Installation, Operating & Maintenance Instructions
Series 650 DN 100-250 (I.D. 4“ - 10”), RS232
VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Tel +41
81 771 61 61
Fax +41 81 771 48
30
[email protected]om
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w.vatvalve.com
267734EF 2011-09-01 3/68
Contents:
1 Use of product .......................................................................................................................................................... 5
1.1 Technical data ................................................................................................................................................. 5
2 Installation................................................................................................................................................................. 8
2.1 Unpacking........................................................................................................................................................ 8
2.2 Installation into the system .............................................................................................................................. 8
2.3 Tightening torque........................................................................................................................................... 10
2.3.1 Mounting with centering rings............................................................................................................ 10
2.3.2 Mounting with O-ring in grooves........................................................................................................ 11
2.4 Admissible forces........................................................................................................................................... 11
2.5 Requirements to sensor connection.............................................................................................................. 12
2.6 Electrical connection...................................................................................................................................... 12
2.6.1 Sensor supply concepts.................................................................................................................... 12
2.6.2 Power and sensor connection (+24 VDC sensors)............................................................................ 13
2.6.3 Power and sensor connection (±15 VDC sensors) without optional SPS module.............................15
2.6.4 Power and sensor connection (±15 VDC sensors) with optional SPS module.................................. 17
2.6.5 RS232 interface connection .............................................................................................................. 18
2.6.6 Service port connection..................................................................................................................... 18
3 Operation................................................................................................................................................................ 19
3.1 Introduction.................................................................................................................................................... 19
3.1.1 Local operation.................................................................................................................................. 19
3.1.2 Remote operation.............................................................................................................................. 20
3.1.3 Safety mode ...................................................................................................................................... 20
3.2 Operation under increased temperature........................................................................................................ 20
3.3 Behavior during power up.............................................................................................................................. 20
3.4 Behavior in case of power failure................................................................................................................... 21
3.5 Display information ........................................................................................................................................ 22
3.6 Setup procedure............................................................................................................................................ 24
3.6.1 Interface configuration....................................................................................................................... 24
3.6.2 Valve and sensor configuration......................................................................................................... 25
3.6.3 ZERO................................................................................................................................................. 25
3.6.4 LEARN............................................................................................................................................... 26
3.7 Close valve .................................................................................................................................................... 27
3.8 Open valve..................................................................................................................................................... 27
3.9 Position control .............................................................................................................................................. 27
3.10 Pressure control............................................................................................................................................. 27
3.10.1 Operation with 2 sensors................................................................................................................... 28
3.10.2 Tuning of control performance........................................................................................................... 29
3.11 RS232 interface............................................................................................................................................. 32
3.11.1 Settings ............................................................................................................................................. 32
3.11.2 Schematics........................................................................................................................................ 33
3.11.3 Digital inputs...................................................................................................................................... 35
3.11.4 RS232 Command syntax................................................................................................................... 36
3.11.5 Control commands ............................................................................................................................ 36
3.11.6 Inquiry commands............................................................................................................................. 37
3.11.7 Setup commands .............................................................................................................................. 42
3.11.8 Error messages................................................................................................................................. 47
4 Trouble shooting..................................................................................................................................................... 48
5 Maintenance & repairs............................................................................................................................................ 50
5.1 Maintenance procedures............................................................................................................................... 51
5.2 Option board.................................................................................................................................................. 58
5.2.1 Durability of power fail battery........................................................................................................... 58
5.2.2 Retrofit / replacement procedure....................................................................................................... 59
6 Drawing................................................................................................................................................................... 62
7 Spare parts............................................................................................................................................................. 63
7.1 Control unit .................................................................................................................................................... 63
7.2 Valve unit....................................................................................................................................................... 64