PowerTec BG800 User manual

Brand: PowerTec

Model: BG800

Type: User manual

This manual is also suitable for

BG600
GB800A

Owner’s Manual

Model No. 11801 / 11802

6" / 8” BENCH GRINDER

QUESTION...

1•877•393•7121

10-0531

You will need this manual for safety instructions, operating procedures, and warranty.

Put it and the original sales invoice in a safe, dry place for future reference.

Visit us on the web at www.southerntechllc.com

6” BENCH GRINDER

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single

RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600

Wheel Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6”

Wheel Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4"

Arbor Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2”

NeT Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 lb.

8” BENCH GRINDER

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5

Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single

RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600

Wheel Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8”

Wheel Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1"

Arbor Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8”

NeT Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 lb.

TABLE OF CONTENTS

PRODUCTION

SPECIFICATIONS

SAFETY RULES 1

Work Preparation

Work Area Preparation

Tool Maintenance

Tool Operation

ASSEMBLY 3

OPERATION 6

MAINTENANCE 7

TROUBLESHOOTING 9

PARTS ILLUSTRATION & 10

LIST

WARRANTY 14

SECTION PAGE

Unpackaging

Tools Needed

Mounting Safety Shield Assembly

Mounting Work Rest

Mounting Grinder to Workbench

Power Source

Grounding Instructions

Extension Cords

Electrical Connections

Basic Precautions

Using the Cooling Tray

ON/OFF Switch

Sharpening Twist Drill Bits

Sharpening Lawn Mower Blades

Sharpening Chisels and Screwdriver Blades

General Maintenance

Wheel Replacement

Lubrication

Worklight Bulb Replacement

Keep Tool in Repair

6” Parts Illustration and List

8” Parts Illustration and List

SAFETY RULES

For your own safety, read and understand all warnings

and operating instructions before using any tool or

equipment.

Some dust created by operation of power tool contains

chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

To reduce your exposure to these chemicals: work in a

well ventilated area and work with approved safety

equipment. Always wear OSHA/NIOSH approved,

properly ﬁtting face mask or respirator when using such

tools.

Failure to follow these rules may result in serious personal

injury. Remember that being careless for even a fraction

of a second can result in severe personal injury.

WORK PREPARATION

• Wear proper apparel. Do not wear loose clothing,

gloves, neckties, rings, bracelets or other jewelry which

may get caught in moving parts of the tool.

• Nonslip protective footwear is recommended.

• Wear protective hair covering to contain long hair.

• Wear eye and hearing protection. Always use safety

glasses. Eye protection equipment should comply with

ANSI Z87.1 standards. Hearing equipment should

comply with ANSI S3.19 standards.

• Wear face mask or dust mask if operation is dusty.

• Be alert and think clearly. Never operate power tools

when tired, intoxicated or when taking medications that

cause drowsiness.

WORK AREA PREPARATION

• Keep work area clean. Cluttered work areas and

benches invite accidents.

• Work area should be properly lighted.

• Do not use the machine in a dangerous environment.

The use of power tools in damp or wet locations or in

rain can cause shock or electrocution.

• Three-prong plug should be plugged directly into

properly grounded, three-prong receptacle.

• Use the proper extension cord. Make sure your

extension cord is in good condition. It should have

grounding prong and should be of the correct gauge.

• Keep children and visitors away. Your shop is a poten-

tially dangerous environment. Children and visitors can

be injured.

• Make your workshop childproof with padlocks, master

switches or remove switch keys to prevent any uninten-

tional use of power tools.

TOOL MAINTENANCE

• Turn the machine "OFF", and disconnect the machine

from the power source prior to inspection.

• Maintain all tools and machines in peak condition. Keep

tools sharp and clean for best and safest performance.

• Follow instructions for lubricating and changing

accessories.

• Check for damaged parts. Check for alignment of

moving parts, binding, breakage, mounting and any

other condition that may affect tool's operation.

• Poorly maintained tools and machines can further

damage the tool or machine and/or cause injury.

• A guard or any other part that is damaged should be

repaired or replaced. Do not perform makeshift repairs.

TOOL OPERATION

• Avoid accidental start-up. Make sure that the tool is in

the “OFF” position before plugging in.

• Use the right tool for your job. Do not force your

tool or attachment to do a job for which it was not

designed.

• Disconnect tool when changing parts.

• Don't force the workpiece on the machine. Damage to

the machine and/or injury may result.

• Never leave tool running unattended. Turn the power off

and do not leave tool until it comes to a complete stop.

• Do not overreach. Loss of balance can make you fall

into a working machine, causing injury.

• Never stand on tool. Injury could occur if the tool tips, or

if you accidentally contact the cutting tool.

• Know your tool. Learn the tool’s operation, application

and speciﬁc limitations before using it.

• Use recommended accessories. Use of improper

accessories may cause damage to the machine or injury

to the user.

• Handle workpiece correctly. Keep hands away from

moving parts.

• Turn tool off if it jams.

• Do not stand in front of the bench grinder when starting

it. Stand to one side and turn the bench grinder ON.

Wait at the side for one minute until the grinder comes

up to full speed. There is always a possibility that

debris from a damaged grinding wheel may be

discharged toward the operator.

• Sparks and debris are normally produced during

grinding operations. Be sure that there are not any

ﬂammable materials in the vicinity. Frequently clean

grinding dust from the back of bench grinder.

• Replace a cracked or damaged grinding wheel

immediately. A damaged wheel can discharge debris at

a high velocity towards the operator.

• Carefully handle the grinding wheel since it is abrasive.

Prior to replacing a grinding wheel, check it for cracks.

Do not remove the labels from a grinding wheel.

• Never start the grinder when the wheel is in contact with

the workpiece.

WARNING

• Secure work. Always hold workpiece ﬁrmly against the

work rest.

• Do not use the bench grinder if the ﬂange nut or clamp

nut is missing or if the spindle shaft is bent. Frequently

clean grinding dust from beneath grinder.

• Tighten the spindle nut just enough to hold the grinding

wheel ﬁrmly to the bench grinder. Do not overtighten,

Excessive clamping force can damage the grinding

wheel.

• Adjust distance between wheel and work rest to

maintain 1/16 in. or less separation as the diameter

of the wheel decreases with use. The value of

separation used in the marking is to be the separation

recommended by the manufacturer but shall not be

more than 1/8 in.

• Only use the wheel ﬂanges provided with the grinder.

When selecting a replacement grinding wheel, verify

that the grinding wheel has a higher RPM rating than

the maximum RPM of the bench grinder.

• Never force the workpiece against a grinding wheel,

especially if the wheel is cold. Apply the workpiece

slowly, allowing the grinding wheel an opportunity to

warm up. This will minimize the chance of wheel

breakage.

• Never use the bench grinder with the wheel guards

removed.

• Do not grind using the sides of the grinding wheels.

CAUTION: Think safety! Safety is a combination of opera-

tor common sense and alertness at all times when tool is

being used.

Do not attempt to operate tool until it is completely

assembled according to the instructions.

WARNING

Figure 1 - Unpacking

SAFETY RULES

UNPACKAGING

Refer to Figure 1.

• Check for shipping damage. Check immediately

whether all parts and accessories are included. The

grinder itself comes assembled as one unit. Additional

parts(listed below) which need to be fastened to sander,

should be located and accounted for before assembling.

• The following items are included with your Bench

Grinder:

Item Description Qty.

A. Shield Bracket left 1

B. Shield Bracket right 1

C. Safety Shield Assembly - left (magniﬁed) 1

D. Safety Shield Assembly – right 1

E. Work Rest – left (grooved) 1

F. Work Rest – right (ﬂat) 1

G. Work Rest Brackets 2

H. Rear Shield Bracket Knobs 2

I. Work Rest Knobs 2

J. Safety Shield Knobs 2

K. Washers (6 mm) 4

L. Washers (5 mm) 2

M. Lock Washers (6 mm) 2

• Carefully remove the tool and any accessories from the

box.

• Make sure that all items listed in the packing list are

included.

• Inspect the tool carefully to make sure no breakage

or damage occurred during shipping. Do not discard the

packing material until you have carefully inspected and

satisfactorily operated the tool.

Do not use the machine until it is completely assembled

and you have read and understood the entire operating

manual.

TOOLS NEEDED

You will need the following tools to assemble and adjust

the machine. (The tools are not included.)

• Combination Wrench (3) 7mm, 10mm, 12mm

• Phillips Head Screwdriver

• Adjustable Wrench

ASSEMBLY

WARNING

A B E F

G G

H J J

K L M

Figure 1

ASSEMBLY

MOUNTING SAFETY SHIELD ASSEMBLY

Refer to Figure 2

• Fasten the Safety Shield Assemblies to the Safety

Shield Brackets using the Safety Shield knobs and the

5mm washers. NOTE: The slotted part of the safety

shield bracket must face towards the grinding wheel

guard.

• Attach the Safety Shield Assembly and bracket to the

wheel guard using a washer, lock washer and rear

shield bracket knob.

Figure 2

MOUNTING WORK REST

Refer to Figure 3

• Remove the knob, star washer, and washer from the

carriage bolt on the lower portion of wheel guard.

• Using the slotted screw, lock washer, washer and

fastening knob, attach the work rest bracket to the

inside of the wheel guard as shown.

NOTE: The grooved work rest mounts on the left side.

NOTE: The work rest bracket’s lower slot must be

positioned over the pin on the guard.

• With the remaining fastening knob, install the work rest

to the bracket.

NOTE: Adjust the distance between the wheel and the

work rest to maintain 1/16 in. or less separation as the

diameter of the wheel decreases with use.

Figure 3

MOUNTING GRINDER TO WORKBENCH

Refer to Figure 4

Always make sure your bench grinder is securely mounted

to a workbench. Failure to do so could result in an acci-

dent resulting in possible serious personal injury.

• Use 1/4 in. bolts, washers, and nuts (not included). The

bolt length should be 1-1/2 in. plus the thickness of the

workbench.

• Locate and mark the holes where the grinder is to be

mounted.

• Drill four 3/8 in. diameter holes through workbench.

• Place sander on workbench, aligning holes in base with

holes drilled in workbench.

• Insert four 1/4 in. diameter bolts and washers and attach

nuts securely.

Figure 4

WARNING

Hex Bolt

Washer

Lock Washer

Hex Nut

Rear Shield

Bracket Knob

Lock Washer

Washer

Small Knob

Small Washer

Shield Bracket

(Right)

Safety Shield

(Right)

Knob

Star Washer

Washer

Work Rest

Assembly

ASSEMBLY

POWER SOURCE

Do not connect to the power source until the machine is

completely assembled.

The machine is wired for 120 volts, 60 HZ alternating cur-

rent. Before connecting the machine to the power source,

make sure the switch is in the “OFF” position. Running

the unit on voltages which are not within range may cause

overheating and motor burn-out. Heavy loads require that

voltage at motor terminals be no less than the voltage

speciﬁed on nameplate.

GROUNDING INSTRUCTIONS

Improper connection of equipment grounding conductor

can result in the risk of electrical shock.

• The machine should be grounded while in use to protect

operator from electrical shock.

• In the event of an electrical short circuit, grounding

reduces the risk of electrical shock by providing an

escape wire for the electric current.

• This machine is equipped with an approved 3-conductor

cord rated at 120V and a 3-prong grounding type plug

for your protection against shock hazards.

• Grounding plug should be plugged directly into a

properly installed and grounded 3-prong grounding-type

receptacle, as shown (Figure 5).

• The plug must be plugged into an outlet that is properly

installed and grounded in accordance with all local

codes and ordinances.

• Check with a qualiﬁed electrician or service personnel

if these instructions are not completely understood or if

in doubt as to whether the tool is properly grounded.

• Do not modify plug provided. If it will not ﬁt in outlet,

Have a proper outlet installed by a qualiﬁed electrician.

Use only 3-wire extension cords, that have 3-prong

grounding type plugs and matching 3-conductor

receptacles that accept the machine’s plug, as show in

Figure 5.

Figure 5

Do not permit ﬁngers to touch the terminals of plug when

installing or removing from outlet.

• Inspect tool cords periodically, and if damaged, have it

repaired by an authorized service facility.

• The conductor with insulation having an outer surface

that is green with or without yellow stripes is the

equipment-grounding conductor. If repair or

replacement of the electric cord or plug is necessary,

do not connect the green (or green and yellow) wire to a

live terminal.

• A temporary 3-prong to 2-prong grounding adapter (see

Figure 6) may be used to connect this plug to a

matching 2-conductor receptacle as shown in ﬁgure 6.

The temporary adapter should be used only until a

properly grounded outlet can be installed by a qualiﬁed

electrician.

Figure 6

In Canada, the use of temporary adapter is not permitted

by the Canadian Electric Code. Where permitted, the rigid

green tab or terminal on the side of the adapter must be

securely connected to a permanent electrical ground such

as a properly grounded water pipe, a properly grounded

outlet box or a properly grounded wire system.

• Many cover plate screws, water pipes and outlet boxes

are not properly grounded. To ensure proper grounding

means that it must be tested by a qualiﬁed electrician.

EXTENSION CORDS

Use proper extension cords. Make sure the extension

cord is in good condition. Use only 3-wire extension

cords that have 3-prong grounding type plugs and 3-pole

receptacles which accept the tool plug. When using an

extension cord, make sure to use one heavy enough to

carry the current of the machine. An undersized cord will

cause a drop in the voltage, resulting in loss of power and

overheating. Use the table to determine the minimum wire

size (A.W.G.) extension cord.

Extension Cord Length

Wire Size…………….. A.W.G.

Up to 25 ft…………… 16 gauge

NOTE: Using extension cords over 25 ft. long is not rec-

ommended.

WARNING

The following section is designed to give instructions on

the basic operations of this bench grinder. However, it is

in no way comprehensive of every grinder application. It is

strongly recommended that you read books, trade maga-

zines, or get formal training to maximize the potential of

your grinder and to minimize the risks.

BASIC PRECAUTIONS

To be efﬁcient and work as designed, your tools should be

kept sharp. Dull tools can and will cause accidents.

Bench Grinders are ideal for sharpening tools such as

chisels, planer blades, scissors, etc., and for removing

rust or corrosion.

Never sharpen or grind anything made of aluminum,

brass, or copper.

Grinders remove material rapidly so pressure is the key to

efﬁcient grinding.

The proper way to sharpen a tool and avoid overheating is:

• Keep the object in constant motion, moving it at an even

pace.

• Never force a tool against the grinding wheel.

• Keep the tool cool by using either the coolant tray or a

pan of water.

• The grinding wheel should rotate “into” the object being

sharpened.

USING THE COOLING TRAY

Refer to Figure 7

The built-in cooling tray allows you to cool overheated

workpieces. Simply pull out the tray and ﬁll half way with

appropriate coolant.

Figure 7

OPERATION

MOTOR

This grinder is equipped with a 120V motor with the

following speciﬁcations:

6-in Model 8-in model

Voltage 120 120

Amps 2.1 3.5

Hertz 60 60

Phase Single Single

RPM 3600 3600

ELECTRICAL CONNECTIONS

• Turn the switch off and disconnect the machine from

power source before any repair or maintenance work.

• Some electrical wiring and connection work must be

performed by qualiﬁed electrician in accordance with

local regulations.

• The Motor is rated for used at 120 Volts. Connect this

machine to 3-Conductor Power outlet with appropriate

rating only.

• Use only 3-pronged Extension Power Cord with

appropriate rating with this machine.

• When changing the power cord, use only a 3-pronged

Power Cord with appropriate rating.

• The Power switch is a Single Pole Rocker switch. Keep

the area secure to prevent accidents.

WARNING

Collant Tray

ON/OFF SWITCH

See Figure 8.

The Bench Grinder features a front access On/Off switch

for convenience and safety.

Figure 8

SHARPENING TWIST DRILL BITS

Refer to Figure 9.

Drill bits are best sharpened on a sharpening jig (available

at most hardware stores). Begin on one side of the point

at the existing angle, then twist the bit while maintaining

contact with the grinding surface. Sharpen only the tip.

This technique requires considerable practice, so take

your time and make a few “dry runs” ﬁrst with the grinder

off. Be sure to maintain the original cutting edge angle as

this is important to the efﬁciency of your bits. One work

rest has a V-groove angled to ﬁt most drill bits.

Figure 9

SHARPENING LAWN MOWER BLADES

Refer to Figure 10.

Lawn mower blades are usually sharpened on only one

edge and dressed up slightly on the other. Perform this

sharpening process on both cutting ends of the blade.

After sharpening, be sure to balance the blade by remov-

ing additional material.

Figure 10

An unbalanced lawn mower blade may cause excessive

vibration which will damage the lawn mower.

SHARPENING CHISELS AND SCREWDRIVER

BLADES

Refer to Figure 11.

When sharpening chisels and screwdrivers, work rest

should support the chisel at the correct angle against the

wheel.

Figure 11

Always wear safety goggles or safety glasses with side

shields during power tool operation or when blowing dust.

If operation is dusty, also wear a dust mask.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most

plastics are susceptible to damage from various types of

commercial solvents and may be damaged by their use.

Use clean cloths to remove dirt, dust, oil, grease, etc.

Do not at any time let brake ﬂuids, gasoline, petroleum-

based products, penetrating oils, etc., come in contact

with plastic parts. Chemicals can damage, weaken or

destroy plastic which may result in serious personal injury.

Always disconnect the bench grinder from the power

source before performing any assembly or adjustment.

Failure to do so could result in accidental starting resulting

in possible serious personal injury.

MAINTENANCE

Switch

WARNING

WARNING WARNING

WARNING

Off On

Screwdriver

Lawn Mower Blade

Vise

MAINTENANCE

WHEEL REPLACEMENT

Refer to ﬁgure 12

When replacing a grinding wheel, be sure to obtain one

with a safe rated speed at least as high as the “no load

speed” RPM marked on the data plate of the grinder and

which is marked to comply with ANSI B7.1.

To replace the grinding wheel:

• Unplug the grinder.

• Remove the wheel cover by loosening the screws.

• Loosen the wheel nut in a clockwise direction for the left

side and a counterclockwise direction for the right side.

• Remove the outer ﬂange and grinding wheel.

• To install a new grinding wheel, reverse the above

procedure.

NOTE: Be sure the grinding wheel and outer ﬂange are

properly seated on the spindle shaft.

DO NOT OVER-TIGHTEN the lock nut as this may dam-

age the abrasive wheels and cause serious injury

to the operator.

Electric tools used on ﬁberglass material, wallboard,

spackling compounds, or plaster are subject to acceler-

ated wear and possible premature failure because the

ﬁberglass chips and grindings are highly abrasive to

bearings, brushes, commutators, etc. Therefore, it is not

recommended to use this tool for extended work on these

types of materials. However, if you do work with any of

these materials, it is extremely important to clean the tool

using compressed air.

Always wear safety goggles or safety glasses with side

shields during power tool operation or when blowing dust.

If operation is dusty, also wear a dust mask.

LUBRICATION

All of the bearings in this tool are lubricated with a suf-

ﬁcient amount of high grade lubricant for the life of the unit

under normal operating conditions. Therefore, no further

lubrication is required.

WARNING

Figure 12

Screw(s)

Wheel Nut

Outer Flange

Grinding

Wheel

Inner Flange

Spindle Shaft

Spark Deﬂector

Lock Washer

Hex Nut

Left Work Rest

(Grooved)

Washer

Star Washer

Knob

TROUBLESHOOTING

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Motor does not run. 1. Machine not plugged in.

2. Power switch in OFF position.

3. Power cord is faulty.

4. Fuses or circuit breaker is open.

5. Damaged motor.

1. Plug power cord into electrical receptacle.

2. Flip switch to ON position.

3. Replace power cord.

4. Overloaded electrical circuit.

5. Return Unit

Motor does not have

full power.

1. Incorrect line voltage.

2. Damaged motor.

1. Have a qualiﬁed electrician check line for

proper voltage.

2. Return Unit

Motor runs hot 1. Motor is overloaded.

2. Poor air circulation around motor.

1. Reduce pressure on workpiece.

2. Remove any blockage around motor.

Motor stalls or runs

slow.

1. Motor is overloaded.

2. Incorrect line voltage.

3. Capacitor has failed.

1. Reduce pressure on workpiece.

2. Have a qualiﬁed electrician check line for

proper voltage.

3. Replace capacitor.

Fuse blows or circuit

breaker trips.

1. Motor overloaded.

2. Overloaded electrical circuit

breaker.

3. Wrong fuse or circuit breaker

4. Undersized or excessive length of

extension cord.

5. Grinding wheels are blocked.

1. Reduce pressure on workpiece.

2. Reduce the amount of items on circuit.

3. Replace with correct fuse or circuit breaker.

4. Use correct size.

5. Unplug machine and remove obstruction.

WORKLIGHT BULB REPLACEMENT

Refer to Figure 13

Follow these instructions to replace a burnt out bulb:

• Unplug the grinder.

• Remove the two Phillips head screws from the top of

worklight housing.

• Remove worklight housing.

• While gently pushing in bulb, turn bulb to left to release.

• Place new bulb into bulb receptacle and gently push in

while turning to the right until bulb is fully seated.

• Reinstall the worklight housing using the two Phillips

head screws.

To avoid the risk of ﬁre, always use a 12v bulb with a watt-

age no greater than 10w.

KEEP TOOL IN REPAIR

• If power cord is worn, cut or damaged in any way, do

not operate the machine.

• Replace any worn, damaged, or missing parts. Use

parts listed to order parts.

• Any attempt to repair motor may create a hazard unless

repair is done by a qualiﬁed service technician.

• Call the customer line at 1-877-393-7121.

Figure 13

WARNING

Tighten

Release

Worklight Housing

6” BENCH GRINDER PARTS ILLUSTRATION

6” BENCH GRINDER PARTS LIST

38 11801038 SPRING WASHER, Ø6 4

39 11801039 FLAT WASHER, Ø6 4

40 11801040 RIGHT EYESHIELD ROD 1

41 11801041 I HEX NUT, M4 8

42 11801042 EYESHIELD 1

43 11801043 RIGHT EYESHIELD PRESSURE PLATE 1

11801044 CROSS RECESSED COUNTERSUNK

HEAD SCREW, M4 x 10 4

11801045 RIGHT SPARKLE DEFLECTOR 1

46 11801046 PHILLIPS SCREW, M4 x 6 8

47 11801047 TIE WIRE PLATE 2

11801048 LAMP COVER BASE 2

11801049 LOCK NUT FOR LAMP BASE 2

50 11801050 PHILLIPS SCREW, M4 x 30 4

51 11801051 LAMP COVER 2

52 11801052 PHILLIPS SCREW, M4 x 6 8

11801053 BULB BASE 2

11801054 BULB 2

55 11801055 PHILLIPS SCREW, M5 x 10 6

56 11801056 LOCK KNOB FOR EYESHIELD, M5 x 14 2

57 11801057 LOCK KNOB FOR WORK REST, M6 x 16 2

58 11801058 RIGHT MOVABLE WORK REST 1

59 11801059 LOCK NUT 2

60 11801060 TOOTH LOCKED WASHER, Ø5 2

61 11801061 BIG FLAT WASHER, Ø5 2

62 11801062 RIGHT FIX WORK REST 1

63 11801063 RIGHT INNER WHEEL GUARD 1

64 11801064 LEFT WHEEL GUARD COVER 1

65 11801065 I HEX NUT, M12 LEFT 1

66 11801066 60# GRINDING WHEEL, P150x20x12.7 1

67 11801067 LEFT SPARKLE DEFLECTOR 1

68 11801068 MAGNIFYING GLASS 1

69 11801069 LEFT EYE SHIELD PRESSURE PLATE 1

70 11801070 LEFT EYE SHIELD ROD 1

71 11801071 LEFT INNER SAFETY GUARD 1

72 11801072 LEFT FIXED WORK REST 1

73 11801073 LEFT MOVABLE WORK REST 1

74 11801074 STRAIN RELIEF PLATE 2

Key No. Part No. Part Name Qty Key No. Part No. Part Name Qty

1 11801001 COOLANT TRAY 1

2 11801002 COOLANT TRAY BASE ASSEMBLY 1

3 11801003 PHILLIPS SCREW, M4 x 8 4

4 11801004 SPRING WASHER, Ø4 10

5 11801005 FLAT WASHER, Ø4 14

6 11801006 CAPACITOR SUPPORT 1

7 11801007 I HEX NUT, M8 1

8 11801008 CAPACITOR (25uF/300V) 1

9 11801009 HEXAGON HEADED BOLT, M6 x 18 2

11801010 PHILLIPS SCREW, M4 x 10 4

11 11801011 TOOTHED LOCK WASHER, Ø4 1

12 11801012 RUBBER FOOT 4

13 11801013 CLAMPER CORE-WIRE PLATE 1

14 11801014 CABLE WITH PLUG 1

15 11801015 CORD CLIP 3

16 11801016 BASE 1

17 11801017 SWITCH PLATE 1

18 11801018 PHILLIPS SCREW, M5 x 8 2

19 11801019 SWITCH 1

20 11801020 WHEEL FLANGE 4

21 11801021 36# GRINDING WHEEL, P150x20x12.7 1

22 11801022 I HEX NUT, M12 1

23 11801023 RIGHT WHEEL GUARD COVER 1

24 11801024 STEP BOLT, M5 x 51 2

25 11801025 PHILLIPS SCREW, M5 x 48 4

26 11801026 PHILLIPS SCREW, M4 x 118 4

27 11801027 FLAT WASHER, Ø5 2

28 11801028 END CAP 2

29 11801029 BALL BEARING, 180202 2

30 11801030 WAVE WASHER, D35 1

31 11801031 STATOR 1

32 11801032 WIRE BUSHING 1

33 11801033 SPECIAL NUT 2

34 11801034 ROTOR 1

35 11801035 SPRING WASHER, Ø5 10

36 11801036 I HEX NUT, M5 4

37 11801037 LOCK KNOB FOR EYESHIELD ROD, M6 x 30 2

8” BENCH GRINDER PARTS ILLUSTRATION

8” BENCH GRINDER PARTS LIST

38 11802038 SPRING WASHER, Ø6 2

39 11802039 FLAT WASHER, Ø6 2

40 11802040 RIGHT EYESHIELD ROD 1

41 11802041 I HEX NUT, M4 4

42 11802042 EYESHIELD 1

43 11802043 RIGHT EYESHIELD PRESSURE PLATE 1

11802044 CROSS RECESSED COUNTERSUNK

HEAD SCREW, M4 x 10 4

11802045 RIGHT SPARKLE DEFLECTOR 1

46 11802046 PHILLIPS SCREW, M4 x 6 8

47 11802047 TIE WIRE PLATE 2

11802048 LAMP COVER BASE 2

11802049 LOCK NUT FOR LAMP BASE 2

50 11802050 PHILLIPS SCREW, M4 x 30 4

51 11802051 LAMP COVER 2

52 11802052 PHILLIPS SCREW, M4 x 6 4

11802053 BULB BASE 2

11802054 BULB 2

55 11802055 PHILLIPS SCREW, M5 x 10 6

56 11802056 LOCK KNOB FOR EYESHIELD, M5 x 14 2

57 11802057 LOCK KNOB FOR WORK REST, M6 x 16 2

58 11802058 RIGHT MOVABLE WORK REST 1

59 11802059 LOCK NUT 2

60 11802060 TOOTH LOCKED WASHER, Ø5 2

61 11802061 BIG FLAT WASHER, Ø5 2

62 11802062 RIGHT FIX WORK REST 1

63 11802063 RIGHT INNER WHEEL GUARD 1

64 11802064 LEFT WHEEL GUARD COVER 1

65 11802065 I HEX NUT, M16 LEFT 1

66 11802066 60# GRINDING WHEEL, P200x25x15.9 1

67 11802067 LEFT SPARKLE DEFLECTOR 1

68 11802068 MAGNIFYING GLASS 1

69 11802069 LEFT EYE SHIELD PRESSURE PLATE 1

70 11802070 LEFT EYE SHIELD ROD 1

71 11802071 LEFT INNER SAFETY GUARD 1

72 11802072 LEFT FIXED WORK REST 1

73 11802073 LEFT MOVABLE WORK REST 1

74 11802074 STRAIN RELIEF PLATE 2

75 11802075 FLAT WASHER, Ø8 2

Key No. Part No. Part Name Qty Key No. Part No. Part Name Qty

1 11802001 COOLANT TRAY 1

2 11802002 COOLANT TRAY BASE ASSEMBLY 1

3 11802003 PHILLIPS SCREW, M4 x 8 3

4 11802004 SPRING WASHER, Ø4 10

5 11802005 FLAT WASHER, Ø4 14

6 11802006 CAPACITOR SUPPORT 1

7 11802007 I HEX NUT, M8 1

8 11802008 CAPACITOR (25uF/300V) 1

9 11802009 HEXAGON HEADED BOLT, M6 x 20 2

11802010 PHILLIPS SCREW, M4 x 10 4

11 11802011 TOOTHED LOCK WASHER, Ø4 1

12 11802012 RUBBER FOOT 4

13 11802013 CLAMPER CORE-WIRE PLATE 1

14 11802014 CABLE WITH PLUG 1

15 11802015 CORD CLIP 3

16 11802016 BASE 1

17 11802017 SWITCH PLATE 1

18 11802018 PHILLIPS SCREW, M5 x 8 2

19 11802019 SWITCH 1

20 11802020 WHEEL FLANGE 4

21 11802021 36# GRINDING WHEEL, P200x25x15.9 1

22 11802022 I HEX NUT, M16 1

23 11802023 RIGHT WHEEL GUARD COVER 1

24 11802024 STEP BOLT, M5 x 51 2

25 11802025 PHILLIPS SCREW, M5 x 48 4

26 11802026 PHILLIPS SCREW, M4 x 148 4

27 11802027 FLAT WASHER, Ø5 6

28 11802028 END CAP 2

29 11802029 BALL BEARING, 180203 2

30 11802030 WAVE WASHER, D40 1

31 11802031 STATOR 1

32 11802032 WIRE BUSHING 1

33 11802033 SPECIAL NUT 2

34 11802034 ROTOR 1

35 11802035 SPRING WASHER, Ø5 10

36 11802036 I HEX NUT, M5 4

37 11802037 LOCK KNOB FOR EYESHIELD ROD, M6 x 30 2

WARRANTY

Thank you for investing in a POWERTEC power tool. These products have been designed and manufactured to meet

high quality standards and are guaranteed for domestic use against defects in workmanship or material for a period of

12 months from the date of purchase. This guarantee does not affect your statutory rights.

SOUTHERN TECHNOLOGIES LLC. BENCH TOP AND STATIONARY POWER TOOL

LIMITED 1 YEAR WARRANTY AND 30-DAY SATISFACTION GUARANTEE POLICY

POWERTEC products are designed and manufactured by Southern Technologies LLC. All warranty communications

should be directed to Southern Technologies LLC. 206 Terrace Dr. Mundelein, IL 60060, Attn: POWERTEC technical

service; or by calling 1-877-393-7121 (toll free), 9 AM to 5 PM, Mondy through Friday, US Central Time.

30- DAY SATISFACTION GUARANTEE POLICY

During the ﬁrst 30 days after the date of purchase, if you are dissatisﬁed with the performance of this POWERTEC tool

for any reason, you may return the tool to the retailer from which it was purchased for a full refund or exchange. You

must present proof of purchase and return all original equipment packaged with the original product. The replacement

tool will be covered by the limited warranty for the balance of the one year warranty period.

LIMITED ONE YEAR WARRANTY

This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the

date of purchase. This warranty is speciﬁc to this tool. Southern Technologies, LLC reserves the right to repair or

replace the defective tool, at its discretion.

HOW TO OBTAIN SERVICE

To obtain service for this POWERTEC tool you must return it, freight prepaid, to an authorized POWERTEC service

center for bench top and stationary power tools. You may obtain the location of the authorized service center nearest

you by calling (toll free) 1-877-393-7121 or by logging on to the POWERTEC website at www.southerntechllc.com.

When requesting warranty service, you must present the proof of purchase documentation, which includes a date of

purchase. The authorized service center will either repair or replace any defective part, at our option at no charge to

you. The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty

period.

WHAT IS NOT COVERED

This warranty applied to the original purchaser at retailer and may not be transferred.

This warranty does not cover consumable items such as saw blades, knives, belts, discs, cooling blocks and sleeves.

This warranty does not cover required service and part replacement resulting from normal wear and tear, including

accessory wear.

This warranty does not cover any malfunction, failure or defect resulting from:

1) misuse, abuse, neglect and mishandling not in accordance with the owner's manual.

2) damage due to accidents, natural disasters, power outage, or power overload.

3) commercial or rental use.

4) alteration, modiﬁcation or reapair by other than an authorized service center for POWERTEC product.

DISCLAIMER

To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or

FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under

state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct,

indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty

lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may

not apply to you. This warranty gives you speciﬁc legal rights, and you may also have other rights which vary from state

to state. Southern Technologies LLC., makes no warranties, representations, or promises as to the quality or

performance of its power tools other than those speciﬁcally stated in this warranty.

WARRANTY

Southern Technologies, LLC

206 Terrace Drive

Mundelein, Illinois 60060

PowerTec BG800 User manual

Brand: PowerTec

Model: BG800

Type: User manual

This manual is also suitable for

BG600
GB800A

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PowerTec BG800 User manual

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PowerTec BG800 User manual

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