Toro TITAN ZX4820 Zero-Turn-Radius Riding Mower User manual

TITAN ZX4820 Zero-Turn-Radius Riding Mower
Toro
Brand
Toro
Model
TITAN ZX4820 Zero-Turn-Radius Riding Mower
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3375-768RevA
TITANZX4820,ZX5420,and
ZX6020Zero-Turn-RadiusRiding
Mower
ModelNo.74841—SerialNo.313000001andUp
ModelNo.74842—SerialNo.313000001andUp
ModelNo.74843—SerialNo.313000001andUp
ModelNo.74845—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-768*A
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-coverd,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratorytestedbytheengine
manufacturerinaccordancewithSAEJ1995andratedto
J2723.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
1
G015032
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1ConnectingtheBattery.........................................13
2CheckingtheMowerAdjustment...........................13
3CompletingtheSetup...........................................14
ProductOverview.........................................................15
Controls...............................................................16
Operation....................................................................17
ThinkSafetyFirst...................................................17
UsingtheRolloverProtectionSystem(ROPS)............18
AddingFuel...........................................................19
CheckingtheEngineOilLevel.................................20
OperatingtheParkingBrake....................................21
OperatingtheThrottle............................................21
OperatingtheChoke...............................................21
OperatingtheIgnitionSwitch..................................21
StartingandStoppingtheEngine..............................22
OperatingtheMowerBladeControlSwitch
(PTO)...............................................................23
TheSafetyInterlockSystem.....................................23
DrivingForwardorBackward..................................24
StoppingtheMachine.............................................25
AdjustingtheHeightofCut.....................................25
AdjustingtheAnti-ScalpRollers...............................26
PositioningtheSeat................................................27
AdjustingtheMotionControlLevers........................27
PushingtheMachinebyHand..................................28
UsingtheSideDischarge.........................................28
OperatingTips......................................................29
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
PremaintenanceProcedures........................................31
RaisingtheSeat......................................................31
Lubrication...............................................................31
GreasingtheBearings.............................................31
EngineMaintenance..................................................32
ServicingtheAirCleaner.........................................32
ServicingtheEngineOil..........................................33
ServicingtheSparkPlug..........................................35
CleaningtheCoolingSystem....................................36
FuelSystemMaintenance...........................................36
ReplacingtheFuelFilter..........................................36
ServicingtheEmissionsFilter..................................37
ElectricalSystemMaintenance....................................38
ServicingtheBattery...............................................38
ServicingtheFuses.................................................39
DriveSystemMaintenance.........................................40
CheckingtheTirePressure......................................40
HydraulicSystemMaintenance....................................40
CheckingtheHydraulicOilLevel..............................40
ChangingtheHydraulicSystemFilterand
Oil....................................................................40
MowerDeckMaintenance...........................................43
ServicingtheCuttingBlades.....................................43
MowerDeckLeveling.............................................45
InspectingtheBelts................................................47
ReplacingtheMowerBelt........................................47
RemovingtheMower..............................................48
InstallingtheMower...............................................50
ReplacingtheGrassDeector..................................50
Cleaning...................................................................51
WashingtheUndersideoftheMower........................51
WasteDisposal.......................................................52
Storage........................................................................52
CleaningandStorage..............................................52
Troubleshooting...........................................................54
Schematics...................................................................56
3
Safety
ThismachinemeetsorexceedstheB71.1-2012
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.However,
improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
ThefollowinginstructionsarefromANSIstandard
B71.1-2012.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplicationof
thestandardacrossmanydifferenttypesofproductssome
statementscanseemgeneralormisleading.Intheseinstances,
Torohasrenedthestatementtoconveythemeaningofthe
standardwhilebettermatchingtheproductthisOperator's
Manualpertains.Safetyinformationinadditiontothe
instructionsfoundintheANSIstandardbelowcanbefound
inToroRidingMowerSafetyattheendofthissection.
GeneralOperation
•Read,understand,andfollowallinstructionsinthe
operator'smanualandonthemachinebeforestarting.
•Donotputhandsorfeetnearrotatingpartsorunderthe
machine.Keepclearofthedischargeopeningatalltimes.
•Allowonlyresponsibleadultswhoarefamiliarwiththe
instructionstooperatethismachine.
•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
•Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
•Nevercarrypassengers.
•Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhilebacking
up.
•Neverdirectdischargedmaterialtowardanyone.
•Donotoperatethemachinewithoutdeector,discharge
coverorentiregrasscollectionsysteminplaceand
working.
•Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
•Neverleavearunningmachineunattended.Alwaysturn
offblades,setparkingbrake,stopengine,andremovekey
beforedismounting.
•Disengagebladeswhennotmowing.Stoptheengine,
waitforallpartstocometoacompletestopandremove
thekeybeforecleaningthemachine,removingthegrass
catcheroruncloggingthedischargechute.
•Operatethemachineonlyindaylightorgoodarticial
light.
•Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Useextracarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Alwaysweareyeprotectionwhenoperatingthemachine.
•Dataindicatesthatoperators,age60yearsandabove,are
involvedinalargepercentageofridingmower-related
injuries.Theseoperatorsshouldevaluatetheirability
tooperatetheridingmowersafelyenoughtoprotect
themselvesandothersfromseriousinjury.
•Alwaysfollowtherecommendationsforuseofwheel
weightsorcounterweights.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Operationonallslopesrequiresextracaution.Ifyoucannot
backuptheslopeorifyoufeeluneasyonit,donotmowit.
•Donotmowslopesgreaterthan15degrees.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldoverturnthemachine.Tall
grasscanhideobstacles.
•Choosealowgroundspeedsoyouwillnothavetostop
whileoperatingonaslope.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
•Avoidstarting,stopping,orturningonaslope.Ifthetires
losetraction,disengagetheblade(s)andproceedslowly
straightdowntheslope.
•Alwayskeepthedrivewheelsengagedwhengoingdown
slopes.Donotshifttoneutralandcoastdownhill.
•Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection,whichcould
causethemachinetorollover.
•Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
•Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
4
•Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
•Useextracarewhileoperatingmachinewithgrass
catchersorotherattachments;theycanaffectthestability
ofthemachine.Donotuseonsteepslopes.
•Donottrytostabilizethemachinebyputtingyourfoot
ontheground.
•Donotmowneardrop-offs,ditches,embankments,or
water.Themachinecouldsuddenlyrolloverifawheel
goesovertheedgeoriftheedgecavesin.
•Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
UsingtheRolloverProtectionSystem
(ROPS)
•Keeptherollbarintheraisedandlockedpositionand
usetheseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
•Beawarethereisnorolloverprotectionwhentheroll
barisdown.
•ChecktheareatobemowedandneverfoldtheROPSin
areaswherethereareslopes,dropoffsorwater.
•Lowertherollbaronlywhenabsolutelynecessary.Donot
weartheseatbeltwiththerollbarfoldeddown.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandinthewatchful
careofaresponsibleadultotherthantheoperator.
•Bealertandturnthemachineoffifchildrenenterthe
area.
•Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
•Nevercarrychildren,evenwiththebladesoff.Theymay
falloffandbeseriouslyinjuredorinterferewithsafe
machineoperation.
•Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherrideand
berunoverorbackedoverbythemachine.
•Neverallowchildrentooperatethemachine.
•Useextremecarewhenapproachingblindcorners,end
ofafence,shrubs,trees,orotherobjectsthatmayblock
yourviewofachild.
Towing
Ahitchkitisavailableforthismachineandcanbeobtained
bycontactinganAuthorizedToroDealer.Donottow
withoutrstinstallingthismanufacturerapprovedhitch.The
followingguidelinesapplywhentowingwiththeapproved
hitchkitinstalled.
•Towonlywithamachinethathasahitchdesignedfor
towing.Donotattachtowedequipmentexceptatthe
hitchpoint.
•Followthemanufacturer'srecommendationforweight
limitsfortowedequipmentandtowingonslopes.
•Neverallowchildrenorothersinorontowedequipment.
•Onslopes,theweightofthetowedequipmentmaycause
lossoftractionandlossofcontrol.
•Travelslowlyandallowextradistancetostop.
Service
SafeHandlingofFuel:
Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlinggasoline.Gasolineisextremelyammable
andthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipesandothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovethefuelcaporaddfuelwhentheengineis
running.
•Allowtheenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heaterorotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,rather
thanfromagasolinedispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilthefuelingis
complete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllthefueltank.Replacegascapandtighten
securely.
GeneralService:
•Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisanodorless,
deadlypoisonthatcankillyou.
•Keepallnutsandboltstight,especiallytheblade
attachmentbolts,andtobesuretheequipmentisinsafe
workingcondition.
5
•Neverinterferewiththeintendedfunctionofasafety
deviceorreducetheprotectionprovidedbyasafety
device.Checktheirproperoperationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebrisbuild
up.Cleanupoilorfuelspillageandremoveanyfuel
soakeddebris.Allowmachinetocoolbeforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforerestarting.
•Nevermakeanyadjustmentsorrepairswiththeengine
running.
•Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer’srecommended
parts,whennecessary.
•Mowerbladesaresharp.Wrapthebladeorweargloves,
anduseextracautionwhenservicingthem.
•Checkforproperbrakeoperationfrequently.Adjustand
serviceasrequired.
•Maintainorreplacesafetyandinstructionlabelsas
necessary.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
maynotbeincludedintheANSIstandards.
•Stoptheengine,movethemotioncontrolleverstoneutral
andoutwardtotheparkposition,disengagetheblade
controlswitch,removekeybeforeanddisconnectspark
plugwire(s)performinganyservice,repairs,maintenance
oradjustments.
•Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjustorservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
•UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Ifloadingthemachineontoatrailerortruck,useasingle,
full-widthramponly.Therampangleshouldnotexceed
15degrees.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
107-3069
1.Warning-thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotweartheseatbeltwhentherollbaris
down.
3.ReadtheOperator’smanual;driveslowlyandcarefully.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
8
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlockthe
deckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
117–1158
1.Bypassleverpositionfor
operatingthemachine.
2.Bypassleverpositionfor
pushingthemachine.
115-9632
1.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
5.Fast
2.Bladecontrolswitch—On6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
9
115-9630
1.ReadtheOperator'sManualbeforeperformingany
maintenance.
4.Checkthehydraulicoilevery25hours
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
6.Lubricatethecasterwheelevery25hours
112-9840
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
117-5344
1.Lock
2.ReadtheOperator'sManual
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
10
117-1194
1.Engine
117–2718
Model74845only
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
120-5466
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Crushing/dismembermenthazardofbystanders,
reversing—donotcarrypassengers,lookbehindanddown
whenreversing.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
4.Warning—donotusesplitramps,useafullrampwhen
transportingmachine.
8.Tippinghazard—donotturnathighspeeds,donotoperate
neardrop-offsonslopesgreaterthan15degrees,donotmow
slopesgreaterthan15degrees,avoidsuddenandsharp
turnswhileonslopes.
11
119-8983
1.Fuel2.Full
3.Half
4.Empty
119-8986
1.Fuel2.Full
3.Half
4.Empty
119-8987
1.Fuel2.Full
3.Half
4.Empty
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Connectthebattery.
2
Nopartsrequired
–
Checkthemoweradjustment.
IgnitionKey1
Hosecoupling1
Operator'sManual
1
EngineOperator'sManual
1
3
OperatorTrainingMaterial
1
CompletetheSetup.
1
ConnectingtheBattery
NoPartsRequired
Procedure
1.Locatethebatteryandnegativebatterycableinthe
centerofthemachine.
2.Removetheblackplasticcapfromthenegativebattery
post.Removethefastenersfromthenegativebattery
cableandusethemtosecurethenegativebatterycable
tothenegativebatterypost(Figure4).
G010257
1
2
3
5
4
Figure4
1.Bolt4.Negativebatterypost
2.Washer5.Nut
3.Negativebatterycable
2
CheckingtheMower
Adjustment
NoPartsRequired
Procedure
Adjusttheside-to-sidelevelandthefront-to-rearbladeslope.
UsetherelevantproceduresintheOperator'sManualtoverify
thedeckislevelandmakeanyadjustmentsasnecessary.Refer
totheOperator'sManualformoreinformation.
13
3
CompletingtheSetup
Partsneededforthisprocedure:
1IgnitionKey
1Hosecoupling
1
Operator'sManual
1
EngineOperator'sManual
1
OperatorTrainingMaterial
Procedure
SettingUptheMotionControlLevers
Ifneeded,removetheupperbolt,washerandnutandraise
themotioncontrolleverstotheuprightposition.Securethe
motioncontrollevers.RefertoAdjustingtheMotionControl
LeversintheOperationSection.
RaisingtheROPS
RaisetheROPSintotheuprightpositionandsecureitin
place.RefertoUsingtheRolloverProtectionSystem(ROPS)
intheOperationSection.
CheckingtheTirePressure
Checkthefrontandreartiresforproperination.Referto
CheckingtheTirePressureintheOperator'sManualforthe
recommendedinationpressure.
CheckingtheSideDischargeChute
Removethepackingrestraintholdingthesidedischargechute
upandlowerthechuteintoplace.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checkthe
oillevelintheenginecrankcase;refertoCheckingtheOil
LevelintheOperator'sManual.
CheckingtheHydraulicOilLevel
CheckingtheMowerAdjustment
Themowerdeckwasleveledatthefactory.Ifthemower
isnotcuttinglevel,adjusttheside-to-sidelevelandthe
front-to-rearbladeslope.SeetheOperator'sManualforthe
properprocedure.
Beforeyoustarttheengineandusethemachine,checkthe
hydraulicoillevelinthereservoirbehindtheseat;referto
CheckingtheOilLevelintheOperator'sManual.
ReviewtheRemainingParts
Keepallthefollowingitemswiththemachine:
•IgnitionKey
•Hosecoupling
•Operator'sManual
•EngineOperator'sManual
•ViewtheOperatortrainingmaterialbeforeoperatingthe
machine.
14
ProductOverview
G015763
1
2
3
4
5
6
7
8
9
10
Figure5
1.Drivewheel4.Motioncontrollevers7.Frontcasterwheel
10.Deector
2.Operatorseat
5.Parkingbrake8.Anti-scalproller
3.Rolloverprotectionsystem
(ROPS)
6.Footrest
9.Footpedaldeckliftand
height-of-cut
G014766
1
2
3
4
Figure6
1.MowerDeck3.Engine
2.Drivewheel
4.Rolloverprotectionsystem(ROPS),foldeddown
15
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure7).
g017722
1
2
3
4
5
Figure7
1.Throttlecontrol4.Ignitionswitch
2.Choke5.Bladecontrolswitch(PTO)
3.Hourmeter
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,RunandOff.
ThekeywillturntoStartandmovebacktoRunuponrelease.
TurningthekeytotheOffpositionwillstoptheengine;
however,alwaysremovethekeywhenleavingthemachineto
preventtheenginefromaccidentallystarting(Figure7).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Movingthrottleleverforwardwillincreaseenginespeedand
movingthrottlelevertotherearwilldecreaseenginespeed.
Movingthethrottleforwardintothedetentisfullthrottle
(Figure7).
Choke
Usethechoketostartacoldengine.Pullthechokeknobup
toengageit.Pushdownonthechokeknobtodisengageit.
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades(
Figure7).
HourMeter
Thehourmeterrecordsthenumberofhoursthebladeshave
operated.Itoperateswhenthebladecontrolswitch(PTO)is
engaged.Usethesetimesforschedulingregularmaintenance
(Figure7).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorpositioncanbe
usedtoverifythelevelofgasolineinthetank(Figure8).
G020318
1
1
Figure8
1.Fuelgaugewindow
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthelever
ismoved.Movethecontrolleversoutwardfromthecenter
totheneutrallockpositionandexitthemachine(Figure5).
Alwayspositionthemotioncontrolleversintotheneutrallock
positionwhenyoustopthemachineorleaveitunattended.
ParkingBrakeLever
Theparkingbrakeleverislocatedonleftsideoftheconsole
(Figure5).Thebrakeleverengagesaparkingbrakeonthe
drivewheels.Pulltheleverupandrearwardtoengagethe
brake.Pushtheleverforwardanddowntodisengagethe
brake.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperatortolower
andraisethedeckfromtheseatedposition.Theoperatorcan
usethefootpedaltoliftthedeckbrieytoavoidobstacles
orlockthedeckinthehighestheight-of-cutortransport
position(
Figure5).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedaltolockthe
deckinaspeciccuttingheight.Onlyadjusttheheightofcut
whilemachineisnotmoving(
Figure5).
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesare
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
16
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,pets,orbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
•Attachmentschangethehandlingcharacteristics
ofthemachine.Useextracautionwhenusing
attachmentswiththemachine.
G015033
1
2
3
Figure9
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
17
UsingtheRolloverProtection
System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.
WARNING
Thereisnorolloverprotectionwhentherollbaris
inthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbaris
inthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearancepermits.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhenabsolutely
necessary.
1.Toraisetherollbar,removethehaircotterpinand
removethelockingpins.
2.Raisetherollbartotheuprightposition(
Figure10).
G015034
Figure10
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
3.Installthelockingpins.Securethepinsbyinstallingthe
haircotterpin(
Figure11).
G015035
1
2
3
2
Figure11
1.HoleinROPS
3.Hairpincotter
2.Lockingpin
4.Tolowertherollbar,removethehaircotterpinand
removethelockingpin(Figure11).
5.Lowertherollbartothedownposition.
6.Usethe2lockingandcotterpinstosecurethebar.
18
AddingFuel
•Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
•DoNotusegasolinecontainingmethanol.
•DoNotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Fuelstabilizer/conditionerkeepsgasolinefreshduring
storageof90daysorless.Whenstoringthemachinefor
longerperiods,drainthefuelsystem.
•Itcleanstheenginewhileitruns
•Iteliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
19
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythelevelof
gasolinebeforellingthetank(Figure12).
G020318
1
1
Figure12
1.Fuelgaugewindow
FillingtheFuelTank
Makesuretheengineisshutoffandthemotioncontrolsare
intheparkposition.
Important:Donotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresultin
fuelleakageordamagetotheengineoremissionsystem.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowbelowthe
operatingpositionverifythepresenceofgasoline
beforellingthetank(Figure12).
2.Slowlyaddregular,unleadedgasolineuntilthefuel
reachesthebaseofthellerneckFigure13.
G020304
1
2
3
4
Figure13
3.Installthefueltankcapsecurelyandtightenuntilit
“clicks.”Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngineOilLevel(page33).
20
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Toro TITAN ZX4820 Zero-Turn-Radius Riding Mower User manual

TITAN ZX4820 Zero-Turn-Radius Riding Mower
Toro
Brand
Toro
Model
TITAN ZX4820 Zero-Turn-Radius Riding Mower
Category
Lawnmowers
Type
User manual
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