Toro Grading Bucket, TXL 2000 Tool Carrier User manual

Type
User manual
FormNo.3429-975RevB
StandardBucket,High-Volume
Bucket,orGradingBucket
TXL2000ToolCarrier
ModelNo.22546—SerialNo.318000001andUp
ModelNo.22547—SerialNo.318000001andUp
ModelNo.22548—SerialNo.318000001andUp
ModelNo.22576—SerialNo.318000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3429-975*B
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thebucketisaload-bearingattachmentintendedto
beusedonaT orotoolcarrier.Itisdesignedprimarily
formovingrock,dirt,sand,orothermaterials.Using
thisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure
1,Figure2,orFigure3identiesthelocationofthe
modelandserialnumbersontheproduct.Writethe
numbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g267816
Figure1
Standardbucket
1.Modelandserialnumberlocation
g267815
Figure2
Highvolumebucket
1.Modelandserialnumberlocation
g267814
Figure3
Gradingbucket
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure4),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure4
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................4
BucketSafety.....................................................4
MaintenanceandStorageSafety........................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................6
Specications....................................................6
MaximumMaterialDensityatCapacity...............7
Operation..................................................................8
InstallingandRemovingtheAttachment.............8
FillingtheBucket................................................8
TransportPosition..............................................9
Storage.....................................................................9
Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
Donottransportanattachmentwiththe
armsraisedorextended;alwaystransportthe
attachmentclosetotheground,withtheloader
armsretracted;refertoTransportPosition(page
9).
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandpetsasafedistanceaway
fromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperatorsManual.
3
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
load-bearingattachmentmakestherearofthe
machinetheheavyend,andafullload-bearing
attachmentmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofmachinetheheavyend.
Keeptheattachmentintheloweredposition
withtheloaderarmsretractedwhenonslopes.
Raisingtheattachmentorextendingtheloader
armsonaslopeaffectsthestabilityofthemachine.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.Tallgrasscanhide
obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
Usecautionwhenoperatingthemachinenearthe
following:
Drop-offs
Ditches
Embankments
Bodiesofwater
Themachinecouldsuddenlyrolloverifatrack
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
BucketSafety
Weargloves,eyeprotection,longpants,
substantialslip-resistantfootwear,andhearing
protectionduringoperationorwhileadjustingor
repairingthemachine.
Afterstrikingaforeignobject,shutofftheengine,
removethekey,thoroughlyinspecttheattachment
foranydamage,andrepairthedamagebefore
startingandoperatingtheattachment.
Alwayslowertheattachmentandshutoffthe
machineeachtimeyouleavetheoperating
position.
Whenliftingtheattachment,keepitleveland
preventtheloadfromspillingbackward.
MaintenanceandStorage
Safety
Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe
operatingcondition.
RefertotheOperatorsManualforimportant
detailsifyoustoretheattachmentforanextended
periodoftime
Maintainorreplacesafetyandinstructionlabels,
asnecessary.
4
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal125-6110
125-6110
1.Crushinghazard—donotstandunderanypartofthe
machine.
decal133-8061
133-8061
Decal139-2834isforModel22576.
decal139-2834
139-2834
1.Tippinghazard—readtheTXL2000Operator’sManualfor
loadlimits;themaximumloadwiththeattachmentretracted
is907kg(2,000lb);themaximumloadwiththeattachment
extendedis428kg(945lb).
Decal139-2836isforModel22547.
decal139-2836
139-2836
1.Tippinghazard—readtheTXL2000Operator’sManualfor
loadlimits;themaximumloadwiththeattachmentretracted
is887kg(1,956lb);themaximumloadwiththeattachment
extendedis412kg(909lb).
Decal139-2837isforModel22546.
decal139-2837
139-2837
1.Tippinghazard—readtheTXL2000Operator’sManualfor
loadlimits;themaximumloadwiththeattachmentretracted
is870kg(1,917lb);themaximumloadwiththeattachment
extendedis378kg(834lb).
5
Decal139-2838isforModel22548.
decal139-2838
139-2838
1.Tippinghazard—readtheTXL2000Operator’sManualfor
loadlimits;themaximumloadwiththeattachmentretracted
is852kg(1,880lb);themaximumloadwiththeattachment
extendedis410kg(905lb).
ProductOverview
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model22546—HighVolumeBucket
Width
185cm(73inches)
Length
124cm(49inches)
Height
74cm(29inches)
Weight
385kg(849lb)
Capacity(SAEstruck
capacity)
0.8m
3
(29.0ft
3
)
Model22547—StandardBucket
Width
140cm(55inches)
Length
107cm(42inches)
Height
64cm(25inches)
Weight
276kg(609lb)
Capacity(SAEstruck
capacity)
0.4m
3
(12.8ft
3
)
Model22548—GradingBucket
Width
140cm(55inches)
Length
99cm(39inches(
Height51inches
Weight
239kg(527lb)
Capacity(SAEstruck
capacity)
0.3m
3
(9.3ft
3
)
Model22576—StandardBucket
Width
140cm(55inches)
Length
107cm(42inches)
Height
64cm(25inches)
Weight
243kg(535lb)
Capacity(SAEstruck
capacity)
0.4m
3
(12.8ft
3
)
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
6
MaximumMaterialDensityat
Capacity
Thedensityofthematerialsmovedbythebucket
variesand,therefore,sodoestheamountofmaterial
thatthebucketcancarrybeforereachingthe
maximumloadrating.Therst2tablesliststhe
densityofmaterialthatcanbecarried,bothheaped
andstruck(i.e.,leveledoff),inthebucket.The
MaterialDensitytablelistscommonmaterialsand
theirdensities.
Model22546—High-VolumeBucket
BucketCapacity
Maximum
Density—Loader
armsretracted
Maximum
Density—Loader
armsextended
910kg/m
3
441kg/m
3
Heapedbucket
(57lb/ft
3
)(28lb/ft
3
)
1105kg/m
3
536kg/m
3
Struck(leveled)
bucket
(69lb/ft
3
)(33lb/ft
3
)
Model22547—StandardBucket
BucketCapacity
Maximum
Density—Loader
armsretracted
Maximum
Density—Loader
armsextended
1922kg/m
3
881kg/m
3
Heapedbucket
(120lb/ft
3
)(55lb/ft
3
)
2419kg/m
3
1121kg/m
3
Struck(leveled)
bucket
(151lb/ft
3
)(70lb/ft
3
)
Model22548—GradingBucket
BucketCapacity
Maximum
Density—Loader
armsretracted
Maximum
Density—Loader
armsextended
2280kg/m
3
1010kg/m
3
Heapedbucket
(142lb/ft
3
)(63lb/ft
3
)
3186kg/m
3
1412kg/m
3
Struck(leveled)
bucket
(199lb/ft
3
)(88lb/ft
3
)
Model22576—StandardBucket
BucketCapacity
Maximum
Density—Loader
armsretracted
Maximum
Density—Loader
armsextended
1970kg/m
3
913kg/m
3
Heapedbucket
(123lb/ft
3
)(57lb/ft
3
)
2499kg/m
3
1,153kg/m
3
Struck(leveled)
bucket
(156lb/ft
3
)(72lb/ft
3
)
MaterialDensity
Material
Density(Approximate)
Caliche1250kg/m
3
(78lb/ft
3
)
Clay:
Naturalbed
1600kg/m
3
(104lb/ft
3
)
Dry
1480kg/m
3
(93lb/ft
3
)
Wet
1660kg/m
3
(104lb/ft
3
)
Withgravel,dry
1420kg/m
3
(89lb/ft
3
)
Withgravel,wet
1540kg/m
3
(96lb/ft
3
)
Coal:
Anthracite,broken
1100kg/m
3
(69lb/ft
3
)
Bituminous,broken
830kg/m
3
(52lb/ft
3
)
Earth:
Dry,packed
1510kg/m
3
(94lb/ft
3
)
Wet,packed
1600kg/m
3
(100lb/ft
3
)
Loam
1250kg/m
3
(78lb/ft
3
)
Granite,brokenorlarge
crushed
1660kg/m
3
(104lb/ft
3
)
Gravel:
Dry
1510kg/m
3
(94lb/ft
3
)
Pitrun(graveledsand)1930kg/m
3
(120lb/ft
3
)
Dry,13to51mm(1/2to2
inch)
1690kg/m
3
(106lb/ft
3
)
Wet,13to51mm(1/2to2
inch)
2020kg/m
3
(126lb/ft
3
)
Limestone,brokenorcrushed
1540kg/m
3
(96lb/ft
3
)
Sand:
Dry
1420kg/m
3
(89lb/ft
3
)
Wet
1840kg/m
3
(115lb/ft
3
)
Withgravel,dry
1720kg/m
3
(107lb/ft
3
)
Withgravel,wet
2020kg/m
3
(126lb/ft
3
)
Sandstone,broken1510kg/m
3
(94lb/ft
3
)
Shale1250kg/m
3
(78lb/ft
3
)
Slag,broken1750kg/m
3
(109lb/ft
3
)
Stone,crushed1600kg/m
3
(100lb/ft
3
)
Topsoil
950kg/m
3
(59lb/ft
3
)
7
Operation
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
InstallingandRemoving
theAttachment
RefertotheOperatorsManualforthetractionunitfor
theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure
thatthemountplatesarefreeofanydirtordebris,
andensurethatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
Note:Alwaysusethetractionunittoliftandmove
theattachment.
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
FillingtheBucket
1.Positionthebucketleveltotheground.
2.Driveforwardandinsertthebucketintothepile
ofmaterial.
3.Whenthebucketisfull,drivethemachinein
reverseandgentlytiltthebucketrearwardto
decreasetheliftingresistancewhenyouliftthe
load.
Important:Alwayscarryloadscloseto
thegroundwiththearmsretracted(if
applicable);refertoTransportPosition(page
9).
g266856
Figure5
8
TransportPosition
Whentransportingaload,keeptheattachmentas
closetothegroundaspossible,nomorethan15cm
(6inches)abovethelowestposition.Tiltitrearwardto
keeptheloadlevel.
g240205
Figure6
1.Nomorethan15cm(6
inches)abovethelowest
position
2.Tilttheloadrearward
Storage
1.Beforelong-termstorage,washtheattachment
withmilddetergentandwatertoremovedirtand
grime.
2.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
3.Storetheattachmentinaclean,drygarageor
storagearea.Coverittoprotectitandkeepit
clean.
9
Notes:
Notes:
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
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Toro Grading Bucket, TXL 2000 Tool Carrier User manual

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