Deco PRG500J Owner's manual

Brand: Deco

Model: PRG500J

Category: Power fine-spray systems

Type: Owner's manual

IMPORTANT:

Read carefully before use

Keep for future reference

MODEL NUMBER PRG500J

Version number: 003

500W PAINT SPRAYER

WITH SPRAY SHELTER

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CONTENTS

1. APPLICATION ………………………………………………………………………............…....................... 3

2. PARTS DESCRIPTION ………………………………………………………………..............................….. 4

3. PACKAGE CONTENT LIST ……………………………………………………………................................ 5

4. SYMBOLS ……………………………………………………………………………............……..................… 6

5. GENERAL SAFETY WARNING …………........................…………………..............................…..6

6. IMPORTANT INFORMATION – PRODUCT CARE ……………………....................................….8

7. ASSEMBLY..………………………………………………………………………………...............................… 9

8. OPERATION ……………………………..…………………………..............................…................... 13

9. MAINTENANCE AND CLEANING………………….................……………................................ 14

10. WARRANTY………………..……………………………….………………………..……............................16

11. ENVIRONMENTAL PROTECTION ………….………………………………..……............................17

12. ACCESSORIES AND AFTER SALES PARTS ………………………………….................................17

13. FAQ/TROUBLESHOOTING…………………......................................................................18

14. TECHNICAL SPECIFICATION………...............................................................................19

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1.APPLICATION

First me users or inexperienced operators pay parcular aenon to the operaon of the

500W Paint Sprayer + Spray Shelter in Carry Bag, including details of starng and stopping

and correct use of the 500W Paint Sprayer + Spray Shelter in Carry Bag on pages 9-14, as

well as the maintenance instrucons on pages 14-15.

Intended use of 500W Paint Sprayer + Spray Shelter in Carry Bag

NOTE: This product is for private domesc DIY use only. It is not suitable for commercial or

trade use.

This 500W Spray gun is used for spraying non-ammable and non-hazardous paints and

varnishes and is suitable for small to medium projects including walls, ceilings, cabinets,

fences etc.

NOTE:

• This tool is suitable for solvent-based and water-based paints, nishes, primers, two-

component paints, varnishes, automove topcoats, stains and wood preservaves.

• It is not suitable for alkali, acidic paints and the paints of which ash point is under 21OC.

WARNING: The tool cannot be used for spraying of ammable liquids.

Do not use the tool for the food, pharmacy or other purposes that are not

menoned in the manual.

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2. PARTS DESCRIPTION

13-7 13-6

13-313-213-1 13-4 13-5

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1. Unlock buon

2. Motor housing

3. Trigger switch

4. Flow rate adjusng knob

5. 800ml paint container

6. Power cable

7. Nozzle

8. Air cap

9. Cap nut

10. Sucon pipe

11. Viscosity cup

12. Nozzle cleaning needle

13. Spray shelter

13-1: Carry bag for spray shelter

13-2: Spray shelter cloth

13-3: Small bag for pegs and wind ropes

13-4: Middle bag for poles

13-5: 2 x connecng poles

13-6: Wind ropes

13-7: 4 x Pegs

14. Gun head

15. Filter

3. PACKAGE CONTENT LIST

1 x 500W Paint Sprayer

1 x Viscosity cup/ ller

1 x Nozzle cleaning needle

1 x Spray shelter in carry bag

1 x 800ml paint container

1 x Instrucon manual

1 x Warranty Card

• Remove all packing materials

• Ensure all parts on the contents list are present

• Check the appliance, and all accessories for transportaon damages

WARNING: Please read and understand this instrucon manual before

use and keep it for your future reference. Your paint sprayer should only be

passed on together with this instrucon manual.

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4. SYMBOLS

5. GENERAL SAFETY WARNING

PRODUCT SAFETY

General Power Tool Safety Warnings

WARNING: Read all safety warnings and all instrucons. Failure to follow the warnings

and instrucons may result in electric shock, re and/or serious injury.

Save all warnings and instrucons for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or

baery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of

ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or

fumes.

c) Keep children and bystanders away while operang a power tool. Distracons can cause

you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets

To reduce the risk of injury,

user must read instrucon

manual

Wear eye protecon

Wear ear protecon

Wear breathing protecon

WARNING! Unlock

Warning: Do not direct the

jet at persons, animals and

electrical equipment

36 60 Months Warranty

RCM marking Double insulaon

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will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet condions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled

cords increase the risk of electric shock.

e) When operang a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operang a power tool in a damp locaon is unavoidable, use a residual current device

(RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operang a power

tool. Do not use a power tool while you are red or under the inuence of drugs, alcohol

or medicaon. A moment of inaenon while operang power tools may result in serious

personal injury.

b) Use personal protecve equipment. Always wear eye protecon. Protecve equipment

such as dust mask, non-skid safety shoes, hard hat, or hearing protecon used for appropriate

condions will reduce personal injuries.

c) Prevent unintenonal starng. Ensure the switch is in the o-posion before connecng to

power source and/or baery pack, picking up or carrying the tool. Carrying power tools with

your nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusng key or wrench before turning the power tool on. A wrench or a key

le aached to a rotang part of the power tool may result in personal injury.

e) Do not overreach. Keep proper foong and balance at all mes. This enables beer control

of the power tool in unexpected situaons.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves

away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connecon of dust extracon and collecon facilies, ensure

these are connected and properly used. Use of these devices can reduce dust-related

hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your applicaon. The correct

power tool will do the job beer and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and o. Any power tool that

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cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the baery pack from the power

tool before making any adjustments, changing accessories, or storing power tools. Such

prevenve safety measures reduce the risk of starng the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with

the power tool or these instrucons to operate the power tool. Power tools are dangerous

in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of

parts and any other condion that may aect the power tool’s operaon. If damaged, have

the power tool repaired before use. Many accidents are caused by poorly maintained power

tools.

f) Keep cung tools sharp and clean. Properly maintained cung tools with sharp cung

edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instrucons,

taking into account the working condions and the work to be performed. Use of the

power tool for operaons dierent from those intended could result in a hazardous situaon.

5) Service

a) Have your power tool serviced by a qualied repair person using only idencal replacement

parts. This will ensure that the safety of the power tool is maintained.

Addional safety instrucons for your spray gun

1. Beware of high pressure at the nozzle and toxic sprays, it can cause severe skin damage.

Never allow any part of the body to come in contact with the spray.

2. It is recommended that the tool always be used via a residual current device with a rated

residual current of 30mA or less.

3. Do not use guns for spraying ammable materials.

4. Do not clean guns with ammable solvents.

5. WARNING! Be aware of any hazard presented by the material being sprayed

and consult the markings on the container or the informaon supplied by the

manufacturer of the material to be sprayed.

6. Do not spray any material where the hazard is not known.

7. Use appropriate personal protecve equipment, such as dust mask, protecve clothing.

8. Do not clean guns with ammable solvents.

6. IMPORTANT INFORMATION – PRODUCT CARE

Care MUST be taken to ensure both the safety and life of the product is maintained. Ensure you

have read all of the safety notes in the previous pages before using the 500W Paint Sprayer+

Spray Shelter in Carry Bag.

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7. ASSEMBLY

NOTE: Before using the tool, read the instrucon

book carefully.

PREPARATION

To obtain the best results, it is important that you prepare

the paint to be sprayed and thin the paint to the correct

viscosity. Before operang, always ensure that the paints to

be sprayed are free from dust, dirt and grease. The paint or

uid to be sprayed should be thoroughly mixed and free from

lumps or other parcles. Many substances can be sprayed

with your spray gun, but always check the manufacturer’s

recommendaons before purchasing your paint.

7.1 Viscosity measurement

Most paints are supplied ready for brush applicaon and

will need to be thinned before they are suitable to be

sprayed. Follow the manufacturer’s advice on thinning

the paint when used with a spray gun. The viscosity cup

(11) will help you to determine the correct viscosity of

paint to be used.

To determine the correct viscosity (See Fig. 1)

1) Sr the paint well before starng to measure.

2) Fill the viscosity cup (11) to the brim with paint.

3) Measure the me in seconds of the liquid dripping

from the cup into the can unl the cup is empty. The

measured me is called run-DIN-seconds (DIN-s).

WARNING! Dilute the paint before use. Get the

informaon of diluon and viscosity of the paint

from the store that sold the paint.

WARNING! This viscosity cup is only used for

measuring paint viscosity. It is not a funnel, paint

storage or paint transporter.

WARNING! When spraying paint, use the

recommended viscosity. Spray the paint slowly and

evenly. Spraying too fast or too large ow may result in

paint dropped or spilt.

Fig.1

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The table below shows recommended run-DIN-seconds

diluons for dierent types of liquids.

NOTE:

• This tool is suitable for solvent-based and water-

based paints, nishes, primers, two-component

paints, varnishes, automove topcoats, stains and

wood preservaves.

• It is not suitable for alkali, acidic paints and the

paints of which ash point is under 21OC.

Solvent-based paints.............................................15-50

Primers..................................................................25-50

Pickling .............................................. no need to dilute

2 Component paints ........................................... 20-50

Varnishes ............................................................. 15-40

Waterborne paints ...............................................20-40

Automove topcoats .......................................... 20-40

Wood preservaves .......................... no need to dilute

If the paint takes longer than the recommended me to

empty, then further thinning is required. Mix in a small

quanty of the appropriate thinner and use the viscosity

test unl the correct thickness is achieved.

7.2 Assembling the paint container (5)

1) Remove the paint container (5) by unscrewing it in

clockwise direcon from the spray gun.

2) Fill the paint container (5) with paint of the correct

viscosity.

3) Adjust the sucon pipe (10) direcon correctly

according to dierent operang condions to deplete

the material in the paint container (5) as much as

possible. Details refer to 7.3.

4) Fill the paint container (5) with prepared paint. Do not

overll. The maximum capacity is 900ml.

5) Assemble the paint container (5) back to the paint

sprayer by screwing it ghtly in an an-clockwise

direcon.

Fig.2-1

Fig.2-2

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7.3 Spraying with a lng angle:

Note: Don’t lt too much.

Spraying in a downward direcon

- turn the sucon pipe (10) forwards. (See Fig. 2-1)

Spraying in an upward direcon

- turn the sucon pipe (10) backwards. (See Fig. 2-2)

7.4 To Set up the spray shelter (13)

7.4.1 Layout & Posioning of Spray shelter cloth (13-2).

Select a dry, level site and clear the ground of any sharp

objects. Remove the spray shelter (13) from its carry bag

(13-1). Unroll and unfold the spray shelter cloth (13-2)

and lay it on the ground. Layout and posion the spray

shelter cloth (13-2) with door facing desired direcon.

(See Fig. 3-1)

NOTE: It is important to unfold both sleeves in the middle

part of the spray shelter cloth (13-2). (See Fig. 3-2)

7.4.2 Connect and insert the two long poles (13-5) into

the sleeves

Interconnect the individual connecng pole secons of

the connecng pole (13-5) into one long pole. Repeat for

the other connecng pole. (See Fig. 3-3, 3-4)

Insert one of the connecng poles (13-5) into a sleeve

(See Fig. 3-5). Repeat with the other connecng pole (13-

5) on the opposite side. One pole runs from le front to

right front. And the other pole runs from the le rear to

right rear (See Fig. 3-6).

There are two cross points (See Fig 3-7)

Fig. 3-1

Fig. 3-2

Fig. 3-3

Fig. 3-4

Fig. 3-5

Fig. 3-6

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7.4.3 Fix the spray shelter (13) on the ground.

Insert the end of connecng pole (13-5) into the middle

hole on corner of the spray shelter cloth (13-2). And

then insert the peg (13-7) through the side hole on the

corner of the spray shelter cloth (13-2). Feed the pole up,

bending it evenly along its length to create a arc. Press the

peg (13-7) into ground fully.(See Fig 3-8, 3-9). Repeat the

steps for the other end of the pole.

Repeat the steps for the other pole. Fix the spray shelter

(13) on the ground.

7.4.4 Aach the spray shelter cloth (13-2) on the two

long poles (13-5).

Aach all the clips along the long poles (13-5). (See Fig 3-10)

Tie up the cross points with the ropes on the spray shelter

cloth (13-2). (See Fig 3-11)

7.4.5 The spray shelter (13) is ready.

Aach the door by using the hook and loop system. The

spray shelter (13) is ready with closed door. (See Fig 3-12)

Hang the rolled door by using the two buckles. The spray

shelter (13) is ready with open door. (See Fig 3-13)

Fig. 3-8

Fig. 3-9

Fig. 3-11

Fig. 3-10

Fig. 3-13

Fig. 3-12

Fig. 3-7

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7.4.6 Wind ropes (13-6)

Tie one side of the wind rope (13-6) up to the spray

shelter, and x the other side on the ground.

Repeat the other side. (See Fig 3-14)

8. OPERATION

8.1 Unlock buon (1) (See Fig. 4)

You will need to remove the gun head for cleaning

or replacement. Depress the unlock buon (1) to

disassemble the gun head. Pull the gun head (14) away

from the sprayer body.

To re-assemble, just push the gun head to the motor

housing with sucient force.

8.2 Trigger switch(3) (See Fig. 5)

Plug in the power plug to the mains power socket and

turn the power on.

Squeeze the trigger switch (3) to start the sprayer.

Release pressure from the trigger switch (3) to stop the sprayer.

8.3 Selecng the spray paerns (See Fig. 6)

Unscrew the cap nut (9), and turn the air cap(8) to

desired posion to t the dierent operang condions.

Then re-ghten the cap nut (9).

Following gure (See Fig.6) shows the air cap (8) posion

with their corresponding spraying paerns:

A: Air cap is in horizontal posion = the spraying shape is

vercal: for vercal surface;

B: Air cap is in vercal posion = the spraying shape is

horizontal: for horizontal surface;

C: Air cap is in diagonal posion =the spraying shape is

circular: for corners, edges and others.

WARNING: Never turn the air cap(8) when trigger

switch (3) is depressed.

Fig. 5

Fig. 6

Fig. 3-14

Fig. 4

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8.4 Adjusng the rate of ow (See Fig. 7)

The spraying capacity can be adjusted by using the ow

rate adjusng knob (4). Adjust the adjusng knob(4) unl

the best spray paern is reached. Turn the adjusng

knob clockwise (+) to increase the ow rate and turn it

an-clockwise (-) to decrease the ow rate. A poor spray

paern will concentrate the paint in the centre of the

spray and give a blotchy nish. A good spray paern will

give even distribuon of paint throughout the paern.

8.5 Spraying techniques

To obtain the best results, keep your spray gun level and

parallel to the surface at all mes. Keep the nozzle(7)

5-15cm from the surface and spray evenly from side to

side or up and down, using smooth and even strokes (See

Fig. 8-1).

NOTE:

• Make sure that you have masked the areas that should

not be sprayed by a good quality masking tape.

• The intended area to be sprayed should be pretreated

to be smooth and clean, free from dust.

• Before operang, aim the spray gun at a piece of scrap

material and start spraying to nd the best paern and

ow rate.

Do not spray as shown in Fig. 8-2.

8.6 Using the spray shelter (See Fig. 9)

The supplied spray shelter helps to provide a protecve

spraying working environment.

NOTE:

•

Wear chemical protecon mask when working.

• Close the door of spray shelter when spray working.

Open the door of spray shelter aer spray working.

Fig. 8-1

Fig. 8-2

Fig. 9

5-15cm

Fig. 7

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9. MAINTENANCE AND CLEANING

Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.

If the supply cord is damaged, a special cord or assembly available from the manufacturer or its

service agent must replace it.

Always remember to disconnect the plug from the socket before cleaning the paint sprayer or paint container.

It is essential that the paint sprayer is cleaned thoroughly after every use. Failure to clean it will almost

certainly result in blockages and it may not operate when you next come to use it.

WARNING: Do not clean the parts by holding the machine in owing water. Never

clean the parts by submerging the machine in water or thinner.

The following acon must be taken aer every use:

1) Aer switching o the power to the sprayer at the mains power socket, and removing the

plug, depress the trigger switch (3) again to return the paint remaining in the paint sprayer

back to the paint container (5).

2) Remove the paint container (5) and pour the remaining liquid back into the can.

3) Clean the paint container (5) thoroughly using paint thinner.

4) Put some suitable thinner into the paint container (5) to be sprayed through the paint

sprayer unl only clean thinner comes out of the nozzle (7).

5) Detach the gun head (14), by pressing on the unlock buon (1), and pulling the gun head away

from the unit.Remove the paint container (5), the sucon tube (10) and the lter, and thoroughly

clean them with alcohol, vehicle or banana oil.

6) Loosen and remove the cap nut (9) by rotang in an an-

clockwise direcon, and then remove the air cap (8).

7) Clean the cap nut (9) and air cap (8) with alcohol, vehicle

or banana oil.

8) Use the Nozzle cleaning needle (12) to clear the nozzle (7) .

9) Reassemble the paint sprayer.

10) Clean the outside of the machine with a moist cloth.

9.1 Clean the lter (See Fig.10-1, 10-2):

Remove the lter cover by loosening the four screws an-

clockwise using a philips head screwdriver (not supplied).

Take the sponge lter out and clean it by water. Re-install the

dry and clean lter back to the tool.

WARNING: Do not use the sprayer without lter,

otherwise dirt may be sucked in the motor and

cause a failure.

Fig. 10-1

Fig. 10-2

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9.2 Clear the nozzle(7)/air cap(8) (See Fig. 10-3)

Clear the nozzle (7) / air cap (8) with solvents or water when

they are blocked with paint or the paint is accumulated on the

air cap. (See Fig. 10-3)

9.3 Clear and maintenance of spray shelter.

Clear the spray shelter with alcohol, vehicle or banana oil. It is not recommended to clean the

spray shelter frequently, it will corrode the spray shelter. Put it in a cool, venlated place to dry it.

Aer that, package the spray shelter into bag to storage it in a place free of dust. It is also

recommended to consult the paint shop for cleaning.

9.4 Storage and Transportaon

• When you nish working, clean the Paint Sprayer, making sure there is no liquid in the paint

container.

• Store the Paint Sprayer in a dry place.

• Store the Paint Sprayer away from direct sunlight.

• Store the Paint Sprayer away from children and pets.

10. WARRANTY

Your new DECO® STYLE 500W Paint Sprayer + Spray Shelter in Carry Bag will more than sasfy

your expectaons.

It has been manufactured under stringent DECO® STYLE Quality Standards to meet superior

performance criteria.

You will nd your new 500W Paint Sprayer + Spray Shelter in Carry Bag easy and safe to

operate, and, with proper care, it will give you many years of dependable service.

CAUTION. Carefully read through this enre instrucon manual before using your new DECO®

STYLE 500W Paint Sprayer + Spray Shelter in Carry Bag . Take special care to heed the

Cauons and Warnings.

Your DECO® STYLE 500W Paint Sprayer + Spray Shelter in Carry Bag has many features that

will make your job faster and easier. Safety, performance, and dependability have been given top

priority in the development of this 500W Paint Sprayer + Spray Shelter in Carry Bag, making it

easy to maintain and operate.

Use only DECO® STYLE replacement parts for your product. Non-conforming parts or

modicaons made to parts will void your warranty.

Fig. 10-3

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What your 3 year warranty means

Great care has gone into the manufacture of this product and it should therefore provide you with

years of good service when used properly.

In the event of product failure within its intended use over the course of as quickly as possible once

it has been brought to our aenon. In the unlikely event of such an occurrence, or if you require

any informaon about the product please contact us via our aer sales support services, details of

which can be found in this manual and on the product itself. Aer Sales Support TEL: 1300 889 028

Service Support

If you have any issues with the operaon of your product, please call us on 1300 889 028 for

advice, or email us at info.aldi@positecgroup.com

11.ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and

packaging should be sorted, taken to the local recycling centre and disposed of in an

environmentally safe way.

12.ACCESSORIES AND AFTER SALES PARTS

The following is available for purchase by vising hps://help.tools/ or calling our customer

service hotline on: 1300 889 028

Viscosity

cup/ ller

Gun head module (Press the

unlock button to change it)

Sponge lter

Cleaning

needle Spray shelter in carry bag 800ml paint container

AFTER SALES SUPPORT:

AUS

MODEL: PRG500J PRODUCT CODE: 10562 09/2019

info.aldi@positecgroup.com

1300 889 028

13. FAQ/TROUBLESHOOTING

Symptom Possible Cause Remedy

No spray

Nozzle clogged Clean the nozzle

Sucon pipe clogged Clean the sucon pipe

Flow rate set too low Turn the adjusng knob clockwise (+)

to increase the ow rate

Sucon pipe loosened Tighten the sucon pipe

Paint container not

ghtened Tighten the paint container

Paint is too thick Check the viscosity of the paint and

dilute.

Paint dripping from

nozzle

Nozzle loosened Tighten the nozzle

Worn nozzle Replace the nozzle

Paint accumulated on air

cap or nozzle

Clean the air cap or nozzle with

solvents or water.

Spraying too thick

Paint is too thick Check the viscosity of the paint and

dilute.

Flow rate set too high Turn the adjusng knob an-clockwise

(-) to decrease the ow rate

Low pressure in the paint

container Re-ghten the paint container

Irregular spraying

Not enough paint in the

paint container Add enough paint

Dirty lter Clean the lter or replace it.

Liquid dripping while

spraying Flow rate set too high Turn the adjusng knob an-clockwise

(-) to decrease the ow rate

For further inquiries or issues associated with your sprayer, call our Customer Service on

1300 889 028 or email us at info.aldi@positecgroup.com

AFTER SALES SUPPORT:

AUS

MODEL: PRG500J PRODUCT CODE: 10562 09/2019

info.aldi@positecgroup.com

1300 889 028

14. TECHNICAL SPECIFICATION

Voltage 220-240V~50Hz

Rated power 500W

Spraying pressure 0.1-0.2 Bar

Max viscosity 80 DIN-s

Paint container capacity 800ml

Max air volume ow 800ml/min

Product Dimension 290 x 120 x 290 mm

Weight 1.33kg

This 500W Spray gun complies with the following Standards:

Safety

IEC 60745-1

AS/NZS 60745.1

IEC 745-2-7

EMC

EN 55014-1

EN 55014-2

EN 61000-3-2

EN 61000-3-3

500W PAINT SPRAYER

+ SPRAY SHELTER IN CARRY BAG

Deco PRG500J Owner's manual

Brand: Deco

Model: PRG500J

Category: Power fine-spray systems

Type: Owner's manual

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Deco PRG500J Owner's manual

Deco PRG500J Owner's manual

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