Maytag 8101P407-60 User manual

Brand: Maytag

Model: 8101P407-60

Category: Ovens

Type: User manual

SPECIAL WARNING

INSTALLATION MANUAL

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE

PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE

THE MANUAL IS INTENDED TO ASSIST IN THE INITI AL INSTALLATI ON AND ADJUSTMENTS OF THE RANGE.

Only qualified personnel should

install or service this range.

Read “Safety Instructions” in the

Use & Care book before using

range.

Improper installation, adjustment,

alteration, service, maintenance or

use of range can result in serious

injury or property damage.

Your range may not be equipped with some of the features referred to in this manual.

· ALL RANGES CAN TIP AND

CAUSE INJURIES TO

PERSONS.

· INSTALL ANTI-TIP DEVICES

PACKED WITH RANGE.

· FOLLOW ALL INSTALLATION

INSTRUCTIONS.

8101P407-60

(05-02-00)

CAUTION: This range has been designed in

accordance with the requirements of various safety

agencies and complies with the maximum allowable

wood cabinet temperatures of 194°F. If this range is

installed with cabinets that have a lower working

temperature than 194°F, discoloration, delamination

or melting may occur.

Gas 30²

²²

² Wide Free-standing

Double Oven Range

Range may be installed with zero inches clearance

adjacent to (against) combustible construction at the rear

and on the sides below the cooktop. For complete

information in regard to the installation of wall cabinets

above the range and clearances to combustible wall

above the cook top see the installation drawings. For

SAFETY CONSIDERATIONS do not install a range in any

combustible cabinetry which is not in accord with the

installation drawings.

*NOTE: 30 inch (76.2 cm) dimension between cook top

and wall cabinet shown on illustration does not apply to

ranges with an elevated oven or microwave. The 30 inch

(76.2 cm) dimension may be reduced to not less than 24

inches (61 cm) when the wall cabinets in a domestic

home are protected with fireproof materials in accordance

with American National Standards - National Fuel Gas

Code or in mobile homes when they are protected with

fireproof materials in accordance with the Federal

Standard for Mobile Home Construction and Safety.

To eliminate the risk of burns or fire by reaching over

heated surface units, cabinet storage space located

above the surface units should be avoided. If cabinet

storage is to be provided, the risk can be reduced by

installing a range hood that projects horizontally a

minimum of 5 inches (13 cm) beyond the bottom of the

cabinets.

CLEARANCE DIMENSIONS

ENGLISH '

' PP. 1-11

ESPAÑOL '

' pág. 12 -22

FRANCAIS '

' p. 23 -33

-2-

Gemini Double Oven Range

Dimensions

Inches

91/4

41/2

11/2

Notes:

1. Provide for a 120 volt grounded electrical outlet in this

area. Outlet MUST be flush.

2. Recommended gas line location.

3. Clearance for pressure regulator.

4. Excluding handle, dimension given is from wall to front

of oven door.

5. May vary s lightly depending upon leveling leg

adjustment.

30²

²²

Centimeters

63.5

76.2

91.4

22.9

23.5

11.4

3.8

FREE-STANDING RANGES

31/2

8.9

15.2

5.1

N 4 10.2

P 12 30.5

R 14 1/2 36.8

S 46 3/4 118.7

T 26 5/16 66.8

U 35 7/8 91.1

V 29 7/8 75.9

“A”

STANDARD

COUNTER

TOP DEPTH

“B”

STANDARD CABINET DEPTH

“C”

CABINET

OPENING

“D”

STANDARD

COUNTER TOP

HEIGHT

-3-

DIMENSION “A” SIDE CLEARANCE ABOVE COOKING SURFACE = 3 INCHES (7.6 CM) (MINIMUM)

ANY COMBUSTIBLE SURFACE

13² (33 CM) MAX. DEPTH OF

CABINETS ABOVE COOKTOP

0² (0 CM) CLEARANCE

BETWEEN ADJACENT

COMBUSTIBLE AND

THE BACK AND SIDES

OF THE RANGE

BELOW THE COOKING

SURFACE.

36²

(91.4 CM)

18²

(45.7 CM) MIN.

30²

(76.2 CM)

30²

(76.2 CM) MIN.

“A”

*(SEE NOTE ON FRONT PAGE)

NOTE: COOKTOP

MUST BE FLUSH OR

ABOVE COUNTERTOP

Check the range serial plate to see if the range is

approved for installation in mobile homes and/or

recreational park trailers. Serial plate is located on flip-up

plate at rear of upper left hand corner of backguard.

If approved, the following items are applicable:

Mobile Homes

The installation of a range designed for mobile home

installation must conform with the Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part

3280 [formerly the Federal Standard for Mobile Home

Construction and Safety, Title 24 HUD, (Part 280)] or,

when such standard is not applicable, the Standard for

Manufactured Home Installations, ANSI A225.1/NFPA

501A, or with local codes.

In Canada the range must be installed in accordance with

the current CSA Standard C22.1 - Canadian Electrical

Code Part 1 and Section Z240.4.1 - Installation

Requirements for Gas Burning Appliances in Mobile

Homes (CSA Standard CAN/CSA - Z240MH).

Recreational Park Trailers

The installation of a range designed for recreational park

trailers must conform with state or other codes or, in the

absence of such codes, with the Standard for

Recreational Park Trailers, ANSI A119.5-latest edition.

In Canada the range must be installed in accordance with

CAN/CSA - Z240.6.2 - Electrical Requirements for R.V.’s

(CSA Standard CAN/CSA - Z240 RV Series) and Section

Z240.4.2 - Installation Requirements for Propane

Appliances and Equipment in R.V.’s (CSA Standard

CAN/CSA - Z240 RV Series).

Locating The Range

Place range in a well lit area.

Do not set range over holes in the floor or other locations

where it may be subject to strong drafts. Any opening in

the wall behind the range and in the floor under the range

should be sealed. Make sure the flow of cooling/

ventilation air is not obstructed below the range.

NOTE: A range should NOT be installed over kitchen

carpeting.

-4-

ANTI-TIP DEVICE INSTALLATION INSTRUCTIONS

NOTE: A risk of range tip over exists if the appliance is

not installed in accordance with the provided installation

instructions. The proper use of this device minimizes the

risk of TIP-OVER. In using this device the consumer must

still observe the safety precautions as stated in the USE

and CARE MANUAL and avoid using the oven doors as a

step stool.

Installation instructions are provided for wood and cement

in either floor or wall. Any other type of construction may

require special installation techniques as deemed

necessary to provide adequate fastening of the ANTI-TIP

bracket to the floor or wall. The bracket must be installed

to engage the right rear leveling foot.

STEP 1 - Lo catin g The Bracket (see figure 1)

A. Determine where the right rear “EDGE” of the range

will be located and mark the floor or wall.

B. Place the BRACKET 15/16² (24 mm) from the marked

“EDGE” toward center of opening and against the

back wall as shown in figure 1, with orientation hole

against wall.

C. Use the bracket as a template and mark the required

holes, as shown in figure 1 for the type of construction

you will be using.

STEP 2 - Anti-Tip Bracket Installation

A. Wood Construction:

1. Floor: Locate the center of the two holes identified

in figure 1 as “HOLES FOR FLOOR”. Drill a 1/8²

(3 mm) pilot hole in the center of each hole (a nail

or awl may be used if a drill is not available).

Secure the ANTI-TIP bracket to the floor with the

two screws provided. Proceed to STEP 3.

2. Wall: Locate the center of the two holes identified

in figure 1 as “HOLES FOR WALL. Drill an angled

1/8² (3 mm) pilot hole in the center of each hole

as shown in figure 2. (A nail or awl may be used if

a drill is not available). Secure the ANTI-TIP

bracket to the wall with the two screws provided

as shown in figure 2. Proceed to STEP 3.

B. Cement or Concrete Construction:

1. Suitable screws for concrete construction can be

obtained at a hardware store. Drill the required

size hole for the screws obtained into the

concrete at the center of the holes identified in

figure 1 as “HOLES FOR FLOOR”. Secure the

ANTI-TIP bracket to the floor. Proceed to STEP 3.

STEP 3 - Range Installatio n

A. For safety considerations as well as optimum

performance, adjust the range so it is level and to

desired height prior to installing in cabinet opening.

NOTE: Cooktop MUST

be flush or above

countertop.

Levelness may be checked by placing a spirit level or

a large pan of water on the cooktop or oven rack.

Adjust the range by tipping it forward or back and

rotate the leveling feet as required.

NOTE: A minimum clearance of 1/4² (6 mm) is

required between the range and the leveling foot that

will engage the anti-tip bracket, (see figure 2).

CAUTION: Damage to the range may occur if range

is moved or lifted by grasping the main top, backguard

or door handles.

B. Align the range to its designated location and prepare

to slide it back into position. Connect gas line and

plug in power cord to outlet following guidelines

outlined in connecting the range and remainder of

installation instructions.

C. Slide range in place visually inspecting to verify that

power cord and gas line are freely routed and

contained within recessed area of back panel.

D. To check the range for proper installation of the

anti-tip bracket, use a flashlight and look underneath

the bottom of the range to see that the right rear

leveling foot is engaged in the bracket slot.

FIGURE 1

FIGURE 2

15/16² (24 MM) FROM

EDGE OF RANGE

LEVELING FOOT

ANTI-TIP BRACKET

ORIENTATION HOLE

HOLES FOR WALL

MARKED EDGE OF

RANGE

HOLES FOR FLOOR

(EACH SIDE)

ATTACH ANTI-TIP

BRACKET WITH

(2) LONG SCREWS

SCREWS MUST

ENTER WOOD

OR METAL

WALL PLATE

ANTI-TIP

BRACKET

SCREW BRACKET

TO WALL

RANGE

BOTTOM

SLIDE IN TO SECURE

1/4²

(6 MM)

MIN.

NOTE: USE A MINIMUM OF (2) SCREWS

TO INSTALL ANTI-TIP BRACKET

TO THE WALL OR FLOOR.

-5-

CONNECTING THE RANGE

Electric Supply

The appliance, when installed, must be electrically

grounded in accordance with local codes or, in the

absence of local codes, with the National Electrical Code,

ANSI/NFPA 70.

In Canada the range must be installed in accordance with

the current CSA Standard C22.1 - Canadian Electrical

Code Part 1.

Electrical Supply Connection

The range requires 120 volts, 60 cycle alternating current

from a grounded outlet with a 15 amp circuit breaker. See

serial plate for rating, located on flip-up plate at the rear of

upper left hand corner of backguard.

Electrical Grounding Instructions

This appliance is equipped with a (three-prong)

grounding plug for your protection against shock

hazard and should be plugged directly into a properly

grounded receptacle. Do not cut or remove the

grounding prong from this plug.

DISCONNECT ELECTRICAL SUPPLY

BEFORE SERVICING THE APPLIANCE.

OVEN GAS SHUT-OFF VALVE

FIGURE 3

MANIFOLD

SHUT-OFF VALVE

Gas Supply

Installation of this range must conform with local codes or,

in the absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1-latest edition.

In Canada the range must be installed in accordance with

the current CGA Standard CAN/CGA-B149 - Installation

Codes for Gas Burning Appliances and Equipment and/or

local codes.

NOTE: If oven burners do not ignite, check oven gas

shut-off valve position.

Oven Gas Shut-Off Valve (See figure 3)

1. Remove rear burner knob.

2. Remove spill guard.

3. Rotate to 9:00 position to turn on and 12:00 position to

turn off.

Checking Pressure Of House Piping

System

1. The appliance and its individual shutoff valve must be

disconnected from the gas supply piping system during

any pressure testing of that system at test pressures in

excess of 1/2 lbs./sq. in. (3.5 kPa) (13.8 in. water

column).

2. The appliance must be isolated from the gas supply

piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply

piping system at test pressures equal to or less than

1/2 lbs./sq. in. (3.5 kPa) (13.8 in. water column).

Gas Supply Connection (See figure 4)

A TRAINED SERVICEMAN OR GAS APPLIANCE

INSTALLER MUST MAKE THE GAS SUPPLY

CONNECTION. Leak testing of the appliance shall be

conducted by the installer according to the

instructions given in section h.

NATURAL GAS SUPPLY LINE MUST HAVE A NAT URAL

GAS SERVICE REGULATOR. INLET PRESSURE TO

THIS APPLIANCE SHOULD BE REDUCED TO A

MAXIMUM OF 14 INCHES WATER COLUMN (0.5

POUNDS PER SQUARE INCH (P.S.I.) LIQUEFIED

PETROLEUM (L.P.)

/PROPANE GAS SUPPLY LINE

MUST HAVE A L.P. GAS PRESSURE REGULATOR.

INLET PRESSURE TO THIS APPLIANCE SHOULD BE

REDUCED TO A MAXIMUM OF 14 INCHES WATER

COLUMN (0.5 P.S.I.). INLET PRESSURES IN EXCESS

OF 0.5 P.S.I. CAN DAMAGE THE APPLIANCE

PRESSURE REGULATOR AND OTHER GAS

COMPONENTS IN THIS APPLIANCE AND CAN

RESULT IN A GAS LEAK.

NOTE: This range is shipped from the factory set for

Natural Gas at 5² water column pressure.

Gas supply pressure for testing regulator must be at

least 1²

²²

² water column pressure above manifold

pressure shown on serial plate.

-6-

If conversion to LP Gas is required, convert regulator

before installation. Oven/broil and top burner

conversion can be made from front of range.

a. A GAS SHUT-OFF VALVE SHOULD BE PUT IN AN

ACCESSIBLE LOCATION IN THE SUPPLY LINE

AHEAD OF THE RANGE, FOR TURNING ON AND

TURNING OFF GAS SUPPLY. Range is to be

connected to house piping with flexible metal

connectors for gas appliances. CONNECTOR NUTS

MUST NOT BE CONNECTED DIRECTLY TO PIPE

THREADS. THE CONNECTORS MUST BE

INSTALLED WITH ADAPTORS PROVIDED WITH THE

CONNECTOR.

b. The house piping and/or range connector used to

connect the range to the main gas supply must be

clean, free of metal shavings, rust, dirt and liquids (oil

or water). Dirt, etc. in the supply lines can work its way

into the range manifold and in turn cause failure of the

gas valves or controls and clog burners and/or pilot

orifices.

CAUTION: DO NOT LIFT OR MOVE RANGE BY

GRASPING MAIN TOP, DOOR HANDLES, OR

BACKGUARD.

c. Turn off all pilots and main gas valve of other gas

appliances.

d. Turn off main gas valve at meter.

e. Before connecting range, apply pipe thread compound

approved for LPG to all threads.

f. Use only a flexible connector to connect range to gas

supply at appliance pressure regulator using adaptors

supplied with connector. Regulator supplied with range

has 1/2² NPT female connection.

NOTE: It is recommended to use a CSA certified

flexible connector no longer than 36² (91.4cm)witha

minimum BTU/HR rating of 88,200.

See serial plate for type of gas range has been

manufactured for, located on flip-up plate at rear of

upper left hand corner of backguard.

g. Turn on main gas valve at meter, and relight pilots at

other gas appliances.

h. Apply a non-corrosive leak detection fluid to all joints

and fittings in the gas connection between the supply

line shut-off valve and the range. Include gas fittings

and joints in the range if connections were disturbed

during installation. Check for leaks! Bubbles appearing

around fittings and connections will indicate a leak. If a

leak appears, turn off supply line gas shut-off valve,

tighten connections, turn on the supply line gas shut off

valve, and retest for leaks.

CAUTION: NEVER CHECK FOR LEAKS WITH A

FLAME.

WHEN LEAK CHECK IS COMPLETE, WIPE OFF ALL

RESIDUE.

FIGURE 4

ADAPTOR

FLEXIBLE CONNECTOR

SHUT-OFF VALVE

ADAPTOR

REGULATOR

-7-

RANGE ADJUSTMENTS

Top Section - Electric Ignition

To operate, push and turn top burner knob to the LITE

position. The top burner will light. To turn OFF spark after

the top burner has ignited turn knob to HI setting.

NOTE: Top burners are not adjustable.

Air Shutter - Oven and Broil Burner

a. The approximate length of the flame of oven burner is a

1/2 (12.7 mm) inch distinct inner blue flame, figure 5.

FIGURE 5

1/2² (12.7 mm) FLAME

INNER CONE

b. Oven/Broil Burner flame can be checked as follows:

1. Yellow flame on

burner - open

burner air shutter

to the widest

opening that will

not cause the

flame to lift or blow

off the burner

when cold. (See

#2 on figure 6).

2. Distinct blue flame

but lifting - close burner

air shutter to the point where it will not cause the

flameto lift or blow off the burner when cold. (See #2

on figure 6).

FIGURE 6

AIR SHUTTER

ORIFICE

HOOD

LOCK

SCREW

9215-153-0

-8-

GAS CONVERSION

General

This range is equipped with double coaxial (universal)

orifices on bake and broil burners, a convertible appliance

pressure regulator and replaceable top burner orifices.

The unit serial plate states which gas it was adjusted for

at the factory. To convert the unit to either Natural gas or

LP gas will require adjustment of the oven orifice hoods,

air shutters on the oven burners, replacement of top

burner orifices and adjustment of the appliance pressure

regulator converter cap.

Inlet pressure to the appliance pressure regulator should

be as follows for both operation and checking of appliance

pressure regulator setting:

INLET PRESSURE IN NATURAL LP

INCHES OF WATER COLUMN

GAS GAS

Minimum 6 11

Maximum 14 14

Appliance Pressure Regulator Conversion

(See figure 7)

The unit appliance pressure regulator must be set to

match the type gas supply used. If converting from natural

gas to LP gas, the appliance pressure regulator must be

converted to regulate LP gas. If converting from LP gas to

natural gas, the appliance pressure regulator must be

converted to regulate natural gas.

Follow the instructions below to convert the regulator for

use with LP gas. (This appliance is shipped from the

factory adjusted for use with natural gas.)

1. Unscrew the hex shaped cap from the neck of the

regulator. (A wrench may be required to loosen the

cap.)

2. Within the cap is a plastic pin. Remove this pin from the

cap by applying sideward pressure to the pin. (See

illustration.)

3. Invert the pin and snap it back into place within the cap

by applying even finger pressure at opposing edges of

the pin’s circular disc. The pin must be seated firmly

and squarely in the cap.

Pin replacement may be most easily accomplished by

placing the cap on a flat horizontal surface, as shown in

the illustration, and applying downward finger pressure

at the edges of the pin’s disc.

4. Screw the cap securely back into place in the neck of

the pressure regulator. (The cap need not be

wrench-tightened upon replacement. Firm finger

tightening will secure the cap.)

MAXITROL REGULATOR

FIGURE 7

CONVERTER

CAP AND PIN

NAT

APPLY SIDEWARD

FINGER PRESSURE

TO REMOVE PIN

FROM CAP

APPLY DOWNWARD FINGER

PRESSURE AT DISC EDGES

TO REPLACE PIN IN CAP

-9-

BAKE AND BROIL BURNERS TO LP/PROPANE GAS

To convert Bake Burner Orifice (upper and lower):

Remove both oven doors and follow these steps: (See

figures 8A & 8B).

a. Remove oven bottom by taking out two screws at front.

(8A)

b. Remove oven baffle by taking off wing nuts. (8B)

c. Remove front and rear screws from oven burner and

remove burner. (8B) Be careful not to damage ignitor.

d. Remove the cover over the orifice by taking out one

screw. (8B)

e. Usea1/2² (12.7 mm) socket wrench to turn the orifice

hood clockwise (down) approximately 2 to 2 1/2 turns

until it bottoms out on the pin.

CAUTION: Use care to not over tighten.

f. Re-assemble parts.

To convert Broil Burner Orifice: (Figure 8C)

Located in right rear corner of top oven only, use a 1/2²

(12.7 mm) open end wrench to turn the orifice hood

clockwise (down) approximately 2 to 2 1/2 turns until it

bottoms out on the pin.

CAUTION: Use care to not over tighten.

Figure 8A

Bake Burner Orifice

Figure 8C

Broil Burner Orifice

SHIELD

BURNER

ORIFICE

HOOD

IGNITOR

BAFFLE

BURNER

WING NUT

COVER

ORIFICE HOOD

Figure 8B

-10-

CAUTION: This cooktop is not removable. Do not attempt

to remove this cooktop. Save the natural gas orifices

removed from the appliance for possible future conversion

to natural gas.

For All Burner Locations:

a. Remove the top grates and burner caps.

b. Remove the burner head by removing two screws.

(See figure 9). NOTE: Convert one burner at a time to

avoid incorrect installation.

c. IMPORTANT: Replace these two screws after

removing burner head. The screws will secure orifice

holder and avoid damage to electrode or tubing while

changing orifice.

d. Remove the four factory installed natural gas orifices

from the center of the orifice holders using a 7mm nut

driver (see figure 9). Remember to keep the original

natural gas orifices for later conversion to natural gas.

e. Replace the orifice in each of the four orifice holders

with the correct LP/propane gas orifice (see figure 10).

IMPORTANT: Make sure orificeis secured in nut driver

before attempting to replace orifice. Tighten each orifice

until snug. Use caution not to over tighten.

f. Remove screws when orifice change is complete, and

remount burner heads.

MPORTANT: Choke must be added to left front

orifice holder only, as shown in figure 9.

g. Replace the burner caps and grates using caution

when replacing each burner cap so that electrode is not

damaged.

Figure 9

Surface Burner Configuration

Figure 10

SURFACE BURNERS TO LP/PROPANE GAS

9.2K NO COLOR

5K BLUE

16K RED

9.2K NO COLOR

ART# 9215-163-0

1 BLUE ORIFICE

2 NO COLOR ORIFICES

1 RED ORIFICE

NATURAL GAS ORIFICE TO LP ORIFICE CONVERSION

FOR EACH TYPE OF BURNER

FRONTOFTOP

9,200 BTU NATURAL GAS

CONVERTS TO 9,100 BTU LP GAS

INSTALL ORIFICE (NO COLOR)

.90 MM FOR LP

5,000 BTU NATURAL GAS

CONVERTS TO 4,000 BTU LP GAS

INST ALL (BLUE) ORIFICE

.64 MM FOR LP

16,000 BTU NATURAL GAS

CONVERTS TO 14,000 BTU LP GAS

INSTALL (RED) ORIFICE

1.14 MM FOR LP

9,200 BTU NATURAL GAS

CONVERTS TO 9,100 BTU LP GAS

INSTALL ORIFICE (NO COLOR)

.90 MM FOR LP

ART# 9215-155-0

IMPORTANT: Choke must be added

to left front orifice holder only.

-11-

Follow these procedures to remove appliance for

servicing:

1. Slide range forward to disengage range from the

anti-tip bracket.

2. Shut off gas supply to appliance.

3. Disconnect electrical supply to appliance, if equipped.

4. Disconnect gas supply tubing to appliance.

5. Reverse procedure to reinstall. If gas line has been

disconnected, check for gas leaks after reconnection.

NOTE: A qualified servicer should disconnect and

reconnect the gas supply.

The servicer MUST follow installation instructions

provided with the gas appliance connector and the

warning label attached to the connector.

6. To prevent range from accidentally tipping, range must

be secured to the floor by sliding rear leveling leg into

the anti-tip bracket.

SERVICE- PARTS INFORMATION

When your range requires service or replacement parts,

contact your dealer or authorized service agency. Please

give the complete model and serial number of the range

which is located on flip-up plate at the rear of upper left

hand corner of backguard.

HOW TO REMOVE RANGE FOR SERVICING

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Maytag 8101P407-60 User manual

Brand: Maytag

Model: 8101P407-60

Category: Ovens

Type: User manual

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