DUO-FAST FloorMaster 200-C Operating Manual And Schematic

Brand: DUO-FAST

Model: FloorMaster 200-C

Category: Nail Gun

Type: Operating Manual And Schematic

DUO-FAST FloorMaster 200-C is a cleat nailer designed for professional use. It is a pneumatic tool that operates at a pressure of 60 to 100 psi and can drive 1-1/2" to 2" 16ga. L cleat nails. The FloorMaster 200-C is lightweight and easy to use, with a comfortable handle and a built-in safety mechanism to prevent accidental firing. It is ideal for a variety of flooring applications, including installing hardwood, laminate, and engineered flooring.

IMPORTANT!

DO NOT DESTROY

It is the customer’s responsibility to have all

operators and service personnel read and

understand this manual.

OPERATING MANUAL AND

SCHEMATIC

Cleat Nailer

FloorMaster™ 200-C

CONTENTS

TOOL AND FASTENER SPECIFICATIONS .................................................

SAFETY INSTRUCTIONS ............................................................................

LOADING AND OPERATING INSTRUCTIONS ........................................... 5

EXPLODED VIEW AND SPARE PARTS LIST ............................................. 6

ACCESSORIES ............................................................................................

PNEUMATIC TOOL WARRANTY OF 1 YEAR, WITH 90 DAYS ON WEAR PARTS

READ BEFORE USING TOOL.

If warranty terms are not acceptable, return at once, unused, for refund.

What is covered: This warranty covers any defects in the material or workmanship.

How Long: This warranty lasts ONE (1) YEAR from the date of original retail purchase

with the exception of rubber rings, seals, springs, bumpers and driver blades which are

covered for ninety (90) days from the date of original retail purchase. Any replacement

part will be warranted for the balance of the original warranty period.

What DUO-FAST will do: DUO-FAST will, within the applicable warranty period, replace

or repair at DUO-FAST's option, the tool without any cost for parts or labor. All tools must

be accompanied by their original dated sales receipt.

What is not covered: This warranty does not cover damage by accident, misuse, abuse,

modification, repairs necessitated by service attempted by other than a DUO-FAST

authorized service technician, or because of failure to follow the recommended tool use

and maintenance instructions detailed in the Safety, operation, & Instruction Manual.

THIS WARRANTY IS THE EXCLUSIVE REMEDY AGAINST DUO-FAST and no other

remedy (including but not limited to incidental or consequential damages for injury to

person or property, lost profits, lost sales or other incidental or consequential loss) shall

be available. THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESS

OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MER-

CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any representa-

tions or promises inconsistent with or in addition to this warranty are unauthorized and

shall not be binding upon DUO-FAST.

How to get service:

To obtain repair or replacement under this Warranty the tool and copy of the original

dated sales receipt, must be returned, freight prepaid, to a Factory Authorized Warranty &

Service Partner. Consult your local Distributor/Dealer or call, toll free, 1-888-DUO-FAST

(386-3278) for your nearest Warranty & Service Partner.

TOOL SPECIFICATIONS

MODEL NO.502190

HEIGHT 23.23”

WIDTH 3.15”

LENGTH 17.72 “

WEIGHT 10lbs. 5.3oz.

OPERATING PRESSURE 60 to 100 p.s.i.

CLEAT NAIL SIZES

OPERATING AIR PRESSURE:

60 to 100 p.s.i. (4.14 to 6.89 bars). Select the operating air pressure within this range

for best tool performance.

DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.

CLEAT NAIL SIZES LENGTH 1-1/2” - 2”

GAUGE/HEAD 16ga. L cleat

TOOL AND FASTENER SPECIFICATIONS

TOOL AIR FITTINGS:

This tool uses a 1/4” N.P.T. male plug. The inside diameter should be .28” (7mm)

or larger. The fitting must be capable of discharging tool air pressure when

disconnected from the air supply.

WARNING

Failure to follow any of the above instructions could result in severe personal

injury to tool user and bystanders or cause damage to tool and property.

SAFETY IN STRUC TIONS

SAFETY FIRST

These safety instructions provide information necessary

for safe operation of Duo-Fast tools. DO NOT ATTEMPT

TO OPERATE THE TOOL UNTIL YOU READ AND

UN DER STAND ALL SAFETY PRE CAU TIONS AND

MANUAL INSTRUCTIONS.

WEAR EYE AND HEARING PROTECTION

Always wear hearing and eye protection devices, that

conform to ANZI Z87.1 requirements, when operating

or working in the vicinity of a tool. As an employer you

are responsible for enforcing the use of eye protection.

Wear hard hats in environments that require their use.

THE TOOL MUST BE USED ONLY FOR THE PUR-

POSE FOR WHICH IT WAS DESIGNED

Do not throw the tool on the ﬂ oor, strike the housing in

any way or use the tool as a hammer to knock

material into place.

NEVER ENGAGE IN HORSEPLAY WITH THE TOOL

The tool is not a toy so do not use it like one. Never

engage in horseplay with the tool or point it at yourself

or any other person, even if you think it is not loaded.

NEVER ASSUME THE TOOL IS EMPTY

Check the magazine for fasteners that may be left in the

tool. Even if you think the tool is empty or dis con nect ed,

never point it at anyone or yourself. Unseen fasteners

could ﬁ re from the tool.

NEVER CLAMP THE TRIGGER IN A LOCKED OR

OPERATING POSITION

The trigger of the tool must never be tampered with,

disabled or clamped in a locked or operating position

since this will cause the tool to drive a fastener any time

the work contacting element depressed.

DO NOT LOAD FASTENERS WITH THE AIR LINE

CONNECTED, OR WITH THE TOOL TRIGGER OR

WORK CONTACTING ELEMENT DE PRESSED

When loading fasteners into the tool be sure you discon-

nect the air line and that you do not depress the trigger

or work contacting element.

OPERATE THE TOOL ONLY ON A WORK PIECE

The tool should be operated only when it is in contact

with the workpiece. Even then you should be careful

when fastening thin material or working near the edges

and corners of the workpiece since the fasteners may

drive through or away from the workpiece.

DO NOT DISABLE OR REMOVE THE WORK CON-

TACT ING ELEMENT

This tool is equipped with a safety mechanism, called a

work contacting element, to help prevent accidental

ﬁ ring. Never tamper with, disable or remove the

work contacting element. Do not use the tool unless

the work contacting element is working properly. The

tool could ﬁ re unexpectedly.

DISCONNECT THE TOOL WHEN NOT IN USE

Always disconnect the tool from the air line when it

is not in use, when you leave the work area or when

moving the tool to a new location. The tool must

never be left un at tend ed because people who are

not familiar with the tool might handle it and injure

themselves or others.

CARRY THE TOOL ONLY BY THE HANDLE

Always carry the tool by the handle only. Never carry

the tool by the air hose or with the trigger depressed

since you could drive a fastener un in ten tion al ly and

injure yourself or someone else.

DO NOT WEAKEN THE TOOL HOUSING

The tool housing is a pressure vessel and should nev er

be weak ened by having your company’s name, area of

work or anything else stamped or engraved into its

surface.

DISCONNECT THE TOOL WHEN PERFORMING

REPAIRS AND CLEAR ING JAMS

Never attempt to clear a jam or repair a tool unless you

have dis con nect ed the tool from the air line and

removed all re main ing fasteners from the tool.

ALWAYS USE THE PROPER FITTING FOR THE

TOOL

Only MALE pneumatic type air connectors should be

ﬁ tted to the tool, so that high pressure air in the tool is

vented to at mo sphere as soon as the air line is

disconnected.

NEVER install FEMALE quick disconnect couplings on

the tool. Fe male couplings will trap high pressure air in

the tool when the air line is disconnected, leaving the

tool charged and able to drive at least one fas ten er.

DO NOT EXCEED THE MAXIMUM REC OM MEND ED

AIR PRES SURE

Operate the tool only at the rec om mend ed air pres sure.

Do not ex ceed the max i mum air pressure marked on

the tool. Be sure the air pressure gauge is

properly and check it at least twice a day.

Never use any bot tled air or gases such as oxygen to

operate the tool since they could cause the tool to

explode.

INSPECT TOOL FOR PROPER OPERATION

Clean the tool at least daily and lubricate as required.

Never op er ate a dirty or mal func tion ing tool.

USE ONLY DUO-FAST® REC OM MEND ED PARTS AND

FAS TEN ERS

Use only parts and fas ten ers spe ciﬁ cal ly designed and

rec om mend ed by Duo-Fast for use in the tool and

work to be done. Using un au tho rized parts and

fasteners or modifying the tool in any way creates

dangerous situations. Replace all missing warn ing

labels---refer to tool schematic for correct placement

and part num ber.

for

operating

UNPACKING

When unpacking, check and make sure that all accessories are included. If anyone is

missing or broken, please contact your distributor. Refer to the following lists, 1 each:

Hammer

Nailer

CONNECTING THE TOOL WITH THE AIR SUPPLY

1. Determine if it is necessary to lubricate. If necessary, put 2 drops of oil

into the AIR PLUG-Key 46 (Figure 1).

If you are using an automatic in-line oiler, check and add oil if necessary.

2. Turn the air compressor on and adjust the regulator to a proper pressure

for shooting suitable fastener.

3. Connect the tool to the air supply.

LOADING THE FASTENERS

1. Load one (1) strip or up to 100 fasteners into the “T” slot in the rear

of the magazine (Figure 2A).

2. Slide the fasteners all the way forward (Figure 2B).

3. Pull the feeder shoe back behind the fasteners and allow it to slide

forward pushing the fasteners to the front of the magazine (Figure 2C).

OPERATING THE TOOL

Test the driving depth in a sample piece of wood before using.

If the fasteners are being driven too far or not far enough, adjust the regulator to provide

less air pressure or more air pressure.

1. Connect the tool to the air supply. Make sure the air pressure is in correct range

denoted in the section of Specifications.

2. Load fasteners as above the direction given in the section called Loading the Fasteners.

3. Hold the long arm and press the shoe to work surface and make

sure the fastener connection position. Strike the hammer face with a hammer to

drive the fastener out (Figure 3).

4. Lift the tool off the work piece.

REGULAR MAINTENANCE

1. Frequent but not excessive, lubrication is required for the best performance. Oil added

through the air inlet will lubricate internal parts. An automatic air line oiler is recommended

but oil may be added manually before every operation or after about 1 hour of continuous

use. Only a few drops of oil at a time is necessary. Too much oil will collect inside the tool

and be blown out during the exhaust cycle.

ONLY USE PNEUMATIC TOOL OIL. Do not use detergent oil or additives because these

lubricants will cause accelerated wear to the seal in the tool.

2. Use a small amount of oil on all moving surfaces and pivots.

3. Dirt and water in the air supply are major causes of pneumatic tool wear. Use a filter/oiler

for better performance and longer life. The filter must have adequate flow capacity for the

specific application. Consult the manufacturer’s instructions for the proper maintenance of

your filter.

4. Keep tools clean for better and safer performance. Use nonflammable cleaning solutions.

(Caution such solutions may damage O-ring and other tool parts ) only if necessary.

DO NOT SOAK.

S3 Hex key

S4 Hex key

S5 Hex key

Air tool oil

Operating instructions

Figure 1

Figure 3

Figure 2

2A 2B 2C

26 27a

L Cleat Nailer

#502190

EXPLODED VIEW

26a

22a

WARNING

All parts must be periodically inspected and

replaced if worn or broken. Failure to do this can

affect the tool’s operation and present a safety

hazard.

27a 501809 Screw

28 501810 Spring Washer

29 502114 Screw

30 502208 Rail

31 502209 Magazine

32 502211 Spring

33 502212 Nut

34 502213 Screw

35 502214 Washer

36 502215 Magazine Cap

37 502216 Screw

38 502217 Coil Spring Assembly

39 502218 Bracket

40 502219 Lock Pin

41 502220 Feeder Shoe

42 502221 Torsion Spring

43 501826 Seal

44 501827 Screw

45 502196 Arm

46 501829 Air Plug

47 219297 Mallet

48 502197 Clamp Screw

49 502198 Short Arm

50 502199 Washer

51 502201 Nut

52 502252 Soft Grip Sleeve

1 501783 Plunger

2 501784 O-Ring

3 501785 O-Ring

4 501786 Poppet

5 501787 O-Ring

6 501788 O-Ring

7 501789 O-Ring

8 502202 Piston Assembly

9 501791 Cylinder Bushing

10 501792 Hammer Face

11 501793 Screw

12 501794 Cylinder Cap

13 501795 O-Ring

14 501796 Screw

15 501797 Spring Washer

16 501798 Poppet Actuator

17 501799 Gasket

18 501800 Body

19 501801 Bumper

20 502203 Nose

21 501803 Screw

22 502204 Blade Guide

22a 502205 Baffle Plate

23 502206 Spring Washer

24 502207 Spring Pin

25 502111 Shoe

26 501808 Spacer-installed for 3/4” flooring

PARTS LEGEND

Key# Part# Description Key# Part# Description

L Cleat Nailer - 502190

DO NOT EXCEED MAXIMUM

RECOMMENDED AIR PRESSURE

120

Always wear hearing protection and eye protection

devices, including side shields when operating or

working in the vicinity of a tool.

Operate the tool using only the recommended air

pressure. Do not exceed the maximum air pressure

marked on the tool. Be sure the air pressure gauge is

operating properly and check it at least twice a day.

SAFETY INSTRUCTIONS

WEAR EYE AND HEARING PROTECTION

Never use any bottled air or gases such as

oxygen to operate the tool since they could cause

the tool to explode.

* Denotes Normal Wear Items.

Denotes New Change

26a 501996 Spacer-included for 1/2” flooring

Safety Glasses

015204 .oN traP

raelC

ACCESSORIES

Mallet (approx. 2.7 lbs) Part No. 219297

O-Ring Repair Kit Part No. 219296

TROUBLESHOOTING

STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR. SERIOUS

PERSONAL INJURY COULD OCCUR. REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED

PERSON OR AN AUTHORIZED SERVICE CENTER.

NOITULOSESUACMELBORP

A. Loose nose screws

B. Gasket is cracked/worn

A. Tool is too dry

B. Air pressure is low

C. Exhaust is blocked

A. Damaged pusher spring

B. Wrong size of fastener

C. Magazine or wear plate

is dirty

A. Driver channel is worn

B. Driver is broken/worn

C. Bent fasteners

Air leaking in cylinder cap

Lack of power, slow to cycle

Poor power of driving and

returning.

Shooting no fastener or

intermittent feeding

Fastener is jammed in tool.

A. Tighten and recheck.

B. Replace gasket

A. Drop lubricant

B. Check air supply equipment

C. Clean exhaust channel

A. Replace spring

B. Use correct fasteners

C. Clean magazine and nose

A. Replace wear plate

B. Replace driver

C. Use correct fasteners

502222-2

/08

2400 GALVIN DRIVE

ELGIN, ILLINOIS 60124

U.S.A

DUO-FAST FloorMaster 200-C Operating Manual And Schematic

Brand: DUO-FAST

Model: FloorMaster 200-C

Category: Nail Gun

Type: Operating Manual And Schematic

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DUO-FAST FloorMaster 200-C Operating Manual And Schematic

DUO-FAST FloorMaster 200-C Operating Manual And Schematic

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