Toro Roll-Over Protection System, Workman 1100/2100/e2000/MD/MDE/MDX/MDX-D Series and Twister Utility Vehicle Installation guide

Toro
Brand
Toro
Model
Roll-Over Protection System, Workman 1100/2100/e2000/MD/MDE/MDX/MDX-D Series and Twister Utility Vehicle
Type
Installation guide
FormNo.3394-610RevA
Roll-OverProtectionSystem
Workman
®
1100/2100/e2000/MD/MDE/MDX/MDX-DSeriesand
Twister
®
UtilityVehicle
ModelNo.07276
ModelNo.07276R
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Disconnectthecontrolsontheseat
base.
2
Nopartsrequired
–
Removetheseatsandseatbases.
ROPSbar
1
Bolts(3/8inch)
10
3
Nuts(3/8inch)
10
MounttheseatbeltsandROPSbar.
Nut(3/8inch)
8
Seatbelt
2
Bolt(3/8inch)
8
SeatbeltROPSanchorbracket
2
Bolt(7/16inch)
4
Nut(7/16inch)
4
Seatbeltanchor,righthand
1
Seatbeltanchor,lefthand
1
4
Seatbeltlockassembly
2
Mounttheseatbeltstothemachine.
5
Nopartsrequired
–
Removethetransmissionspacer.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3394-610*A
1
DisconnectingtheControlson
theSeatBase
NoPartsRequired
DisconnectingtheControlsontheSeat
Baseforthe1100/2100/MD/MDX/MDX-D
andTwisterModels
1.Removetheknobfromthegearshiftlever(Figure1).
Figure1
1.Gearshiftleverknob2.Shifterplate
2.Removethe4boltssecuringtheshifterplatetothe
shifterbracket(Figure1).
3.Removethe4boltssecuringtheshifterplatetotheseat
baseandremovetheshifterplate(Figure1).
4.Unplugthewireconnectorfromthereverseswitch
insidethegearshiftbracket.
5.Proceedto2RemovingtheSeatsandSeatBases(page
3).
DisconnectingtheControls
ontheSeatBaseforthe
1110/2110/MD/MDE/MDX/MDX-D
Models
1.Followsteps1through4above.
2.Removethecotterpinsandclevispinssecuringthe
parkingbrakecablestotherearwheelbrakelevers
(Figure2).
1
2
4
g026309
3
Figure2
1.R-clamp3.Parkingbrakecable
2.C-clip
4.Brakelever
3.RemovetheR-clampsandC-clipssecuringthebrake
cablestotheframe(Figure2).
4.Proceedto2RemovingtheSeatsandSeatBases(page
3).
DisconnectingtheControlsontheSeat
Baseforthee2050andMDEModels
1.Reachundertheseatbaseandunplugthecharger
wiringharnessconnector(Figure3).
1
g02631 1
Figure3
1.Chargerwiringharness
2.Proceedto2RemovingtheSeatsandSeatBases(page
3).
2
DisconnectingtheControls
ontheSeatBaseforthe
1100/2100/MD/MDE/MDX/MDX-D,
e2060,and2065Models
1.Reachundertheseatbaseandunplugthechargerwire
harnessconnector(Figure3).
2.Removethe2boltsandwasherssecuringtheparking
brakecovertotheseatbase(Figure4).
Figure4
1.Parkingbrakecover3.Brakeleversupport
bracket
2.Parkingbrakelever4.Brakecableequalizer
bracket
3.Liftthecoverovertheparkingbrakeleverandoffthe
seatbase(Figure4).
4.Removetheclevispinsecuringthebrakecable
equalizerbrackettotherearofthebrakeleversupport
bracket(Figure4).
5.Lifttheequalizerbracketoutofthesupportbracket
andunhookthebrakecablesfromit(Figure4).
6.RemovetheC–clipssecuringthebrakecablestothe
rearofthebrakeleversupportbracket(Figure4).
7.Proceedto2RemovingtheSeatsandSeatBases(page
3).
2
RemovingtheSeatsandSeat
Bases
NoPartsRequired
Procedure
Removethe8boltssecuringtheseatbasetotheoorplate
andfrontframeandlifttheseatsandseatbasefromthe
machine(Figure5).
Figure5
3
3
MountingtheROPSbar
Partsneededforthisprocedure:
1
ROPSbar
10
Bolts(3/8inch)
10
Nuts(3/8inch)
Procedure
1.PositiontheROPSontothemachineasshownin
Figure6,aligningthemountingholesatthesidesand
rear.
Figure6
2.SecuretheROPStotherearoftheoorplatewith6
bolts(3/8inch)and6nuts(3/8inch).
3.SecuretheROPStothesidesoftheoorplatewith
theremaining4bolts(3/8inch)and4nuts(3/8inch)
(Figure6).
4.Tightenallfastenerssecurely.
4
MountingtheSeatBeltstothe
Machine
Partsneededforthisprocedure:
8
Nut(3/8inch)
2
Seatbelt
8
Bolt(3/8inch)
2
SeatbeltROPSanchorbracket
4
Bolt(7/16inch)
4
Nut(7/16inch)
1
Seatbeltanchor,righthand
1
Seatbeltanchor,lefthand
2
Seatbeltlockassembly
Procedure
1.MountaseatbeltanchorbrackettoeachROPStab
with2bolts(3/8inch)and2nuts(3/8inch)(referto
Figure7).
Figure7
1.Nut(7/16inch)3.Nut(3/8inch)
2.Bolt(3/8inch)4.Bolt(7/16inch)
2.Mounttheretractableendofeachseatbeltassembly
toeachseatbeltanchorbracketwithabolt(7/16inch)
andnut(7/16inch)(Figure7).
3.UsingthedimensionsshowninFigure8,locate,mark,
anddrill4holes(3/8inch)inthetopoftheframe
channel.
Note:Theholesmayalreadybeinsomeframe
channels.
4
Figure8
1.54mm(21/8inch)2.32mm(11/4inch)
4.Securetheleftandrightseatbeltanchortothefront
framewith4bolts(3/8inch)and4nuts(3/8inch)
(Figure9).
Figure9
5.UsingthedimensionsshowninFigure10,locate,mark,
anddrill2holes(1inch)inthetopoftheseatbase.
Locateaholeoneachsideofthecentercompartment.
Note:Locationmarksfortheholesmayalreadybe
onsomeseatbases.
1
2
g026313
Figure10
1.21mm(2.1cm)2.51mm(2inch)
6.Settheseatbaseintothemountingpositiononthe
machine.
7.Insertthereceiverendofeachseatbeltlockassembly
intooneofthenewlydrilledholesintheseatbase
(Figure11).
Figure11
8.Whileliftingtherearoftheseatbasetogainaccess,
mountthereceiverendofeachseatbeltassembly
toeachseatbeltanchorwithabolt(7/16inch)and
locknut(7/16inch)asshowninFigure11.
9.Securetheseatbasetotheoorplateandfrontframe.
10.Installallthecomponentsthatwerepreviously
disconnectedfromtheseatbase(referto1
DisconnectingtheControlsontheSeatBase(page2).
11.Checktheoperationofthecomponentsandadjust,as
required,pertheinstructionsintheOperator’sManual.
12.Adjustthefrontsuspension;refertothevehicle
Operator’sManual.
5
5
RemovingtheClutchSpacer
(MD,dated2013orabove,MDX
serialnumbers310000001and
up,andMDX-Dmodelsonly)
NoPartsRequired
Procedure
ItispossibletoincreasethegroundspeedwhenaROPSis
installed.
1.Removetheboltssecuringtheprimaryclutchcoveras
showninFigure12andFigure13.
Important:Usecautionwhenremovingthe
clutchcover;thespringisundercompression.
Important:TakenoteoftheXorientationonthe
clutchcoversandclutchassemblies.
Figure12
MD(dated2013orabove)&MDXModels
1.Clutchspacer
Figure13
MDX-DModels
1.ClutchSpacer
2.Removethespringanddiscardthespacer(referto
Figure12andFigure13)
3.Installthespringandclutchcover.
Important:EnsurethattheXisplacedbackin
theoriginallocation.
4.Torquetheboltsto179to228N–m(132to168in-lbs)
fortheMDorMDXmodels,142to163N–m(105to
120in-lbs)fortheMDX-Dmodels.
6
Notes:
7
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Toro Roll-Over Protection System, Workman 1100/2100/e2000/MD/MDE/MDX/MDX-D Series and Twister Utility Vehicle Installation guide

Toro
Brand
Toro
Model
Roll-Over Protection System, Workman 1100/2100/e2000/MD/MDE/MDX/MDX-D Series and Twister Utility Vehicle
Type
Installation guide
Download PDF
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