FormNo.3420-629RevA
TX427CompactToolCarrier
ModelNo.22321—SerialNo.402000000andUp
ModelNo.22321G—SerialNo.402000000andUp
ModelNo.22322—SerialNo.402000000andUp
ModelNo.22342HD—SerialNo.402000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3420-629*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g242614
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................9
Controls.............................................................9
Specications..................................................12
Attachments/Accessories.................................12
BeforeOperation.................................................13
BeforeOperationSafety...................................13
AddingFuel......................................................13
PerformingDailyMaintenance..........................14
DuringOperation.................................................14
DuringOperationSafety...................................14
StartingtheEngine...........................................15
DrivingtheMachine..........................................16
ShuttingOfftheEngine.....................................16
UsingAttachments...........................................16
AfterOperation....................................................18
AfterOperationSafety......................................18
MovingaNon-FunctioningMachine..................18
TransportingtheMachine.................................18
LiftingtheMachine...........................................20
Maintenance...........................................................21
RecommendedMaintenanceSchedule(s)...........21
Pre-MaintenanceProcedures..............................22
MaintenanceSafety..........................................22
UsingtheCylinderLock....................................22
AccessingInternalComponents.......................23
Lubrication..........................................................26
GreasingtheMachine.......................................26
EngineMaintenance...........................................26
EngineSafety...................................................26
ServicingtheAirCleaner..................................26
ServicingtheCarbonCanister..........................27
ServicingtheEngineOil....................................28
ServicingtheSparkPlug(s)..............................30
FuelSystemMaintenance...................................31
ChangingtheFuelFilter....................................31
DrainingtheFuelT ank......................................31
ElectricalSystemMaintenance...........................32
ElectricalSystemSafety...................................32
ServicingtheBattery.........................................32
DriveSystemMaintenance..................................34
ServicingtheTracks.........................................34
BrakeMaintenance.............................................38
TestingtheParkingBrake.................................38
BeltMaintenance................................................38
InspectingandReplacingtheDrive
Belt................................................................38
ControlsSystemMaintenance.............................40
AdjustingtheControls.......................................40
HydraulicSystemMaintenance...........................42
HydraulicSystemSafety...................................42
Hydraulic-FluidSpecications..........................42
CheckingtheHydraulic-FluidLevel...................42
ReplacingtheHydraulicFilter...........................43
ChangingtheHydraulicFluid............................43
Cleaning..............................................................44
RemovingDebris..............................................44
CleaningtheChassis........................................45
Storage...................................................................46
StorageSafety..................................................46
Storage.............................................................46
Troubleshooting......................................................48
3
Safety
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.Usingthisproductforpurposesother
thanitsintendedusecouldprovedangeroustoyou
andbystanders.
Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphillandtheload
closetotheground.Weightdistributionchanges
withattachments.Anemptybucketmakesthe
rearofthemachinetheheavyend,andafull
bucketmakesthefrontofthemachinetheheavy
end.Mostotherattachmentsmakethefrontofthe
machinetheheavyend.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandpetsasafedistanceaway
fromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-6686
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal93-9084
93-9084
1.Liftpoint/Tie-downpoint
decal100-4650
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
awayfromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
awayfromthemachine.
decal100-8821
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distanceawayfromthefrontofthetractionunitwhenthe
loaderarmsareraised.
decal100-8822
100-8822
1.Warning—donotcarrypassengers.
5
decal115-4020
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal115-4857
115-4857
1.Lowertheloaderarms.
4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
decal115-4858
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4859
115-4859
1.Disengaged3.Engaged
2.Parkingbrake
decal115-4861
115-4861
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
decal115-4862
115-4862
1.Loader-valve
lock—unlocked
2.Loader-valvelock—locked
6
decal115-4860
115-4860
1.Warning—readtheOperator'sManual.
2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.
decal117-1806
117-1806
7
decal117-4045
117-4045
1.ReadtheOperator'sManual,located
insidetherear-accesscover.
7.Choke
13.Engine—run
2.Fast
8.Off14.Engine—shutoff
3.Continuous-variablesetting
9.Fuel15.Warning—donotoperatethismachine
unlessyouaretrained.
4.Slow10.Hydraulic-uidtemperature
16.Electricshockhazard,overheadpower
lines—stayawayfromoverheadpower
lines.
5.Throttle11.Hourmeter17.Tippinghazard—movethetraction
unitwiththeheavyenduphill;carry
loadslow;neverjerkthecontrols;use
asteady,evenmotion.
6.On
12.Engine—start18.Tippinghazard—slowthetractionunit
whenturning,donottravelfastwhen
turning,lookbehindanddownwhen
reversing.
8
ProductOverview
g005550
Figure3
1.Track5.Loaderarms9.Mountplate13.Fueltank
2.Track-adjustmentchamber6.Hood
10.Tie-down/liftloop14.Reverse-safetyplate
3.Liftcylinder
7.Auxiliaryhydrauliccouplers
11.Controlpanel
4.Cylinderlock
8.Tiltcylinder12.Rear-accesscover
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethetractionunit.
ControlPanel
g013120
Figure4
1.Auxiliaryhydraulicslever
8.Loader-arm/attachment-tilt
lever
2.Throttlelever9.Loader-valvelock
3.Chokelever
10.Parking-brakelever
4.Fuelgauge11.Tractioncontrol
5.Hydraulic-uid-temperature
light
12.Referencebar
6.Hourmeter/tachometer13.Loader-control-reference
bar
7.Keyswitch
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page15).
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
ChokeLever
Beforestartingacoldengine,movethechokelever
forward.Aftertheenginestarts,regulatethechoke
tokeeptheenginerunningsmoothly.Assoonas
possible,movethechokeleverallthewayrearward.
Note:Awarmenginerequireslittleornochoking.
ReferenceBar
Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandtheauxiliary-hydraulicslever.T o
ensuresmooth,controlledoperation,donottake
bothhandsoffthereferencebarwhileoperatingthe
machine.
9
TractionControl
g008128
Figure5
1.Referencebar
2.Tractioncontrol
Tomoveforward,movethetractioncontrolforward
(Figure6).
g008129
Figure6
Tomoverearward,movethetractioncontrol
rearward(Figure7).
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe
referencebar.
g008130
Figure7
Toturnright,rotatethetractioncontrolclockwise
(Figure8).
g008131
Figure8
Toturnleft,rotatethetractioncontrol
counterclockwise(Figure9).
g008132
Figure9
Tostopthemachine,releasethetractioncontrol
(Figure5).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat
direction.
LoaderArm/Attachment-TiltLever
Totilttheattachmentforward,slowlymovethe
levertotheright(Figure10).
Totilttheattachmentrearward,slowlymovethe
levertotheleft(Figure10).
Tolowertheloaderarms,slowlymovethelever
forward(Figure10).
Toraisetheloaderarms,slowlymovethelever
rearward(Figure10).
Tolowertheloaderarmstoadetent(oat)
position,pushtheleverfullyforward(Figure10).
Note:Thisallowsattachmentssuchastheleveler
andthehydraulicbladetofollowthecontoursof
theground(i.e.,oat)whengrading.
10
g004178
Figure10
1.Detent(oat)position
4.Tilttheattachment
rearward.
2.Lowertheloaderarms.5.Tilttheattachment
forward.
3.Raisetheloaderarms.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
Loader-ValveLock
Theloader-valvelocksecurestheloader
arm/attachment-tiltleversothatyoucannotpushit
forward.Thishelpstoensurethatnooneaccidentally
lowerstheloaderarmsduringmaintenance.Secure
theloaderarmswiththelockanytimeyouneedto
shutoffthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsothatitclearstheholein
thecontrolpanelandswingittotheleft,infrontof
theloader-armlever,pushingitdownintothelocked
position(Figure11).
g029981
Figure11
1.Loaderarm/attachment-tilt
lever
2.Loader-valvelock
Loader-Control-ReferenceBar
Theloader-control-referencebarhelpsstabilizeyour
handwhileoperatingtheloaderarm/attachment-tilt
lever(Figure4).
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforward
direction,rotatetheauxiliary-hydraulicslever
rearwardandpullitdowntothereferencebar
(Figure12,number1).
Tooperateahydraulicattachmentinthereverse
direction,rotatetheauxiliary-hydraulicslever
rearward,thenmoveitleftintotheupperslot
(Figure12,number2).
Note:IfyoureleasetheleverwhileintheFORWARD
position,theleverautomaticallyreturnstothe
NEUTRALposition(Figure12,number3).Ifitisinthe
REVERSEposition,itremainsthereuntilyoupullitout
oftheslot.
g004179
Figure12
1.Forward-owhydraulics
3.Neutral
2.Reverse-owhydraulics
HourMeter/Tachometer
Whentheengineisoff,thehourmeter/tachometer
displaysthenumberofhoursofoperationloggedon
themachine.Whentheengineisrunning,itdisplays
thespeedoftheengineinrevolutionsperminute
(rpm).
After50hoursandthenevery100hoursthereafter
(i.e.,150,250,350,etc.)thescreendisplaysCHG
OILtoremindyoutochangetheengineoil.
Afterevery100hours,thescreendisplaysSVC
toremindyoutoperformtheothermaintenance
proceduresbasedona100-,200-,or400-hour
schedule.
Note:Theseremindersappear3hourspriortothe
serviceintervaltimeandashatregularintervalsfor
6hours.
11
Parking-BrakeLever
Toengagetheparkingbrake,pushthelever
forwardandtotheleftandthenpullitrearward
(Figure13).
Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.
Toreleasethebrake,pushtheleverforwardand
thenright,intothenotch(Figure13).
g005552
Figure13
FuelGauge
Thisgaugemeasurestheamountoffuelinthefuel
tank(s).
Hydraulic-FluidTemperatureLight
Ifthehydraulicuidgetstoohot,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,shutoff
theengineandallowthetractionunittocool.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model22321,22321G,22342HD
Width
86cm(34inches)
Length
180cm(71inches)
Height
117cm(46inches)
Weight
853kg(1,880lb)
Operatingcapacitywith
standardbucket
227kg(500lb)
Tippingcapacitywith
standardbucket
671kg(1,480lb)
Wheelbase
79cm(31inches)
Dumpheight(with
standardbucket)
119cm(47inches)
Reach—fullyraised(with
standardbucket)
55cm(22inches)
Heighttohingepin(with
standardbucketinhighest
position)
168cm(66inches)
Model22322
Width
104cm(41inches)
Length
180cm(71inches)
Height
117cm(46inches)
Weight
941kg(2,075lb)
Operatingcapacitywith
standardbucket
227kg(500lb)
Tippingcapacitywith
standardbucket
647kg(1,427lb)
Wheelbase
79cm(31inches)
Dumpheight(with
standardbucket)
119cm(47inches)
Reach—fullyraised(with
standardbucket)
55cm(22inches)
Heighttohingepin(with
standardbucketinhighest
position)
168cm(66inches)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
12
Operation
BeforeOperation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled
andthatitisagenuineToroattachment.Readall
theattachmentmanuals.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
Inspecttheareawhereyouwillusetheequipment
andremovealldebris.
Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineif
anyoneentersthearea.
FuelSafety
Useextracarewhenhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor
morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
13
FillingtheFuelTank(s)
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Shutofftheengine,removethekey,andallow
theenginetocool.
3.Cleanaroundthefuel-tankcapandremoveit
(Figure14).
g242641
Figure14
1.Fuel-tankcap
4.Addfueltothetankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank
completelyfull.
5.Installthefuel-tankcapsecurely,turningituntil
itclicks.
6.Wipeupanyspilledfuel.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedintheMaintenance
(page21).
Important:Checkthehydraulic-uidlevelbefore
startingtheengineforthersttime;referto
CheckingtheHydraulic-FluidLevel(page42).
DuringOperation
DuringOperationSafety
GeneralSafety
Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
UseonlyToro-approvedattachmentsand
accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.
Formachineswithaplatform:
Donotstepofftheplatformwiththeloadraised.
Ifyoulosecontrolofthemachine,stepoff
theplatformandawayfromthedirectionthe
machineismoving.
Donottrytostabilizethemachinebyputting
yourfootontheground.
Donotplaceyourfeetundertheplatform.
Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformand
yourhandsareholdingontothehandles.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
Neverjerkthecontrols;useasteadymotion.
Theowner/usercanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralandengage
theparkingbrake(ifequipped)beforestartingthe
engine.Starttheengineonlyfromtheoperator's
position.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
14
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
Stoptheattachmentwhenyouarenotworking.
Stopthemachine,turnofftheengine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
Neverrunanengineinanenclosedarea.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
Engagetheparkingbrake(ifequipped).
Shutofftheengineandremovethekey.
Donotoperatethemachinewhenthereistherisk
oflightning.
Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.
Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.
Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide
obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelor
trackgoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
StartingtheEngine
1.Standontheplatform(ifequippedonyour
machine).
2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
3.Movethechokeleverfullyforwardifyouare
startingacoldengine.
Note:Awarmorhotenginemaynotrequire
choking.
4.Movethethrottlelevermidwaybetweenthe
SLOWandFASTpositions.
5.Insertthekeyintothekeyswitchandturnitto
theSTARTposition.Whentheenginesstarts,
releasethekey.
Important:Donotengagethestarterfor
morethan10secondsatatime.Iftheengine
failstostart,wait30secondsforthestarter
tocooldownbetweenattempts.Failureto
followtheseinstructionscouldburnoutthe
startermotor.
6.Aftertheenginestarts,graduallymovethe
chokeleverbacktotheOFFposition.Ifthe
enginestallsorhesitates,movethechoke
forwardagainuntiltheenginewarmsup.
7.Movethethrottlelevertothedesiredsetting.
15
Important:Runningtheengineathigh
speedswhenthehydraulicsystemiscold
(i.e.,whentheairtemperatureisator
belowfreezing)coulddamagethehydraulic
system.Whenstartingtheengineincold
conditions,allowittoruninthemiddle
throttlepositionfor2to5minutesbefore
movingthethrottletotheFASTposition.
Note:Iftheoutdoortemperatureisbelow
freezing,storethemachineinagaragetokeep
itwarmerandtoaidinstarting.
DrivingtheMachine
Usethetractioncontroltomovethemachine.The
fartheryoumovethetractioncontrolinanydirection,
thefasterthemachinemovesinthatdirection.
Releasethetractioncontroltostopthemachine.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placethe
throttleleverintheFASTpositionforbestperformance.
Youcan,however,usethethrottlepositiontooperate
atslowerspeeds.
ShuttingOfftheEngine
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
3.Movethethrottlelever3/4ofthewaytothe
FASTposition.
Note:Ifyousetthethrottlelowerthanhalfway
totheFASTposition,theenginemaycontinueto
runfor1secondafterturningthekeytotheOFF
position,preventingaloudafter-rebang.
4.Iftheenginehasbeenworkinghardorishot,let
itidleforaminutebeforeturningthekeyswitch
totheOFFposition.
Note:Thishelpstocooltheenginebeforeyou
shutitoff.Inanemergency,youcanshutoff
theengineimmediately.
5.TurnthekeyswitchtotheOFFpositionand
removethekey.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovethekeyandengagethe
parkingbrakewhenleavingthemachine
unattended.
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.
2.Starttheengine.
3.Tilttheattachmentmountplateforward.
4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate(Figure15).
g003710
Figure15
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.
Important:Raisetheattachmentenoughto
clearthegroundandtiltthemountplateall
thewayback.
6.Shutofftheengineandremovethekey.
7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate(Figure16).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.
16
g003711
Figure16
1.Quick-attachpins
(engagedposition)
3.Engagedposition
2.Disengagedposition
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
ConnectingtheHydraulicHoses
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic
couplers.
Allowthemachinetocoolbeforetouching
hydrauliccomponents.
Donottouchhydraulicuidspills.
Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:
1.Shutofftheengineandremovethekey.
2.Movetheauxiliary-hydraulicsleverforward,
backward,andbacktotheNEUTRALpositionto
relievepressureatthehydrauliccouplers.
3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.
4.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.
5.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.
Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuilt
upintheattachment.
6.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.
7.Conrmthattheconnectionissecurebypulling
onthehoses.
17
RemovinganAttachment
1.Parkthemachineonalevelsurface.
2.Lowertheattachmenttotheground.
3.Shutofftheengineandremovethekey.
4.Disengagethequick-attachpinsbyturningthem
totheoutside.
5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelieve
pressureatthehydrauliccouplers.
6.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystem
contaminationduringstorage.
7.Installtheprotectivecoversontothehydraulic
couplersonthemachine.
8.Starttheengine,tiltthemountplateforward,and
backthemachineawayfromtheattachment.
AfterOperation
AfterOperationSafety
GeneralSafety
Cleandebrisfromtheattachments,drives,
mufers,andenginetohelppreventres.Clean
upoilorfuelspills.
Keepallpartsingoodworkingconditionandall
hardwaretightened.
Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
MovingaNon-Functioning
Machine
Important:Donottoworpullthemachine
withoutrstopeningthetowvalves,oryouwill
damagethehydraulicsystem.
1.Shutofftheengineandremovethekey.
2.Opentherear-accesscover.
3.Usingawrench,turnthetowvalvesonthe
hydraulicpumpstwicecounter-clockwise(Figure
17).
g004181
Figure17
1.Lefttowvalve(righttrack)2.Righttowvalve(lefttrack)
4.Towthemachineasrequired.
5.Afterrepairingthemachine,closethetowvalves
beforeoperatingit.
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe
machine.Useafull-widthramp.Ensurethatthetrailer
ortruckhasallthenecessarybrakes,lighting,and
markingasrequiredbylaw.Pleasecarefullyreadall
thesafetyinstructions.Knowingthisinformationcould
helpyouorbystandersavoidinjury.Refertoyour
localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidentscausingpersonal
injury.
Donotdrivethemachineonapublicstreet
orroadway.
18
SelectingaTrailer
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure18).
Useonlyafull-widthramp;donotuse
individualrampsforeachsideofthe
machine.
Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.Thisensuresthat
rampangledoesnotexceed15degreeson
atground.
g229507
Figure18
1.Full-widthrampinstowed
position
3.H=heightofthetraileror
truckbedtotheground
2.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground
4.Trailer
LoadingtheMachine
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath.
Useextremecautionwhenoperatinga
machineonaramp.
Loadandunloadthemachinewiththe
heavyenduptheramp.
Avoidsuddenaccelerationordeceleration
whiledrivingthemachineonarampas
thiscouldcausealossofcontrolora
tip-oversituation.
1.Ifusingatrailer,connectittothetowingvehicle
andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Lowertheramp(Figure18).
4.Lowertheloaderarms.
5.Loadthemachineontothetrailerwiththeheavy
enduptheramp,carryingloadslow(Figure19).
Ifthemachinehasafullload-carrying
attachment(e.g.,bucketoradjustableforks)
oranon-load-carryingattachment(e.g.,
stumpgrinder),drivethemachineforward
uptheramp.
Ifthemachinehasanemptyload-carrying
attachmentornoattachment,backthe
machineuptheramp.
g204457
Figure19
1.Machinewithfull
attachmentor
non-load-carrying
attachment—drivethe
machineforwardupthe
ramp.
2.Machinewithemptyor
noattachment—backthe
machineuptheramp.
6.Lowertheloaderarmsallthewaydown.
7.Shutofftheengine,removethekey,andengage
theparkingbrake.
8.Usethemetaltie-downloopsonthemachine
tosecurelyfastenthemachinetothetraileror
truckwithstraps,chains,cable,orropes(Figure
20).Refertolocalregulationsfortie-down
requirements.
19
g242654
Figure20
1.Tie-downloops
UnloadingtheMachine
1.Lowertheramp(Figure19).
2.Unloadthemachinefromthetrailerwiththe
heavyenduptheramp,carryingloadslow
(Figure21).
Ifthemachinehasafullload-carrying
attachment(e.g.,bucketoradjustableforks)
oranon-load-carryingattachment(e.g.,
stumpgrinder),backitdowntheramp.
Ifthemachinehasanemptyload-carrying
attachmentornoattachment,driveitforward
downtheramp.
g204458
Figure21
1.Machinewithfull
attachmentor
non-load-carrying
attachment—backthe
machinedowntheramp.
2.Machinewithemptyor
noattachment—drivethe
machineforwarddownthe
ramp.
LiftingtheMachine
Youcanliftthemachineusingthetie-down/liftloops
asliftpoints;refertoFigure20.
20
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