Policy. B&S is not liable to
cover failures of Warranted Parts caused by the use of
add-on, non-original, or modified parts.
5. Maintenance
Any Warranted Part which is not scheduled for
replacement as required maintenance or which is
scheduled only for regular inspection to the effect of
“repair or replace as necessary” shall be warranted as to
defects for the warranty period. Any Warranted Part
which is scheduled for replacement as required
maintenance shall be warranted as to defects only for the
period of time up to the first scheduled replacement for
that part. Any replacement part that is equivalent in
performance and durability may be used in the
performance of any maintenance or repairs. The owner is
responsible for the performance of all required
maintenance, as defined in the B&S Operating and
Maintenance Instructions.
6. Consequential Coverage
Coverage hereunder shall extend to the failure of any
engine components caused by the failure of any
Warranted Part still under warranty.
18
Effective June 1, 2004 replaces all undated Warranties and all Warranties dated before June 1, 2004
BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
LIMITED WARRANTY
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or
workmanship or both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by
purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the
neares t Authoriz ed Servic e Dealer in our dealer loc at or map at w ww.briggsands t ratt on.c om
, or by calling 1-800-233- 3723,
or as list ed in the ‘Yellow P ages™’.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT
PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or
countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives
you specific legal rights and you may also have other rights which vary from state to state and country to country.
Vanguard™
ELS™
I/Cr
Industrial Plus™
Intek™
(Sleeve Bore)
Fource™
Intek™
(Kool Bore)
Power Built™ OHV
Quantumr
Quattro™
Q45™
Sprint™
Classic™
Commercial Use
2 years
90 days
1 year
Consumer Use
2 years 2 years
90 days
1 year
OUR PRODUCT
WARRANTY PERIOD*
Etek™
1 year
* Note the following special warranty periods: 2 years for Classic™ engines in the European Union and Eastern European countries,
for all consumer products in the European Union, and for emission control systems on engines certified by EPA and CARB. 5 years for
consumer use, 90 days for commercial use of Touch-N-Mow® starter on Quantum® and Intek™ engines. Engines used in
competitive racing or on commercial or rental tracks are not warrantied. Engines operating on Kerosene fuel carry a one year for
consumer use, 90 days for commercial use.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time
stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all
other uses, including use for commercial, income producing or rental purposes. Once an engine has experienced commercial use, it shall
thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY RE GI S T RATIO N I S NECE S S ARY TO OBTAIN WARRANTY ON BRIG GS & ST RATTON PRODUCT S . SAVE YO UR
PROO F OF P URCHAS E RECE I P T. IF YOU DO NOT PROV I DE PROO F OF THE INI TIAL PURCHASE DATE AT T HE TI ME WARRANTY
SE RVI CE IS REQUE S T E D, THE M ANUFACTURING DATE O F T HE PRODUCT WIL L BE US E D TO DET E RM I NE THE WARRANTY
PERIOD.
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)
6,691,683
6,647,942
6,622,683
6,615,787
6,617,725
6,603,227
6,595,897
6,595,176
6,584,964
6,557,833
6,542,074
6,520,141
6,495,267
6,494,175
6,472,790
6,460,502
6,456,515
6,382,166
6,369,532
6,356,003
6,349,688
6,347,614
6,325,036
6,311,663
6,284,123
6,263,852
6,260,529
6,242,828
6,239,709
6,237,555
6,230,678
6,213,083
6,202,616
6,145,487
6,142,257
6,135,426
6,116,212
6,105,548
6,347,614
6,082,323
6,077,063
6,064,027
6,040,767
6,014,808
6,012,420
5,992,367
5,904,124
5,894,715
5,887,678
5,852,951
5,843,345
5,823,153
5,819,513
5,813,384
5,809,958
5,803,035
5,765,713
5,732,555
5,645,025
5,642,701
5,628,352
5,619,845
5,606,948
5,606,851
5,605,130
5,497,679
5,548,955
5,546,901
5,445,014
5,503,125
5,501,203
5,497,679
5,320,795
5,301,643
5,271,363
5,269,713
5,265,700
5,243,878
5,235,943
5,234,038
5,228,487
5,197,426
5,197,425
5,197,422
5,191,864
5,188,069
5,186,142
5,150,674
5,138,996
5,086,890
5,070,829
5,058,544
5,040,644
5,009,208
4,996,956
4,977,879
4,977,877
4,971,219
4,895,119
4,875,448
4,819,593
4,720,638
4,719,682
4,633,556
4,630,498
4,522,080
4,520,288
4,512,499
4,453,507
4,430,984
D 476,629
D 457,891
D 368,187
D 375,963
D 309,457
D 372,871
D 361,771
D 356,951
D 309,457
D 308,872
D 308,871
19
Briggs & Stratton welcomes warranty repair and
apologizes to you for being inconvenienced. Any
Authorized Service Dealer may perform warranty
repairs. Most warranty repairs are handled routinely,
but sometimes requests for warranty service may not
be appropriate. For example, warranty would not apply
if engine damage occurred because of misuse, lack of
routine maintenance, shipping, handling, warehousing
or improper installation. Similarly, warranty is void if the
serial number of the engine has been removed or the
engine has been altered or modified.
If a customer differs with the decision of the Service
Dealer, an investigation will be made to determine
whether the warranty applies. Ask the Service Dealer
to submit all supporting facts to his Distributor or the
Factory for review. If the Distributor or the Factory
decides that the claim is justified, the customer will be
fully reimbursed for those items that are defective. To
avoid misunderstanding which might occur between
the customer and the Dealer, listed below are some of
the causes of engine failure that the warranty does not
cover.
Normal wear:
Engines, like all mechanical devices, need periodic
parts service and replacement to perform well.
Warranty will not cover repair when normal use has
exhausted the life of a part or an engine.
Improper maintenance:
The life of an engine depends upon the conditions
under which it operates, and the care it receives.
Some applications, such as tillers, pumps and rotary
mowers, are very often used in dusty or dirty
conditions, which can cause what appears to be
premature wear. Such wear, when caused by dirt, dust,
spark plug cleaning grit, or other abrasive material that
has entered the engine because of improper
maintenance, is not covered by warranty.
This warranty covers engine related defective
material and/or workmanship only
, and not
replacement or refund of the equipment to which
the engine may be mounted. Nor does the warranty
extend to repairs required because of:
1. PROBLEMS CAUSED BY PARTS T HAT ARE
NOT ORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent
starting, cause unsatisfactory engine performance,
or shorten engine life. (Contact equipment
manufacturer.)
3. Leaking carburetors, clogged fuel pipes, sticking
valves, or other damage, caused by using
contaminated or stale fuel. (Use clean, fresh,
lead-free gasoline and Briggs & Stratton Fuel
Stabilizer, Part No. 5041.)
4. Parts which are scored or broken because an
engine was operated with insufficient or
contaminated lubricating oil, or an incorrect grade
of lubricating oil (check oil level daily or after every
8 hours of operation. Refill when necessary and
change at recommended intervals.) OIL GARD®
may not shut down running engine. Engine
damage may occur if oil level is not properly
maintained. Read Operating & Maintenance
Instructions.
5. Repair or adjustment of associated parts or
assemblies such as clutches, transmissions,
remote controls, etc., which are not manufactured
by Briggs & Stratton.
6. Damage or wear to parts caused by dirt, which
entered the engine because of improper air
cleaner maintenance, re-assembly, or use of a
non-original air cleaner element or cartridge. (At
recommended intervals, clean and re-oil the
Oil-Foam® element or the foam pre-cleaner, and
replace the cartridge.) Read Operating &
Maintenance Instructions.
7. Parts damaged by over-speeding, or overheating
caused by grass, debris, or dirt, which plugs or
clogs the cooling fins, or flywheel area, or damage
caused by operating the engine in a confined area
without sufficient ventilation. (Clean fins on the
cylinder, cylinder head and flywheel at
recommended intervals.) Read Operating &
Maintenance Instructions.
8. Engine or equipment parts broken by excessive
vibration caused by a loose engine mounting,
loose cutter blades, unbalanced blades or loose or
unbalanced impellers, improper attachment of
equipment to engine crankshaft, over-speeding or
other abuse in operation.
9. A bent or broken crankshaft, caused by striking a
solid object with the cutter blade of a rotary lawn
mower, or excessive v-belt tightness.
10. Routine tune-up or adjustment of the engine.
11. Engine or engine component failure, i.e.,
combustion chamber, valves, valve seats, valve
guides, or burned starter motor windings, caused
by the use of alternate fuels such as, liquified
petroleum, natural gas, altered gasolines, etc.
Warranty is available only through service dealers
which have been authorized by Briggs & Stratton
Corporation. your nearest Authorized Service
Dealer is listed in the “Yellow Pages™” of your
telephone directory under “Engines, Gasoline” or
“Gasoline Engines,” “Lawn Mowers,” or similar
category.
ABOUT YOUR ENGINE WARRANTY
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Simplicity 613177-0113-E1 User manual

Simplicity
Brand
Simplicity
Model
613177-0113-E1
Category
Garden tools
Type
User manual
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