Bison 120
© Terex 2018
MOBILE CRUSHER
Issue Date: 20-07-2018
Language: English (en)
Revision No.: 2.0
Original Intructions
Operations Manual
EvoQuip
200 Coalisland Road
Dungannon, Co. Tyrone
BT71 4DR
Telephone: +44 (0) 28 8774 0701
Record of Revisions
Operations Manual
Bison 120
20-07-2018
Page 1
Revision 2.0
Record of Revisions
Revision
Number Reason for Change Date
1.0 Introduction of the new Bison 120 manual August 2016
1.1 Start Up Procedure Update
Maintenance Updates
Greasing Schedule Updates
Other General Updates
2 May 2017
2.0 California 65 Proposition updated. Safety Decals added.
Emergency Stop Locations Updated.
Jaw lifting points updated.
20 July 2018
Record of Revisions
Operations Manual
Bison 120
20-07-2018
Page 2
Revision 2.0
Intentionally Left Blank
Table of Content
Operations Manual
Bison 120
20-07-2018
Page 1
Revision 2.0
Table of Content
1 Introduction ................................................................................................ 1-2
1.1 Notes to the Operations Manual.....................................................................1-2
(1) Units...........................................................................................................1-2
(2) Optional Equipment ...................................................................................1-3
1.2 Safety Information ..........................................................................................1-3
(1) Safety Warning Symbol .............................................................................1-3
(2) ANSIHazardClassicationSystem ..........................................................1-3
(3) California Proposition 65 Warnings ...........................................................1-4
1.3 Intended Use ..................................................................................................1-4
1.4 Prohibited Use ................................................................................................ 1-4
1.5 Declaration of Conformity ............................................................................... 1-4
1.6 Warranty .........................................................................................................1-4
1.7 Copyright ........................................................................................................1-5
1.8 Bulletin Distribution and Compliance..............................................................1-5
1.9 Contacting the Manufacturer ..........................................................................1-6
1.10 Transfer of Machine Ownership .....................................................................1-6
2 Safety .......................................................................................................... 2-2
(1) Safety Warning Symbol .............................................................................2-2
(2) ANSIHazardClassicationSystem ..........................................................2-2
(3) Property Damage Messages .....................................................................2-3
(4) Positions of Safety Signs on the machine .................................................2-3
2.2 Personal Safety ..............................................................................................2-8
(1) Personal Protective Equipment .................................................................2-8
2.3 Work Area Safety ...........................................................................................2-9
(1) General Work Area Guidelines ..................................................................2-9
(2) Safety Warnings and Labels ......................................................................2-9
(3) Modications .............................................................................................. 2-9
(4) Transportation Safety ..............................................................................2-10
(5) Operation Safety ...................................................................................... 2-10
(6) Hydraulic and Pneumatic Safety .............................................................2-12
(7) Electrical Safety .......................................................................................2-13
(8) Maintenance Safety .................................................................................2-14
(a) Maintenance and Repairs During Operation; Disposal of Parts and
Consumable’s .....................................................................................2-14
(9) Gas, Dust, Steam, Smoke .......................................................................2-16
(10) Hazardous Substances ...........................................................................2-16
(11) Noise Levels ............................................................................................2-16
(12) Fire Hazards ............................................................................................2-17
(13) Exclusion Zones ......................................................................................2-18
(a) Magnet ................................................................................................2-18
2.4 Emergency Stop Locations ..........................................................................2-19
Table of Content
Operations Manual
Bison 120
20-07-2018
Page 2
Revision 2.0
3 Technical Data ............................................................................................ 3-2
3.1 MachineSpecications ...................................................................................3-2
(1) MachineComponentsSpecications ........................................................3-2
(a) Jaw Crusher ..........................................................................................3-2
(b) Grizzly Feeder with Hopper ..................................................................3-2
(c) Power Unit ............................................................................................3-3
(d) Extracting Belt .......................................................................................3-3
(2) Tracks ........................................................................................................3-3
3.2 Dimensions .....................................................................................................3-4
(1) Working Range and Transport Diagrams ..................................................3-4
3.3 Noise Emissions ............................................................................................. 3-5
3.4 Operating Temperature Range ....................................................................... 3-5
4 Machine Description .................................................................................. 4-2
4.1 General Information ........................................................................................4-2
(1) IdenticationPlate .....................................................................................4-2
(2) Machine References .................................................................................. 4-3
(3) Machine Components ................................................................................ 4-4
4.2 Systems ..........................................................................................................4-5
(1) Power Unit .................................................................................................4-5
(2) Crushing System .......................................................................................4-5
(a) Jaw Crusher ..........................................................................................4-5
(b) Dust Eliminating System (Optional) ......................................................4-5
(3) Feed System..............................................................................................4-5
(a) Vibrating Feeder....................................................................................4-5
(4) Conveying System ..................................................................................... 4-5
(a) Extracting Belt .......................................................................................4-5
(b) Magnetic Belt (Optional) .......................................................................4-5
(5) Twin Track Undercarriage .......................................................................... 4-6
(6) Maintenance Platform ................................................................................ 4-6
(7) Chassis ......................................................................................................4-6
(8) Guards .......................................................................................................4-6
4.3 Control and Display Elements ........................................................................4-7
(1) Control Panel .............................................................................................4-7
(2) Radio Control ............................................................................................. 4-8
4.4 Optional Equipment ........................................................................................ 4-9
4.5 Applications ..................................................................................................4-10
5 Transportation ............................................................................................ 5-2
5.2 Placing the Machine into the Transport Position ............................................5-4
(1) Placing The Extraction Belt Into Transport Position ...................................5-5
5.3 Loading the Machine for Transport.................................................................5-8
(1) Prior to Haulage ......................................................................................... 5-8
(2) Tracking Machine onto Trailer ...................................................................5-9
(3) Lifting Machine onto Trailer .....................................................................5-10
(4) Ready for Transport .................................................................................5-12
(5) Transport Tie-Down Points ......................................................................5-13
Table of Content
Operations Manual
Bison 120
20-07-2018
Page 3
Revision 2.0
5.4 Removing Machine from the Low Loading Trailer ........................................5-14
(1) Tracking the Machine off the Transporter ................................................5-15
(2) Lifting Machine off the Trailer ...................................................................5-16
6 Initial Setup and Adjustments .................................................................. 6-2
6.2 Initial Inspection Check ..................................................................................6-3
6.3 Machine Location Considerations ..................................................................6-3
6.4 Measures Before Setup..................................................................................6-4
6.5 Measures After Long-Term Standstill .............................................................6-4
6.6 Pre-Operating checks .....................................................................................6-5
(1) Checking Engine Oil Level ........................................................................6-5
(2) Checking Diesel Level ...............................................................................6-6
(3) Checking Hydraulic Oil Level Check .........................................................6-7
(4) Checking Track Tension .............................................................................6-7
6.7 Setting Up the Machine ..................................................................................6-8
6.8 Setup ..............................................................................................................6-9
(1) Starting the Engine ....................................................................................6-9
(2) Placing the Extraction Belt Into Working Position ....................................6-11
(3) Setting the Crusher Discharge Opening ..................................................6-12
6.9 Introducing Material to Machine ...................................................................6-13
6.10 Initial Startup and Running In .......................................................................6-14
7 Standard Operating Procedures .............................................................. 7-2
7.2 Pre Operating Checks ....................................................................................7-3
7.3 Initial Startup ..................................................................................................7-4
7.4 Start Up ..........................................................................................................7-5
7.5 Manoeuvring ...................................................................................................7-8
(1) Tracking the Machine ................................................................................7-9
(2) Remote Tracking......................................................................................7-10
(3) Remote Tracking with Umbilical Cable ....................................................7-12
7.6 Standard Operation via Radio Remote ........................................................7-13
7.7 Shutdown .....................................................................................................7-15
7.9 Stalled Crusher Procedure ...........................................................................7-18
8 Emergency Operating Procedures ........................................................... 8-2
8.1 Lockout and Tagout ........................................................................................8-2
(1) Before Carrying Out Any Work on the Machine ......................................... 8-2
(2) After Carrying out Work on the Machine ....................................................8-4
8.2 Emergency Stop ............................................................................................. 8-5
(1) Emergency Stop Locations ........................................................................ 8-5
8.3 Restarting after Emergency Stop ...................................................................8-6
8.4 Testing Emergency Stops ...............................................................................8-6
Table of Content
Operations Manual
Bison 120
20-07-2018
Page 4
Revision 2.0
9 Maintenance ............................................................................................... 9-3
9.2 General Information ........................................................................................9-4
(1) Diesel Engine ............................................................................................9-5
(2) Crusher ......................................................................................................9-5
(3) Vibrating Drawer ........................................................................................9-5
(4) Extraction Belt............................................................................................9-5
9.3 Maintenance Schedule ................................................................................... 9-6
9.4 Greasing Schedule ......................................................................................... 9-7
9.5 Lubricants, Oils, and Fluids .......................................................................... 9-11
(1) Lubrication, Quantities, and Levels ......................................................... 9-11
(2) Machine Grease Lubrication .................................................................... 9-12
(a) Standard Viscosity Option ................................................................... 9-12
9.6 Hydraulic Maintenance ................................................................................. 9-13
(1) Hydraulic System Overview ..................................................................... 9-14
(a) Hydraulic Fluids ..................................................................................9-14
(b) Oil Tank, Pipes & Fittings ....................................................................9-15
(2) Filtration ...................................................................................................9-15
(a) Crusher Pump Oil Filter ......................................................................9-15
(b) Load Sensing Pump Oil Filter .............................................................9-16
(c) Tank Oil Filter ......................................................................................9-16
(3) Changing Hydraulic Filters & Oil .............................................................. 9-17
(a) Changing Crusher Pump Filter ...........................................................9-17
(b) Changing Load Sensing Pump Filter ..................................................9-18
(c) Changing The Oil Tank Filter ............................................................... 9-20
(d) Changing Hydraulic Oil .......................................................................9-21
9.7 Conveyor Maintenance ................................................................................9-23
(1) Clean and Check the Conveyor Belts ...................................................... 9-23
(2) Belt Tracking ............................................................................................9-24
(3) Belt Adjustment on Extraction Belt ..........................................................9-25
(a) Belt Tracking Extraction Belt ...............................................................9-25
(b) Belt Tensioning on Discharge Conveyor .............................................9-26
9.8 Vibrating Drawer and Hopper Maintenance .................................................9-27
(1) Changing Vibrating Drawer Grids ............................................................9-27
(2) Adjusting Vibrator Mass Position .............................................................9-29
9.9 Engine Maintenance.....................................................................................9-31
(1) Engine Overview .....................................................................................9-32
(2) Changing Engine Filters and Oil ..............................................................9-33
(a) Changing the Engine Oil Filter ............................................................9-33
(b) Changing the Engine Oil Filter (Tier 4 Engine) ...................................9-34
(c) Checking Engine Oil ...........................................................................9-35
(d) Changing Engine Oil ...........................................................................9-36
(e) Changing the Air Cleaner Elements ....................................................9-39
(3) Cooling System Maintenance ..................................................................9-40
(a) Checking Engine Coolant Level ..........................................................9-40
(b) Changing Coolant ...............................................................................9-41
(c) Changing Coolant (Tier 4 Engine) .......................................................9-42
Table of Content
Operations Manual
Bison 120
20-07-2018
Page 5
Revision 2.0
(4) Fuel System Maintenance .......................................................................9-44
(a) Changing the Fuel Filter ...................................................................... 9-44
(b) Draining Water from Fuel System .......................................................9-45
(5) Checking for Leaks ..................................................................................9-47
(6) Fuel System Maintenance (Tier 4 Engine) ..............................................9-47
(a) Draining Water from Fuel System (Tier 4 Engine) ..............................9-47
(b) Bleeding the Fuel System ...................................................................9-48
(c) Changing the Fuel Filter (Tier 4 Engine) .............................................9-49
(d) Changing the Pre-Fuel Filter ...............................................................9-50
9.10 Track Maintenance .......................................................................................9-51
(1) Changing Gearbox Oil in Tracks .............................................................. 9-52
(2) Track Adjustment .....................................................................................9-53
(a) To Release Track Tension ...................................................................9-53
(b) To Increase Track Tension ..................................................................9-54
9.11 Jaw Crusher Maintenance ............................................................................9-55
(1) Checking components for wear ...............................................................9-55
(a) Daily Component Checks ...................................................................9-55
(2) Jaw Liner Maintenance ............................................................................ 9-55
(a) Removal of Moving and Fixed Jaw Liners ..........................................9-55
(3) Side Jaw Liner Maintenance ...................................................................9-57
9.12 Drive Belt Maintenance ................................................................................9-59
(1) Alignment ................................................................................................. 9-59
(2) Adjustment ............................................................................................... 9-60
(a) Belt Tensioning Measurements ...........................................................9-61
(3) Replacement of Drive Belts .....................................................................9-62
9.13 Electrical Maintenance .................................................................................9-63
(1) Before Welding ........................................................................................9-63
(2) Battery Removal and Installation .............................................................9-63
9.14 Charging Radio Remote Handset Battery ....................................................9-65
9.15 Dust Suppression Maintenance ...................................................................9-65
9.16 Hydraulic Ram Maintenance ........................................................................9-66
10 Troubleshooting ....................................................................................... 10-2
10.1 General Troubleshooting ..............................................................................10-2
(1) General ....................................................................................................10-2
(2) Vibrating Drawer ......................................................................................10-2
(3) Conveyors................................................................................................10-3
(4) Components ............................................................................................10-4
(5) Hydraulic .................................................................................................. 10-5
(6) Production ...............................................................................................10-7
(7) Tracks ......................................................................................................10-7
(8) Electrical ..................................................................................................10-9
(9) Jaw Chamber.........................................................................................10-10
(10) Engine ...................................................................................................10-11
10.2 Machine Fuses ...........................................................................................10-18
Table of Content
Operations Manual
Bison 120
20-07-2018
Page 6
Revision 2.0
11 Storage ......................................................................................................11-2
12 Glossary of Terms ................................................................................... 12-1
13 Appendix .................................................................................................. 13-1
Appendix A EC Declaration of Conformity ..............................................A-1
Appendix B Warranty ................................................................................B-1
Appendix C Schematics ............................................................................ C-3
(1) Electrical Schematics................................................................................ C-3
(a) Front Panel- CPU Connection ............................................................. C-3
(b) Front Panel- CPU Connection (Cont.) ................................................. C-4
(c) Main Wiring ......................................................................................... C-5
(d) Relay Box ............................................................................................. C-6
(2) Hydraulic Schematics ............................................................................... C-7
(a) Crusher hydraulics ............................................................................... C-7
Operations Manual
Bison 120
Introduction 1
20-07-2018
Page 1-1
Revision 2.0
Table of Content
1 Introduction ................................................................................................ 1-2
1.1 Notes to the Operations Manual.....................................................................1-2
(1) Units...........................................................................................................1-2
(2) Optional Equipment ...................................................................................1-3
1.2 Safety Information ..........................................................................................1-3
(1) Safety Warning Symbol .............................................................................1-3
(2) ANSIHazardClassicationSystem ..........................................................1-3
(3) California Proposition 65 Warnings ...........................................................1-4
1.3 Intended Use ..................................................................................................1-4
1.4 Prohibited Use ................................................................................................ 1-4
1.5 Declaration of Conformity ............................................................................... 1-4
1.6 Warranty .........................................................................................................1-4
1.7 Copyright ........................................................................................................1-5
1.8 Bulletin Distribution and Compliance..............................................................1-5
1.9 Contacting the Manufacturer ..........................................................................1-6
1.10 Transfer of Machine Ownership .....................................................................1-6
Operations Manual
Bison 120
20-07-2018
Page 1-2
1 Introduction
Revision 2.0
1 Introduction
1.1 Notes to the Operations Manual
This Operations Manual contains important information on how to operate the machine safely
and correctly. The machine must only be operated by trained and competent users. Read this
Manual carefully to learn how to operate your machine. Compliance may prevent injury to persons
or damage to property. Consider this Manual a permanent part of your machine. Always keep it
with the machine in the storage location provided.
There is a separate manual from the engine manufacturer which must also be read and understood
before any operation or maintenance of the machine. Keep this manual with the machine at all
times.
The following procedure bar indicates the start of a procedure. Any safety warnings related to the
procedure are highlighted before the procedure.
PROCEDURE
Any results from a step in the procedure are indicated in italic below that step. The end of a
procedure is indicated with a line under the last step or the last image in a procedure.
Follow all applicable safety regulations and recommendations in this Manual as appropriate to
your machine and the situation/conditions prevailing at the time.
Federal, State, National, and Local laws and safety regulations must be complied with always.
Compliance may prevent possible danger to persons or property from accidents or harmful
exposure.
Where supplied as a basic machine only (with or without optional extras) the machine is intended
for incorporation into a complete processing machine NOT designed and/or constructed by Terex.
In these circumstances, or where supplied as a replacement machine, Terex is NOT responsible
for addressing environmental issues and/or health and safety protection measures for the machine
installation as a whole. Terex bears NO responsibility for ensuring compliance with any regulations
and/or statutory requirements that apply unless included in the Contract of Sale.
Any information within this manual is subject to change without prior notice. The images used in
this manual are for illustrative purposes only and may not represent your machine..
INFORMATION AND ADVICE
If assistance or advice regarding your machine is needed, contact:
Evoquip
200 Coalisland Road
Dungannon, Co. Tyrone
BT71 4DR
Telephone: +44 (0) 28 8774 0701
(1) Units
WithinthisoperationsManualguresshownwithinbrackets()aftertheMetricunitofmeasure
are approximate conversions from the actual metric measurement of the item concerned to the
imperial measurement.
Operations Manual
Bison 120
Introduction 1
20-07-2018
Page 1-3
Revision 2.0
(2) Optional Equipment
Terex machines can include optional equipment and/or special features additional to the standard
specication.Thesemayaffecttheinformationgiveninthisoperationsmanual.RefertoChapter
4 of the operations manual for extra equipment or variations that can be applicable to the
standardspecication.Takenoteofanyvariationstothestandardproceduresand/orcomponent
speciî‚¿cations.
1.2 Safety Information
(1) Safety Warning Symbol
The safety alert symbol is used on safety signs and throughout this manual to alert you to potential
personal injury hazards. Obey all messages that follow this symbol to avoid possible injury or death.
Conductthoroughriskassessmentsandmitigateidentiedrisksinaccordancetotheassessment.
For more information related to machine safety, refer to the safety section of the manual (Chapter 2).
(2) ANSI Hazard Classiî‚¿cation System
This machine contains ANSI type safety signs to assist in hazard recognition and prevention. The
ANSIhazardclassicationsystemisamulti-tiersystemusedtoalertyoutopotentialpersonal
injury hazards. Signal words (DANGER, WARNING, and CAUTION) shown with the safety alert
symbol are used throughoutthis manual as well as on machine labels to indicate aspecic
level of severity of the potential hazard. Pictorials along with color and text descriptions for each
applicable signal word and box are shown below.
n DANGER
DANGER - Indicates a hazardous situation that, if not avoided, will result in death or serious
injury. (Contains white letters on red background).
n WARNING
WARNING - This indicates a hazardous situation that, if not avoided, could result in death or
serious injury. (Contains black letters on orange background).
n CAUTION
CAUTION - This indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury. (Contains black letters on yellow background).
Operations Manual
Bison 120
20-07-2018
Page 1-4
1 Introduction
Revision 2.0
(3) California Proposition 65 Warnings
n WARNING
Operating, servicing and maintaining this equipment can expose you to chemicals including
engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. These chemicals
canbeemittedfromorcontainedinothervariouspartsandsystems,uidsandsome
component wear by-products. To minimize exposure, avoid breathing exhaust, do not idle
the engine except as necessary, service your equipment and vehicle in a well-ventilated
area and wear gloves or wash your hands frequently when servicing your equipment
or vehicle and after operation. For more information go to www.P65Warnings.ca.gov/
passenger-vehicle.
1.3 Intended Use
This product and its approved attachments are designed to be used in Materials Processing
crushing, screening, and washing applications. Compliance with the operating instructions, the
performance of maintenance work as specied and adherence to maintenance intervals are
all aspects of proper use. Use of this product in any other way is prohibited and contrary to its
intended use.
1.4 Prohibited Use
Operating the machine outside of its recommended range of applications or for any use which
it is not intended, will result in a loss of any guarantee. The manufacturer or supplier cannot be
held liable for any damage or injury resulting from such misuse.
Use of this product in any way other than its intended use is prohibited. The manufacturer will
not be liable for any damage resulting from such use.
1.5 Declaration of Conformity
This machine is in conformity with the provisions of the EC Machinery Directive 2006/42/EC together
withappropriateENHarmonizedStandardsandNationalBSStandardsandSpecications.
ADeclarationofConformitycerticateisapplicabletoeachmachine.RefertoAppendixAforan
exampleofaDeclarationofConformitycerticate.Theoriginalcopyofthecerticateissentout
with the machine.
1.6 Warranty
Refer to Appendix B for the warranty of this machine. It is important that it is read and fully
understood.
Operations Manual
Bison 120
Introduction 1
20-07-2018
Page 1-5
Revision 2.0
1.7 Copyright
The copyright of this operations manual is reserved by Terex.
This operations manual contains information and technical drawings, which may not be copied,
distributed, altered, stored on electronic media, revealed to others or used for the purpose of
competition, either partially or in its entirety.
The right is reserved to alter any details contained in this manual without notice.
Copyright 2018.
Evoquip
200 Coalisland Road
Dungannon, Co. Tyrone
BT71 4DR
Telephone: +44 (0) 28 8774 0701
To order additional copies contact your local Evoquip dealer.
1.8 Bulletin Distribution and Compliance
Safety of product users is of paramount importance to Evoquip. Various bulletins are used by
Evoquip to communicate important safety and product information to dealers and machine owners.
Theinformationcontainedinbulletinsistiedtospecicmachinesusingthemachinemodeland
serial numbers. Distribution of bulletins is based on the most current owner on record along
with their associated dealer, so it is important to register your machine and keep your contact
information up to date. To provide for the safety of personnel and the reliable continued operation
of your machine, be sure to comply with actions indicated in all safety and product notices.
Operations Manual
Bison 120
20-07-2018
Page 1-6
1 Introduction
Revision 2.0
1.9 Contacting the Manufacturer
At times it may be necessary to contact the manufacturer of this machine. When you do, be ready
to supply the model number and PIN number of your machine, along with your name and contact
information. At minimum, the manufacturer should be contacted for any of the following reasons:
• Accident reporting
• Questions regarding product applications and safety
• Standards and regulations compliance information
• Questions regarding product modifications
• Current owner updates, such as changes in machine ownership or changes in your contact
information (See Transfer of Machine Ownership).
Please contact:
Evoquip
200 Coalisland Road
Dungannon, Co. Tyrone
BT71 4DR
Telephone: +44 (0) 28 8774 0701
1.10 Transfer of Machine Ownership
If you are not the original owner of this machine please provide the model number and PIN number
of your machine, along with your name and the date of the transfer of ownership. This will ensure
that you are the owner on record for this machine, allowing you to receive any applicable notices
and advisories in a timely manner.
Operations Manual
Bison 120
20-07-2018
Page 2-1
Revision 2.0
Safety 2
Table of Content
2 Safety .......................................................................................................... 2-2
(1) Safety Warning Symbol .............................................................................2-2
(2) ANSIHazardClassicationSystem ..........................................................2-2
(3) Property Damage Messages .....................................................................2-3
(4) Positions of Safety Signs on the machine .................................................2-3
2.2 Personal Safety ..............................................................................................2-8
(1) Personal Protective Equipment .................................................................2-8
2.3 Work Area Safety ...........................................................................................2-9
(1) General Work Area Guidelines ..................................................................2-9
(2) Safety Warnings and Labels ......................................................................2-9
(3) Modications .............................................................................................. 2-9
(4) Transportation Safety ..............................................................................2-10
(5) Operation Safety ...................................................................................... 2-10
(6) Hydraulic and Pneumatic Safety .............................................................2-12
(7) Electrical Safety .......................................................................................2-13
(8) Maintenance Safety .................................................................................2-14
(a) Maintenance and Repairs During Operation; Disposal of Parts and
Consumable’s .....................................................................................2-14
(9) Gas, Dust, Steam, Smoke .......................................................................2-16
(10) Hazardous Substances ...........................................................................2-16
(11) Noise Levels ............................................................................................2-16
(12) Fire Hazards ............................................................................................2-17
(13) Exclusion Zones ......................................................................................2-18
(a) Magnet ................................................................................................2-18
2.4 Emergency Stop Locations ..........................................................................2-19
2 Safety
Operations Manual
Bison 120
20-07-2018
Page 2-2
Revision 2.0
2 Safety
2.1 General Safety
This safety section covers a wide variety of hazardous situations (but not necessarily limited to
allthatisdescribed).Thesehazardscanapplytoaspecicmachineinstallationbutcanalso
be generalized. They are given for general guidance only to assist the operator in setting up
and maintaining an appropriate regime to help ensure health and safety. Where the machine is
supplied for incorporation into equipment designed, supplied and located by others, Terex cannot
be aware of particular hazards. These hazards can be present or can occur and therefore Terex
accepts no liability for addressing or resolving these issues.
Theoperatorshouldconductariskassessmentandmitigateidentiedrisksinaccordancewith
this assessment.
The following signs and designations are used in the manual to designate instructions of particular
importance.
(1) Safety Warning Symbol
The safety alert symbol is used on safety signs and throughout this manual to alert you to potential
personal injury hazards. Obey all messages that follow this symbol to avoid possible injury or death.
Conductthoroughriskassessmentsandmitigateidentiedrisksinaccordancetotheassessment.
(2) ANSI Hazard Classiî‚¿cation System
This machine contains ANSI type safety signs to assist in hazard recognition and prevention. The
ANSIhazardclassicationsystemisamulti-tiersystemusedtoalertyoutopotentialpersonal
injury hazards. Signal words (DANGER, WARNING, and CAUTION) shown with the safety alert
symbol are used throughoutthis manual as well as on machine labels to indicate aspecic
level of severity of the potential hazard. Pictorials along with color and text descriptions for each
applicable signal word and box are shown below.
n DANGER
DANGER - Indicates a hazardous situation that, if not avoided, will result in death or serious
injury. (Contains white letters on red background).
n WARNING
WARNING - This indicates a hazardous situation that, if not avoided, could result in death or
serious injury. (Contains black letters on orange background).
n CAUTION
CAUTION - This indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury. (Contains black letters on yellow background).
Operations Manual
Bison 120
20-07-2018
Page 2-3
Revision 2.0
Safety 2
(3) Property Damage Messages
The signal word NOTICE, shown without the safety alert symbol, is used throughout this manual
andonmachinelabelstoaddressspecicpractices,ordrawattentiontosupplementalinformation
that is not related to personal injury.
NOTICE
NOTICE - indicates information considered important, but not hazard related (e.g., messages
related to property damage). Contains white italic letters on blue background.
(4) Positions of Safety Signs on the machine
NOTICE
Safetysignsaredesignedandttedtothemachinetowarnofpossibledangers,andMUSTbe
replaced immediately if they become unreadable or lost. If the machine is repaired and parts
havebeenreplacedonwhichsafetysignswerexed,besurenewsafetysignsarettedbefore
the machine is put into service.
Use mild soap and water to clean safety signs - DO NOT use solvent based cleaners, as they
may damage the safety sign material.
Table 2.1 lists the safety signs that are on this machine. The item number indicates the position
of the safety sign on the machine.
Table 2.1 - Safety Signs
Item Safety Sign Meaning
1
Before performing any servicing or
maintenance on the machine, switch
off the machine and consult the user
and maintenance manual.
2
Keep away from the parts in motion of
the machine.
2 Safety
Operations Manual
Bison 120
20-07-2018
Page 2-4
Revision 2.0
Item Safety Sign Meaning
3
Risk of hand entrapment
4
Possible stones projection
5
Do not remove casings or safety
protection.
6
Lifting points
7
Danger of high temperatures
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
