Kawasaki VN900 Vulcan Classic 2013 Owner's manual

Category
Motorcycles
Type
Owner's manual
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ENGLISH
Motorcycle
Owner's Manual
Original instructions
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Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
tices not related to personal in-
jury.
NOTE
â—‹
NOTE indicates information that may
help or guide you in the operation or
service of the vehicle.
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NOTICE
THIS PRODUCT HAS BEEN MAN-
UFACTURED FOR USE IN A REA-
SONABLE AND PRUDENT
MANNER BY A QUALIFIED OP-
ERATOR AND AS A VEHICLE ON-
LY.
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FOREWORD
Congratulations on your purchase of a new Kawasaki Motorcycle. Your new mo-
torcycle is the product of Kawasaki's advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner's Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle's controls, its fea-
tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills requ ired to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this ve-
hicle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for pur-
chase from any authorized Kawasaki motorcycle dealer. The Service Manual
contains detailed disassembly and maintenance information. Those who plan to do
their own work should, of course, be competent mechanics and possess the spe-
cial tools descri bed in the Service Manual.
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Keep this Owner's Manual aboard your motorcycle at all times so that you can re-
fer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and
should remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our pri-
or written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra-
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2013 Kawasaki Heavy Industries, Ltd. Mar. 15, 2013. (1)
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TABLE OF CONTENTS
SPECIFICATIONS ................................ 10
LOCATION OF PARTS ........................ 14
LOADING AND ACCESSORIES IN-
FORMATION ..................................... 17
GENERAL INFORMATION .................. 20
Meter Instruments .............................. 20
Speedometer: ................................ 21
Digital Display ................................ 21
Fuel Gauge: ................................... 24
RESET Button/MODE button: ....... 24
Warning/Indicator Lights: ............... 24
Keys ................................................... 26
Ignition Switch .................................... 26
Right Handlebar Switches ................. 27
Engine Stop Switch: ...................... 27
Starter Button: ................................ 27
Left Handlebar Switches .................... 28
Dimmer Switch: .............................. 28
Turn Signal Switch: ........................ 29
Horn Button: ................................... 29
Brake Lever Adjusters ....................... 29
Fuel .................................................... 30
Fuel Requirements: ....................... 30
Filling the Tank: .............................. 32
Side Stand ......................................... 34
Seat .................................................... 35
Tool Kit Case ...................................... 36
Helmet-Hook ...................................... 37
Steering Lock ..................................... 38
Electric Accessory Connectors .......... 39
Rear View Mirror ................................ 40
BREAK-IN ............................................ 42
HOW TO RIDE THE MOTORCYCLE .. 44
Starting the Engine ............................ 44
Jump Starting ..................................... 46
Moving Off .......................................... 50
Shifting Gears .................................... 51
Braking ............................................... 53
Stopping the Engine .......................... 54
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Stopping the Motorcycle in an Emer-
gency .............................................. 55
Parking ............................................... 56
Catalytic Converter ............................ 58
SAFE OPERATION .............................. 60
Safe Riding Technique ....................... 60
Daily Checks ...................................... 63
Additional Considerations for High
Speed Operation ............................ 66
MAINTENANCE AND ADJUSTMENT 68
Periodic Maintenance Chart .............. 69
Engine Oil .......................................... 79
Cooling System .................................. 86
Drive Belt ........................................... 92
Spark Plugs ....................................... 93
Valve Clearance ................................. 93
Kawasaki Clean Air System .............. 94
Air Cleaner ......................................... 95
Throttle Control System ..................... 97
Idle Speed .......................................... 99
Clutch .................................................100
Brakes ................................................102
Brake Light Switches .........................106
Rear Shock Absorber ........................108
Wheels ............................................... 111
Battery ................................................ 115
Headlight Beam .................................120
Fuses .................................................122
General Lubrication ...........................125
Cleaning Your Motorcycle ..................126
STORAGE ............................................ 133
ENVIRONMENTAL PROTECTION ..... 136
LOCATION OF LABELS ...................... 137
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SPECIFICATIONS
PERFORMANCE
Maximum Horsepower 35 kW (48 PS) @5 700 r/min (rpm)
Maximum Torque 77 N·m (8.0 kgf·m, 57.5 ft·lb) @3 700 r/min (rpm)
Minimum Turning Radius 2.9 m (114 in.)
DIMENSIONS
Overall Length 2 465 mm (97.0 in.)
Overall Width 1 005 mm (39.6 in.)
Overall Height 1 065 mm (41.9 in.)
Wheelbase 1 645 mm (64.8 in.)
Road Clearance 135 mm (5.31 in.)
Curb Mass 282 kg (622 lb)
ENGINE
Type SOHC, V-type 2-cylinder, 4-stroke,
liquid-cooled
Displacement 903 cm³ (55.1 cu in.)
Bore x Stroke 88.0 x 74.2 mm (3.5 x 2.9 in.)
Compression Ratio 9.5 : 1
10
SPECIFICATIONS
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Starting System Electric starter
Cylinder Numbering Method Front to rear, 1-2
Firing Order 1-2
Fuel System Digital fuel injection system (DFI)
Ignition System Battery and coil (transistorized ignition)
Ignition Timing
3.5° BTDC @1 000 r/min (rpm) ~
(Electronically advanced)
53° BTDC @5 800 r/min (rpm)
Spark Plugs NGK CPR7EA-9
Lubrication System Forced lubrication (wet sump)
Engine Oil:
Type
API SG, SH, SJ, SL or SM with JASO MA, MA1
or MA2
Viscosity SAE 10W-40
Capacity
3.7 L (3.9 US qt)
Coolant Capacity 2.2 L (2.3 US qt)
TRANSMISSION
Transmission Type 5-speed, constant mesh, return shift
Clutch Type Wet, multi disc
Driving System Belt drive
Primary Reduction Ratio 2.184 (83/38)
Final Reduction Ratio 2.063 (66/32)
SPECIFICATIONS 11
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Overall Drive Ratio 4.338 (Top gear)
Gear Ratio 1st 2.786 (39/14)
2nd 1.889 (34/18)
3rd 1.360 (34/25)
4th 1.107 (31/28)
5th 0.963 (26/27)
FRAME
Castor 32°
Trail 160 mm (6.3 in.)
Tire Size: Front 130/90-16 M/C 67H
Rear 180/70-15 M/C 76H
Rim Size: Front J16M/C × MT3.00
Rear J15M/C × MT4.50
Fuel Tank Capacity 20 L (5.3 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 10 Ah
Headlight 12 V 60/55 W
Tail/Brake Light 12 V 5/21 W
12
SPECIFICATIONS
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Specifications are subject to change without notice and may not apply to every
countries.
SPECIFICATIONS 13
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LOCATION OF PARTS
1. Clutch Lever
2. Clutch Lever Adjuster
3. Meter Instruments
4. Brake Fluid Reservoir
(Front)
5. Brake Lever Adjuster
6. Front Brake Lever
7. Left Handlebar Switches
8. Indicator Lights
9. Fuel Tank Cap
10. Right Handlebar
Switches
11. Throttle Grip
14 LOCATION OF PARTS
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12. Front Fork
13. Headlight
14. Turn Signal Light
15. Horn
16. Spark Plugs
17. Battery
18. Brake Disc
19. Brake Caliper
20. Wheel
21. Radiator
22. Shift Pedal
23. Oil Level Inspection Win-
dow
24. Side Stand Switch
25. Side Stand
26. Fuse Box
27. Coolant Reserve Tank
28. Rear Shock Absorber
29. Belt
30. Belt Pulley
LOCATION OF PARTS
15
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31. Tail/Brake Light
32. Seat
33. Tool Kit Case/Tool Kit
34. Air Cleaner Element
35. Fuel Tank
36. Steering Lock
37. Mufflers
38. Idle Speed Adjusting
Screw
39. Rear Brake Pedal
40. Rear Brake Light Switch
41. Brake Fluid Reservoir
(Rear)
16 LOCATION OF PARTS
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LOADING AND ACCESSORIES INFORMATION
WARNING
Incorrect loading, improper in-
stallation or use of accessories,
or modification of your motor-
cycle may result in an unsafe rid-
ing condition. Before you ride the
motorcycle, make sure it is not
overloaded and that you have fol-
lowed these instructions.
With the exception of genuine Kawa-
saki Parts and Accessories, Kawasaki
has no control over the design or appli-
cation of accessories. In some cases,
improper installation or use of acces-
sories, or motorcycle modification, will
void the motorcycle warranty can neg-
atively affect performance, and can
even be illegal. In selecting and using
accessories, and in loading the motor-
cycle, you are personally responsible
for your own safety and the safety of
other persons involved.
NOTE
â—‹
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your mo-
torcycle be genuine Kawasaki com-
ponents.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care in
carrying cargo, passengers and/or in
the fitting of additional accessories.
The following general guidelines have
LOADING AND ACCESSORIES INFORMATION 17
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been prepared to assist you in making
your determinations.
1. Any passenger should be thor-
oughly familiar with motorcycle op-
eration. The passenger can affect
control of the motorcycle by improp-
er positioning during cornering and
sudden movements. It is important
that the passenger sit still while the
motorcycle is in motion and not in-
terfere with the operation of the mo-
torcycle. Do not carry animals on
your motorcycle.
2. You should instruct any passenger
before riding to keep his feet on the
passenger footpegs and hold on to
the operator or seat strap. Do not
carry a passenger unless he or she
is tall enough to reach the footpegs
and footpegs are provided.
3. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle center of gravity.
Baggage weight should also be dis-
tributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely at-
tached. Make sure that the bag-
gage will not move around while
you are riding. Recheck baggage
security as often as possible (not
while the motorcycle is in motion)
and adjust as necessary.
5. Do not carry heavy or bulky items
on a luggage rack. They are de-
signed for light items, and overload-
ing can affect handling due to
changes in weight distribution and
aerodynamic forces.
6. Do not install accessories or carry
baggage that impairs the perform-
ance of the motorcycle. Make sure
that you have not adversely af-
fected any lighting components,
18 LOADING AND ACCESSORIES INFORMATION
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road clearance, banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspect of the motorcy-
cle's operation.
7. Weight attached to the handlebar or
front fork will increase the mass of
the steering assembly and can re-
sult in an unsafe riding co ndition.
8. Fairings, windshields, backrests,
and other large items have the ca-
pability of adversely affecting stabil-
ity and handling of the motorcycle,
not only because of their weight,
but also due to the aerodynamic
forces acting on these surfaces
while the motorcycle is in operation.
Poorly designed or installed items
can result in an unsafe riding condi-
tion.
9. This motorcycle was not intended
to be equipped with a sidecar or to
be used to tow any trailer or other
vehicle. Kawasaki does not manu-
facture sidecars or trailers for mo-
torcycles and cannot predict the
effects of such accessories on han-
dling or stability, but can only warn
that the effects can be adverse and
that Kawasaki cannot assume re-
sponsibility for the results of such
unintended use of the motorcycle.
Furthermore, any adverse effects
on motorcycle components caused
by the use of such accessories will
not be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage, and
accessories must not exceed 180 kg (397
lb).
LOADING AND ACCESSORIES INFORMATION 19
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Kawasaki VN900 Vulcan Classic 2013 Owner's manual

Category
Motorcycles
Type
Owner's manual

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