Pro-Lift T-3202 Owner's manual

Brand: Pro-Lift

Model: T-3202

Type: Owner's manual

Model Number

T-3202

Capacity

2 Ton

2 YEAR LIMITED WARRANTY

For a period of two (2) years from date of purchase, Shinn Fu Co. of America,

Inc. will repair or replace, at its option, without charge, any of its products which fails due

to a defect in material or workmanship, or which fails to conform to any implied warranty

not excluded hereby.

Performance of any obligation under this warranty may be obtained by returning

the warranted product, freight prepaid, to Shinn Fu Co. of America, Inc. Warranty

Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.

 Except where such limitations and exclusions are specically prohibited by

applicable law, (1) the CONSUMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE

THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED

ABOVE, and (2) Shinn Fu Co. of America, Inc. SHALL NOT BE LIABLE FOR ANY

CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER, and (3) THE

DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES, INCLUDING

WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF NINETY (90) DAYS

FROM DATE OF PURCHASE.

Some states do not allow limitations on how long an implied warranty lasts, so

the above limitation may not apply to you. Some states do not allow the exclusion or

limitation of incidental or consequential damages, so the above limitation or exclusion

maynotapplytoyou.Thiswarrantygivesyouspeciclegalrights,andyoumayalso

have other rights which vary from state to state.

Operating Instructions & Parts Manual

Shinn Fu Company of America, Inc.

10939 N. Pomona Ave.

Kansas City, MO 64153

Phone (888)332-6419, fax (816)891-6599 Printed in China

Heavy Duty

Engine Crane

To avoid crushing and related injuries:

NEVER work on, under or around a

vehicle supported by dollies.

WARNING

WARNING: Cancer and Reproductive Harm.

AVERTISSEMENT: Cancer et dommages au système reproducteu

ADVERTENCIA: Cáncer y daño reproductivo.

www.P65Warnings.ca.gov

Fig. 1 - Engine Crane Nomenclature

2 3

Save these instructions. For your

safety, read, understand, and follow the

information provided with and on this

engine crane. The owner and operator of

this equipment shall have an understanding

of this engine crane and safe operating

procedures before attempting to use. The

owner and operator shall be aware that

use and repair of this product may require

special skills and knowledge. Instructions

and safety information shall be conveyed

in the operator’s native language before

use of this engine crane is authorized. If

any doubt exists as to the safe and proper

use of this product, remove from service

immediately. Inspect before each use.

Do not use if broken, bent, cracked or

damaged parts are noted. Any engine

crane that appears damaged in any way,

or operates abnormally shall be removed

from service immediately. If the engine

crane has been or suspected to have been

subjected to a shock load (a load dropped

suddenly, unexpectedly), immediately

discontinue use until product has been

checked by an authorized service center. It

is recommended that an annual inspection

be done by qualied personnel. Labels

and Owners Manuals are available from

manufacturer.

PRODUCT DESCRIPTION

This Pro-Lift Engine Crane is designed to

safely lift and lower rated capacity engines.

Welded steel tube construction, safety

hook, steel castors ensure safety, strength

and stability.

BEFORE USE (refer to Fig.1 and

Replacement Parts Illustration on Page 6

for location of components)

1. Inspect crane before each use. Do

not use if bent, broken or cracked

components are noted. Ensure that

casters and boom move freely. Check

for and tighten any loose assemblies.

2. Verify that the product and the application

are compatible, if in doubt call Pro-Lift

Customer Support @ (888)332-6419.

BEFORE USE (continued)

3. Before using this product, read the

owner’s manual completely and

familiarize yourself thoroughly with the

product and the hazards associated with

its improper use.

Read, understand and follow all warnings

and instructional material provided on

and with this product. This engine crane

is intended to be used to lift and lower

rated capacity automotive and light truck

engines. Do not exceed rated capacity

for each boom position. When removing

and installing engines, ensure that

crane’s power unit is not jammed against

vehicle. Use only on hard, level surfaces

capable of supporting the load. Use only

chains and slings with a capacity equal to

or greater than that of the crane. If loaded

crane must be moved, make certain

that load is stable, is in lowest possible

position and is moved over a smooth,

hard level surface. Make sure that

boom is fully lowered before checking or

addinguidtopowerunit.Avoidshock

loads caused by the rapid opening and

closing of release valve. Shock loads

may cause the load to swing, causing the

cranetoipviolently,bendorbreak.Do

not allow load to swing or drop violently

while lowering or moving. Do not stand

over loaded boom nor in its intended line

of travel. Do not modify this equipment.

Failure to heed this warning may result

in personal injury as well as property

damage.

• Leer, comprender, y seguir las

instrucciónes antes de utilizar el

aparato.

• El manual de instrucciónes y la

información de seguridad deben

estar comunicado en lengua del

operador antes del uso.

• No seguir estas indicaciónes puede

causar daños personales o materiales.

SPECIFICATIONS

Model Boom

Position Capacity Boom Length

T-3202

Max. Hook

Height

Min. Hook

Height

1 Ton

9”

0”

74 7/8”

93 1/4”

87 3/8“

81 1/8”

39 3/8”

2 Ton 26 3/4”

34 1/4”2 3/8”1 1/2 Ton2

49 1/4”0”1/2 Ton

Fig. 2 - Engine Crane Storage Position

Instruction on how to transform the

crane into storage position: (see Fig. 2)

1. Lower boom to its minimum height.

2. Remove forward most lock pin (Ref. No.

10ingure3)fromeachlegextension.

3. Carefully lift each leg into the upright

position.

4.Reinstalllockpin(Ref.No.10ingure

3) into middle hole on base frame leg

connection.

WARNING

ADVERTENCIA

Boom Extension

Rear Caster

Middle

Caster

Leg Extensions

Upright

Support Strut

Boom

Hydraulic Unit

Chain/Hook

Assembly

Front Caster

Handle

Base

Load Restraint

OPERATION

1. Ensure application is compatible with

product.

2. Read, understand and follow engine

removal and installation instructions

provided by vehicle service or shop

manual.

3. Chains used in conjunction with this

product shall have a rated capacity

greater than the weight of the object

being lifted. Secure chain/hook

assembly to appropriate lifting point on

engine. Refer to vehicle service or shop

manual for the location of appropriate lift

points. Ensure load is centered.

4. When ready to remove engine, turn

releasevalveclockwiseuntilrm.Pump

handle until load is securely supported

by crane.

5. Remove engine, then immediately

transfer the engine to appropriate

engine support device (engine stand).

6. Check to ensure stand is secure before

working on or around.

MAINTENANCE

Important: Use only a good grade *hy-

draulic jack oil. Avoid mixing different

typesofuidandNEVERusebrakeuid,

turbineoil,transmissionuid,motoroilor

glycerin.Improperuidcancausefailureof

the jack and the potential for sudden and

immediate loss of load.

! SAFETY MESSAGE !

Be sure all tools and personnel are clear

before lowering load. No alterations shall

be made to this device. Only attachments

and/or adapters supplied by the manu-

facturer shall be used.

ASSEMBLY

1. Attach (2) rear casters (ref. no 1) to base

(ref. no 26) with M8 x 16 bolts (ref. no 2).

2. Attach (2) middle wheel (ref. no 11) and

(2).

3. Slide on load restraint brackets (ref. no.

34) onto ends of legs (ref. no. 27).

4. Line up pivot hole on front leg (ref. no.

27) with corresponding rear pivot hole

and secure with pin (ref. no. 10).

5. Attach upright (ref. no 29) to base (ref.

no 26) with (2) M14 x 95 bolts (ref. no 8)

and nuts (ref. no 7).

6. Attach (2) strut supports (ref. no. 30) to

base (ref. no 26) and upright (ref. no. 29)

with M14 x 95 bolts (ref. no.5), and M14

X 100 nuts (ref. no. 6).

7. Place hydraulic unit (ref. no. 25) on

upright’s support bracket and secure

with M16 x 85 bolt (ref. no 5), and nut

(ref. no. 6).

Fig. 3 - Assembly Illustration

8. Attach boom (ref. no. 31) to upright (ref.

no. 29) with M16 x 110 bolt (ref. no. 19),

and nut (ref. no. 20).

9. Pump jack until ram is extended ap-

proximately 2”.

10. Allign the hole on the hydraulic ram with

the mounting hole of boom and secure

with the M16 x 85 lock bolt (ref. no. 5)

and retainer nut (ref. no. 6).

11. Slide boom extension (ref. no. 32) into

boom (ref. no. 31) and secure with the

lock pin (ref. no. 21) and retainer lock

pin (ref. no. 9).

12. Attach chain/hook assembly (ref. no.

33) to boom extension (ref. no.32) with

M14 x 80 bolt (ref. no. 22), and nut (ref.

no. 23).

MAINTENANCE (continued)

Adding oil

1. With jack fully lowered and handle sleeve

fully depressed, carefully remove from

crane. Set jack in an upright, level posi-

tion.Removeoilllerplug.

2. Fill with hydraulic oil until just below the

rimoftheoilllerplughole.Reinstallthe

oilllerplug.

Changing oil

For best performance and longest life,

replace the complete hydraulic oil supply

at least once per year.

1. With jack fully lowered and handle sleeve

fully depressed, remove jack from crane

body. With jack in it’s upright, level posi-

tion,removeoilllerplug.

2. Lay the jack on its side and drain the oil

into a suitable container.

Note: Dispose of hydraulic oil in accord-

ance with local regulations.

3. Set jack in it’s upright, level position.

4. Fill with hydraulic oil until just below the

rimoftheoilllerplughole.Reinstallthe

oilllerplug.

Lubrication

A periodic coating of light lubricating oil to

pivot points,axles and hinges will help to

prevent rust and assure that casters and

pump assemblies move freely.

Cleaning

Periodically check the pump piston and

ram for signs of rust or corrosion. Clean as

needed and wipe with an oily cloth.

Note: Never use sandpaper or abrasive

material on these surfaces !

Storage

Refer to Fig. 2 on page 3 for detail storage

instruction.

• Never extend leg extensions beyond

factory marked position on each leg.

• Extend each leg extension an equal

distance from frame.

• Never extend boom extension beyond

furthest distance of leg extensions.

• Failure to heed these markings

may result in personal injury and/or

property damage.

WARNING

REPLACEMENT PARTS

Not all components of the jack are replacement items, but are illustrated as a convenient

reference of location and position in the assembly sequence. When ordering parts, give

model number, serial number and description below. Call or write for current pricing:

phone (888)332-6419, fax (816)891-6599 or contact Pro-Lift Customer Support. 10939

N. Pomona Ave., Kansas City, MO 64153.

TROUBLESHOOTING

Possible Causes Corrective Action

Jack will not lift load

Jack bleeds off after lift

Will not lift to full extension

• Release valve not tightly

closed

• Overload condition

• Fluid level low

• Air trapped in system

• Release valve not tightly

closed

• Overload condition

• Hydraulic unit malfunction

• Ensure release valve tightly closed

• Remedy overload condition

• Ensure release valve tightly closed

• Remedy overload condition

• Contact Pro-Lift Customer Support

•Ensureproperuidlevel

• With ram fully retracted, remove oil

llerplugtoletpressurizedair

escape,thenreinstalloilllerplug

Poor lift performance

Jack will not lower after

unloading

•Reservoiroverlled

• Linkages binding

•Drainuidtoproperlevel

• Clean and lubricate moving parts

Symptom

* “Bleeding off” means that jack begins to slowly lower rather than keep load at height.

Item Description Qty

1 Caster 3.5” 2

2 Caster Bolt M8X25 8

3 Caster Lock Washer M8 8

4 Caster Nut M8 8

5 BoltM 16X85 4

6 Nut M16 6

7 Nut M14 2

Item Description Qty

8 Bolt M14X110 2

9 Cotter Pin 5

10 Pin 4

11 Middle Wheel 2

12 Axle Pin 2

13 Cotter Pin 2

14 Axle Bolt M12X75 2

15 Front Wheel 2

16 Lock Washer M12 2

17 Nut M12 2

18 Bolt M16X100 1

19 Bolt M20X100 1

20 Nut M20 1

21 Pin 1

22 Bolt M14X75 1

23 Nut M14 1

24 Handle 1

25 Power Unit 1

Pro-Lift T-3202 Owner's manual

Pro-Lift T-3202 Owner's manual

Pro-Lift T-3202 Owner's manual

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