Xerox 4450 User manual

Xerox 4050/4090/4450/4650

Laser Printing Systems

Installation Planning

June 1994

720P92990

Xerox Corporation

701 S. Aviation Boulevard

El Segundo, CA 90245

reserved.

Copyright protection claimed includes all forms and matters of

copyrightable material and information now allowed by statutory

or judicial law or hereinafter granted, including without limitation,

material generated from the software programs which are

displayed on the screen, such as icons, screen displays, looks,

etc.

Printed in the United States of America

Publication number: 720P92990

Xerox® and all Xerox products mentioned in this publication are

trademarks of Xerox Corporation. Products and trademarks of

other companies are also acknowledged.

Changes are periodically made to this document. Changes,

technical inaccuracies, and typographic errors will be corrected in

subsequent editions.

This document was created on the Xerox 6085 Professional

Computer System using GlobalView software. The typeface is

Optima.

Table of contents

Introduction v

Related publications vi

1. Preinstallation 1-1

Responsibilities 1-1

Xerox responsibilities 1-1

Customer responsibilities 1-2

Installation planning checklist 1-3

LPS space and delivery requirements 1-5

System controller 1-6

Printer 1-8

Clearance space requirements 1-13

Shared space 1-14

Efficiency of use 1-15

Delivery access requirements 1-16

Environmental and electrical requirements 1-18

4050 1-18

4090/4650 1-19

Cabling requirements 1-19

Cable locations 1-20

Cable lengths 1-20

Configuration options for the 180 Cartridge Tape System 1-20

Interface requirements 1-22

Channel-attached 1-22

Third-party connections 1-22

Connecting IBM host equipment 1-22

Connecting DEC equipment using XPMF-VMS 1-23

Possible configurations 1-23

Components 1-24

Installation responsibilities 1-25

Installation requirements 1-25

Hardware requirements 1-25

Software requirements 1-26

Documentation 1-26

Training 1-26

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING iii

TABLE OF CONTENTS

Fonts and supplies for installation 1-27

Fonts 1-28

Paper 1-29

Dry ink 1-30

Fuser lubricant 1-30

Developer 1-30

Floppy disks 1-30

Stitcher wire 1-30

Tapes 1-31

Space planning templates 1-31

2. Installation 2-1

Installation process 2-1

Installation responsibilities 2-1

3. Postinstallation 2-1

Xerox support services 3-1

Routine maintenance 3-2

Meter reading and reporting 3-2

Xerox Font Service 3-2

How to order fonts in the United States 3-2

How to order fonts in other countries 3-3

Ordering documentation and software 3-3

Xerox Supplies Order Service 3-3

How to order supplies 3-4

Consumable supplies table 3-5

Glossary GLOSSARY-1

Index INDEX-1

iv XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

Introduction

The Xerox 4050/4090/4450/4650 LPS Installation Planning guide

helps you prepare for delivery and installation of your new Xerox

Laser Printing System (LPS). This is one of many manuals

available with your new LPS. You received it first to help you

plan for installation. You receive the complete reference set

when your LPS is delivered.

This manual is intended for the person responsible for

coordinating the installation of the printer at your site.

Along with descriptions of Xerox and Customer responsibilities,

this guide provides the following information for each phase of

installation:

Phase Activities/concerns

Preinstallation Space planning, electrical and environmental requirements, and

connectivity information.

Installation Customer: Supplies on site, system specialist available,

operators available, document and software kits checked, and

test jobs ready.

Xerox: Installing the LPS, loading software and applications,

setting interface parameters, training operators, and reviewing

preventive maintenance schedules and service call procedures.

Postinstallation Calling for service, scheduling routine maintenance procedure,

and information on ordering supplies.

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING v

INTRODUCTION

Related publications

You can find additional information related to the

4050/4090/4450/4650 LPS in the following publications.

Publication Number

Xerox 4050/4090/4450/4650 LPS Master Index 720P93070

Xerox 4050/4090/4450/4650 LPS Bypass

Transport Instructions

720P22320

Xerox 4050/4090/4450/4650 LPS Bypass

Transport Operator Training Guide Flipcharts

Supplement

720P22340

Xerox 4050/4090/4450/4650 LPS Bypass

Transport Operator Training Guide

Supplement

720P22330

Xerox 4050/4090/4450/4650 LPS Command

Reference

720P23260

Xerox 4050/4090/4450/4650 LPS Forms

Creation Guide

720P93060

Xerox 4050/4090/4450/4650 LPS Forms

Creation Quick Reference Card

720P93100

Xerox 4050/4090/4450/4650 LPS Message

Guide

720P93020

Xerox 4050/4090/4450/4650 LPS Operator

Guide

720P93000

Xerox 4050/4090/4450/4650 LPS Operator

Instructor Training Flipcharts

720P22080

Xerox 4050/4090/4450/4650 LPS Operator

Instructor Training Guide

720P22070

Xerox 4050/4090/4450/4650 LPS Operator

Quick Reference

720P93050

Xerox 4050/4090/4450/4650 LPS Print

Description Language (PDL) Quick Reference

Card

720P93090

Xerox 4050/4090/4450/4650 LPS Print

Description Language (PDL) Reference

720P93030

Xerox 4050/4090/4450/4650 LPS Product

Reference

720P93010

Xerox 4050/4090/4450/4650 LPS System

Administration Guide

720P93040

Xerox 4050/4090/4450/4650 LPS System

Administration Quick Reference Card

720P93080

Xerox Standard Font Library Font User Guide 600P86174

Xerox Tape Formats Manual 600P86175

Helpful Facts About Paper 610P50497

vi XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

1. Preinstallation

This chapter assists you in preparing for the installation of your

Laser Printing System (LPS). Consult your sales representative for

the requirements of any related equipment or communications

devices that may have been ordered.

Responsibilities

A successful installation depends upon both you and Xerox. The

sections that follow describe your responsibilities and the

responsibilities Xerox has to you. Some areas overlap and are

joint responsibilities. Your service representatives are available to

discuss installation issues and to assist you in completing the site

installation.

Xerox responsibilities

Xerox responsibilities prior to, during, and after installation are

outlined in table 1-1. Some services are dependent on the

amount of support purchased or included with your system.

Table 1-1. Xerox responsibilities

Site selection • Assist in site selection

• Inspect and improve site

Installation

• Schedule the delivery of your LPS

• Monitor installation activities

• Assist you in ordering supplies and fonts

• Install the LPS

• Configure your system parameters (4450/MRP)

Training

• Provide standard operator training

• Assist in determining system and training needs

• Assist in scheduling system and user training

Support

• Provide assistance and information, as needed, in the areas of:

— Software capabilities

— Selecting software options

— Operations

— Applications and forms development

— Interface capabilities

— Interface capabilities with third-party finishers

Service

• Review preventive maintenance schedules and service call procedures

• Determine your needs and then set the wire percentage indicator on the printer

control console (stitcher/stacker option)

• Provide ongoing system maintenance

• Resolve hardware/software problems.

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-1

PREINSTALLATION

Customer responsibilities

Your responsibilities prior to, during, and after installation are

detailed in table 1-2.

Table 2-1. Customer responsibilities

Activities • Identify the primary interface with Xerox

• Select and prepare the site for LPS installation (including adequate power and air

conditioning)

• Obtain the necessary interfaces, cables, transceivers, phone lines, and so on, if

connecting to other equipment

• Plan for and schedule installation activities

• Monitor progress for a successful installation

• Provide space for hardware options

• Work with your sales representative to determine requirements for initial

applications

• Work with your service representative to determine the “low wire” percent values

to be displayed on the printer control console (stitcher/stacker option)

• Select operators and system specialists, and schedule their training.

Notes:

In a mixed environment where there are a variety of printing systems, discuss print

quality differences with your service representative.

Ensure that your system specialists are familiar with the operating system software

specific to your LPS. Operating system software is not the same for all laser printing

systems. If your system specialists are familiar with one operating system and you are

converting to or adding another, they should learn the differences between the

systems.

Training Operator training is conducted at your site shortly after the LPS is installed. Operators

receive hands-on instruction regarding printing jobs, maintenance, and problem solving.

Xerox offers a number of workshops and self-paced courses that teach advanced skills,

including Advanced Customer Training (ACT). Contact your sales representative for

additional information about these courses, or call Xerox Customer Education at 1-800-

445-5554. Refer to the “Training” section of this chapter.

Personnel One or more people need to be assigned the following routine LPS tasks:

• Preventive maintenance and cleaning

• Changing stitcher wire (with the stitcher/stacker option; performed by ACT-trained

operators only)

• Meter reading and reporting

• Placing service calls for hardware problems and applications-related issues

• Identifying and implementing new applications

• Ordering additional fonts

• Ordering supplies.

Refer to the “Postinstallation” chapter for information on these activities.

1-2 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

PREINSTALLATION

Installation planning checklist

An installation planning checklist is provided to aid you in LPS

installation planning. Table 1-3 summarizes the tasks that must

be performed and when in the installation process they should

occur.

Use the checklist as a guide for ensuring the successful

installation of your LPS. Should you have any questions, contact

your sales representative or local Xerox or Rank Xerox office.

• Week column shows the approximate time an activity should

occur. The weeks shown relate to the installation date. For

example, -4 is four weeks prior to installation.

• Reference column lists the chapter in this manual which

provides detailed information for that activity.

Notes:

• Time frames shown are intended to serve only as guidelines.

Consult your suppliers to determine exact lead times.

• Information on Xerox Print Management Facility—VMS

Version (XPMF/VMS) installation requirements are located in

this chapter.

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-3

PREINSTALLATION

Table 1-3. Installation planning checklist

Week Tasks Reference Responsibility

Date

completed

– 5 Sign up for Xerox Documentation and

Software Service.

XDSS order

form

Customer

– 4 Order additional manuals, if needed. Customer

Schedule LPS delivery. Xerox

Identify systems specialists and schedule

training.

Introduction Customer/Xerox

Select the site. Chapter 1 Customer/Xerox

Prepare the site:

— Space requirements

— Electrical requirements

— Cabling

— Environmental requirements (temperature,

humidity, heat dissipation)

Chapter 1 Customer

– 3 Call Xerox Font Services to request font

samples.

Chapter 1 Customer

Order custom fonts and logos. Customer

– 2 Train user systems specialists. Xerox

Schedule operator training. Chapter 1 Customer/Xerox

Order licensed fonts and signatures. Chapter 1 Customer

Order consumable supplies. Chapter 3 Customer/Xerox

Minimum supplies requirements needed for

installation:

— Paper (2 cartons)

— Developer (1 carton)

— Fuser lubricant (2 cartons)

— Dry ink (1 carton)

Note: You should have at least one carton of

each item on hand at all times.

– 1 Inspect and approve the site. Xerox

1-4 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

PREINSTALLATION

Table 1-3. Installation planning checklist (continued)

Week Tasks Reference Responsibility

Date

completed

Installation Ensure that supplies are available. Customer

Install the LPS. Chapter 2 Xerox

Have systems specialist on hand. Customer

Install the primary application. Customer/Xerox

Have test jobs available, if desired. Customer

Have operators available for training. Customer

Train operators. Xerox

Check the documentation kit. Customer

Review preventive maintenance schedules and

service call procedures.

Xerox

Post-

installation Provide ongoing system maintenance.

Chapter 3 Customer

Establish supply and maintenance procedures. Customer

Identify additional applications. Chapter 3 Customer/Xerox

Order additional fonts and documentation. Chapter 3 Customer

LPS space and delivery requirements

Dimensions and weights of the LPS system controller and printer

are listed in this chapter, along with diagrams to help you

visualize their sizes and total space requirements.

Note: There must be a 78 inch/1,981.2 mm vertical clearance

throughout the entire area. In addition, your LPS must be

installed in a fixed location with a minimum clearance space of

36 inches/914 mm around all sides of each piece of equipment

for access by Xerox service representatives.

Space planning templates, a space planning template

transparency, and a grid are provided at the end of this chapter

to assist you in planning the placement of your LPS. Contact

your service representative if you have questions not specifically

addressed in this guide.

The following diagrams represent top views of the components,

surrounded by the required 36-inch/914 mm clearance on all

sides.

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-5

PREINSTALLATION

System controller

This section provides the dimensions for the system controller.

System controller dimensions The dimensions of the 4050/4090/4450/4650 system controller

are as shown in table 1-4.

Table 1-4. Dimensions

Width: 48 inches/1,219 mm

Depth: 28.5 inches/723 mm

Height: 41 inches/1,041 mm

Weight: 430 pounds/195 kg

Total space requirement: 120 inches/3,048 mm by 100.5

inches/2,552 mm

Figure 1-1. Space requirements

1-6 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

PREINSTALLATION

System controller with 9-track The 9-track magnetic tape drive sits on top of the 4050, 4090,

magnetic tape drive dimensions 4450, or 4650 system controller and has no additional width or

depth requirements.

Its height and weight, however, may be important

considerations. When calculating the 78-inch/1,981 mm height

clearance for the system controller, make sure you add 32.5

inches/825 mm for the 9-track magnetic tape drive.

Note: When viewed from the front, the magnetic tape drive is

positioned on the top of the right half of the 4050 system

controller and on the top of the left half of the 4090/4650 system

controller.

Its weight should also be factored into the LPS total weight.

Dimensions of the 4050/4090/4650 system controller with the 9-

track magnetic tape drive measurements are shown in table 1-5.

Table 1-5. Dimensions

Width: 24 inches/609 mm

Depth: 23 inches/584 mm

Height: 73.5 inches/1,866 mm

Weight: System controller:

9-track magnetic tape drive:

430 pounds/195 kg

196 pounds/88.9 kg

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-7

PREINSTALLATION

Printer

This section provides the dimensions for the following

configurations available for your 4050/4090/4450/4650 printer:

• Dual feeder with dual stacker

• Dual feeder with stitcher/stacker

• High-capacity feeder with dual stacker

• High-capacity feeder with stitcher/stacker.

Printer with dual feeder and dual The dimensions of the printer with the dual feeder and the dual

stacker dimensions stacker are shown in table 1-6.

Table 1-6. Dimensions

Width: 91.5 inches/2,324 mm

Depth: 34.5 inches/876 mm

Height: 41 inches/1,041 mm

Weight: Printer:

Dual stacker:

Total:

1,046 pounds/474.5 kg

226 pounds/102.5 kg

1,272 pounds/577 kg

Total space requirement: 163.5 inches/4,152 mm by 106.5

inches/2,705 mm

Figure 1-2. Space requirements

1-8 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

PREINSTALLATION

Printer with dual feeder and The dimensions of the printer with the dual feeder and the

stitcher/stacker dimensions stitcher/stacker are shown in table 1-7.

Table 1-7. Dimensions

Width: 89.5 inches/2,273 mm

Depth: 34.5 inches/876 mm

Height: 41 inches/1,041 mm

Weight: Printer:

Stitcher/stacker:

Total:

1,046 pounds/474.5 kg

228 pounds/103.4 kg

1,274 pounds/577.9 kg

Total space requirement: 161.5 inches/4,102 mm by 106.5

inches/2,705 mm

Figure 1-3. Space requirements

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-9

PREINSTALLATION

Printer with high-capacity feeder and The dimensions of the printer with the high-capacity feeder and

dual stacker dimensions the dual stacker are shown in table 1-8.

Table 1-8. Dimensions

Width: 114 inches/2,895 mm

Depth: 34.5 inches/876 mm

Height: 41 inches/1,041 mm

Weight: Printer:

Dual stacker:

High-capacity feeder:

Total:

1,046 pounds/474.5 kg

226 pounds/102.5 kg

288 pounds/130.6 kg

1,560 pounds/707.6 kg

Total space requirement: 186 inches/4,724 mm by 106.5

inches/2,705 mm

Figure 1-4. Space requirements

1-10 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

PREINSTALLATION

Printer with high-capacity feeder and The dimensions of the printer with the high-capacity feeder and

stitcher/stacker dimensions the stitcher/stacker are shown in table 1-9.

Table 1-9. Dimensions

Width: 112 inches/2,844 mm

Depth: 34.5 inches/876 mm

Height: 41 inches/1,041 mm

Weight: Printer:

Stitcher/stacker:

High-capacity feeder:

Total:

1,046 pounds/474.5 kg

228 pounds/103.4 kg

288 pounds/130.6 kg

1,562 pounds/708.5 kg

Total space requirement: 184 inches/4,673 mm by 106.5

inches/2,705 mm

Figure 1-5. Space requirements

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-11

PREINSTALLATION

Printer with dual stacker and bypass The dimensions of the printer with the bypass transport and the

transport dimensions dual stacker are shown in table 1-10.

Table 1-10. Dimensions

Width: 95 inches/2,413 mm

Depth: 34.5 inches/876 mm

Height: 41 inches/1,041 mm

Weight: Printer:

Bypass Transport:

Dual Stacker:

Total:

1,046 pounds/474.5 kg

35 pounds/15.9 kg

226 pounds/102.5 kg

1,307 pounds/592.9 kg

Figure 1-6. Space requirements

1-12 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

PREINSTALLATION

Printer with high-capacity feeder, The dimensions of the printer with the high-capacity feeder, dual

dual stacker, and bypass transport stacker, and bypass transport are shown in table 1-11.

dimensions

Table 1-11. Dimensions

Width: 116 inches/2,947 mm

Depth: 34.5 inches/876 mm

Height: 41 inches/1,041 mm

Weight: Printer:

Bypass Transport:

High-capacity feeder:

Dual stacker:

Total:

1,046 pounds/474.5 kg

35 pounds/15.9 kg

288 pounds/130.6 kg

226 pounds/102.5 kg

1,595 pounds/723.5 kg

Figure 1-7. Space requirements

Clearance space requirements

Your LPS must be installed in a fixed location and meet the

clearance requirements shown in table 1-12.

Table 1-12. Clearance space requirements

Clearance location Requirements

All sides of each component 36 inches/914 mm

Vertical clearance throughout the entire area 78 inches/1,981 mm

Front operator area for each component 24 inches/609 mm

XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING 1-13

PREINSTALLATION

Shared space

It is always best to provide the full amount of clearance space

around your LPS. It is sometimes necessary, however, to have

shared space between components, such as between the printer

and the system controller, or between the 4050, 4090, 4450, or

4650 LPS and another printing system. It is possible to share the

36 inch/914 mm clearance space around each component, but

there are three rules which must always be observed:

• Space may be shared only with other Xerox equipment.

• Components may share the 36 inch/914 mm general service

clearance areas, but they may not share the 24 inch/609 mm

operator area in front of each component.

• There must be 78 inches/1,981 mm of vertical clearance

throughout the entire area.

Figures 1-8 and 1-9 illustrate two possible configurations of

shared space. In the first illustration, two printers are back to

back. Because there is no operator area to be concerned with,

the entire 36 inches/914 mm of general service space may be

shared.

Figure 1-8. Back-to-back shared service area space

Figure 1-9 shows the two printers facing each other. The printers

share 12 inches/305 mm of the general service space but not the

exclusive operator area in front of each printer. Therefore, the

printers must be 24 inches/610 mm + 24 inches/610 mm + 12

inches/305 mm apart: the entire operator space for each printer

plus the shared general service area of 12 inches/305 mm.

1-14 XEROX 4050/4090/4450/4650 LPS INSTALLATION PLANNING

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