Cumberland EDGE 2 Non-Redundant Systems Owner's manual

Please scan the QR Code to access the complete

manual or visit the website.

Cumberland: http://www.cumberlandpoultry.com

AP: http://www.automatedproduction.com

GSI Electronics Inc. • 5200 Armand Frappier Saint-Hubert, Qc • Canada J3Z 1G5 • Phone: 1-877-926-2777

E-mail: [email protected]

WIRING DIAGRAM

EDGE 2 NON-REDUNDANT SYSTEMS

#891-00596 REV 03

REV 03

EN

AP

Cumberland

1

NOTE: This guide does not provide

detailed installation, safety or operational

instructions. See the EDGE 2 System

Manuals for complete information.

The EDGE 2 is manufactured by GSI Electronics Inc., Canada.

TP-775

REPEATER

E

xtend

see Typical EXTEND wiring

H- Branch

see H

-

Branch wiring

EOL

A1

S1

A1

A2

S2

A2

- This scheme doesn’t take care of the redundancy of power; it reflects the communication busses.

-

EDGE RS

485

REPEATER

needs to be powered on 24Vdc; it does not boost 24Vdc.

-

EDGE RS

485

REPEATER

has to be powered with 24Vdc from Automation or Safety side.

-

EDGE RS

485

REPEATER

:

24V on AUTO1 is connected directly with 24V on AUTO2, this is a

n internal

link.

-

EDGE RS

485

REPEATER

:

24V on SAFETY1 is connected directly with 24V on SAFETY2, this is a

n

Internal link.

-

EDGE RS

485

REPEATER

:

Power consumption of

The m

odule is less than 1 Watt.

-

Minimum gauge of 18 (0.82mm

2

)

recommended for communication wire (A,B), twisted, shielded.

S1

EDGE RS485 REPEATER

NOTES

:

-

RS

-

485

Network can be made of many repeaters configured as in H

-

Branch

,

T

-

Branch and

/

or Extenders

,

or any combination of

these configurations.

(

Look at EDGE RS

485

REPEATER wiring diagrams.)

-

Communication on AUTO

1

is repeated

(

re

-

generated or amplified

)

on AUTO

2

and vice

-

versa

.

-

Communication on SAFETY

1

is repeated

(

re

-

generated or amplified

)

on SAFETY

2

and vice

-

versa

.

-

5

repeaters Max in Series on a Bus.

EOL

T- Branch

see T

-

Branch wiring

EOL

A1

S1

A1

S1

A2

S2

A1

S1

A2

S2

EOL

HYBRID NETWORK – DIFFERENT NETWORK TOPOLOGY WITH REPEATER APPLICATION

3 Slots

Expansion Box

3 Slots

Expansion Box

3 Slots

Expansion Box

3 Slots

Expansion Box

6 Slots

Expansion Box

3 Slots

Expansion Box

RS485 REPEATER

Master EDGE 2

Main Controller

Bird Scale

Bin Scale

GROUP A

GROUP B

GROUP

C

GROUP

C

SAFETY BUS

AUTOMATION

BUS

LEGEND

2

WIRING DIAGRAM

EDGE 2 NON-REDUNDANT SYSTEMS

#891-00596 REV 03

EN

WAN

LAN

Router with DHCP Server

To service

provider

EOL

Summary of SCHEME 8 - POWER & Communication - No Redundancy

Expansion Box

1

3

-

Slot or

6

-

Slot

Expansion Box

4

3

-

Slot or

6

-

Slot

Master EDGE 2

Main Controller

Expansion Box

2

3

-

Slot or

6

-

Slot

Expansion Box

3

-

Slot or

6

-

Slot

Power and

Communication

Ethernet cable

(

optional

)

Communication only

(

with gnd

)

LEGEND

SAFETY BUS

AUTOMATION

BUS

LEGEND

Power(24Vdc +

gnd

) only

GROUP A

GROUP B

Look at

DETAILED

SCHEME

8

Ethernet cable max. distance 100 m (328 ft)

WiFi max distance 30m (100 ft.)

3

WIRING DIAGRAM

EDGE 2 NON-REDUNDANT SYSTEMS

#891-00596 REV 03

EN

Comm

/

Power

Port

24V

A

B

GND

24V

A

B

GND

Auto

&

Safety

• No power (24V) between expansin boxes

• GND must be connected between groups

• Shield must be connected to EARTH at one end of the cable

• Power supplies are connected on J13/J14 (AUTO)

WR-16-2TS-S WIRE, 16 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL

WR-16RED-2TS-S WIRE, 16 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL, RED JACKET

WR-18-2TS-S WIRE, 18 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL

WR-18RED-2TS-S WIRE, 18 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL, RED JACKET

AP/Cumberland Power & Communication Wires: Shielded Twisted Pairs - 18 AWG or 16 AWG, 600V, 90C (min.)

Recommended cable type: TC-ER/CIC

Wire Color Color Code

Red RD

Blue BL*

Black BK

White WH

Orange OR

Yellow YL

Green/Yellow GN/YL

*BL could be Green

instead of Blue.

COMMUNICATION WIRING

1

2

3

4

6

5

DAISY CHAIN TOPOLOGY

1

2

3

4

6

5

DAISY CHAIN TOPOLOGY

OK OK

1

2

3

4

6

5

NO

STAR TOPOLOGY

INTERNAL CONNECTION

24V

A

B

GND

Main Control

24V Power Load

(

No Internal Power Supply)

Comm

/

Power

Port

24V

A

B

GND

Auto

Safety

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

Expansion BOX 1 -

3

-

slot or 6

-

slot

Comm

/

Power

Port

PCB-420 or PCB-421

(

Backplane)

J1

3

J1

4

J

3

J

4

Comm

/

Power

Port

J16

J17

J18

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

Expansion BOX 2 -

3

-

slot or 6

-

slot

Comm

/

Power

Port

PCB-420 or PCB-421

(

Backplane)

J1

3

J1

4

J

3

J

4

Comm

/

Power

Port

J16

J17

J18

PCB-5

00

(

Communication Board

)

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

Comm

/

Power

Port

PCB-420 or PCB-421

(

Backplane)

J1

3

J1

4

J

3

J

4

Comm

/

Power

Port

J16

J17

J18

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

24V

A

B

GND

PCB-420 or PCB-421

(

Backplane)

J1

3

J1

4

J

3

J

4

Comm

/

Power

Port

J16

J17

J18

Expansion BOX 3 -

3

-

slot or 6

-

slot

Expansion BOX 4 -

3

-

slot or 6

-

slot

Comm

/

Power

Port

Communication 457 m (1500 ft) max, 18 AWG twisted pair shielded cable, terminal A & B

End Of Line

PSU 120W

PCB-4

22

(

Communication Board

)

EOL

End Of Line

Safety

EOL

End Of Line

Auto

PCB-4

22

(

Communication Board

)

EOL

End Of Line

Safety

EOL

End Of Line

Auto

PCB-422

(

Communication Board)

EOL

End Of Line

Safety

EOL

End Of Line

Auto

PCB-422

(

Communication Board)

EOL

End Of Line

Safety

EOL

End Of Line

Auto

DETAILED SCHEME 8 -

POWER

& Communication - No Redundancy

–

Refer to Scheme

1

for complete wiring

EOL

J1

J3

Auto

Safety

2 x shielded twisted pairs

Refer to Section

Grounding recommendations

1 pair used for Power (24V & GND)

The other pair used for

Communication (A & B)

18GA for Communication

16GA for Power - 150m (500’) max.

WTWT

RD

BK

BL

WT

RD

BK

BK BK

BK

BL

WT

BK

BL

WT

BK

BL

WT

BK

BL

WT

BK

BL

WT

BK

BL

WT

BK

RD

RD BK

BK

RD

RD BK

BK

RD

RD BK

BK

RD

RD BK

BK

Distance A

Wire Gauge

Max Distance A

18 AWG

112 m (370 �)

16 AWG

150 m (500 �)