Toro Electric Deck Lift Kit, Z Master 4000 Series Riding Mower Installation guide

Brand: Toro

Model: Electric Deck Lift Kit, Z Master 4000 Series Riding Mower

Category: Lawnmowers

Type: Installation guide

Toro Electric Deck Lift Kit, Z Master 4000 Series Riding Mower This newly purchased kit is designed to enhance your mowing experience by providing an electric deck lift for your Z Master 4000 Series Riding Mower. The electric deck lift allows you to effortlessly raise and lower the mower deck using the conveniently located switch on the motion control lever. This feature comes in handy when you need to adjust the cutting height or clear obstacles while mowing.

FormNo.3444-414RevA

ElectricDeckLiftKit

ZMaster

4000SeriesRidingMower

ModelNo.144-0390

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheleftsidepodandfuel-tank

cap.

Nopartsrequired

–

Removetheexistingleftmotion-control

lever.

Nopartsrequired

–

Removethedeck-liftspring.

Leftmotion-controllever

Installthenewleftmotion-controllever.

Outeractuatorbracket

Inneractuatorbracket1

Locknut(1/2inch)

Pivotpin1

Carriagebolt(5/16x2-3/4inches)

Carriagebolt(5/16x3/4inch)

Locknut(5/16inch)

Hex-headbolt(1/2x1-1/4inches)

Installtheactuatorbracketsandrear-lift

hardware.

Deckliftwireharness

Push-mountfastener

Relay2

Taptitescrew1

Routethewireharnessandinstallthe

relays.

Nopartsrequired

–

Installtheleftsidepodandfuel-tank

cap.

Nopartsrequired

–

Connectthewireharness.

Actuator1

Pinclip1

Flange-headbolt(1/2x2-1/4inches)

Locknut(1/2inch)

Installtheactuator.

Nopartsrequired

–

Removethetransportlock.

Nopartsrequired

–

Checkthemowerdeckheightofcutand

rake.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3444-414*

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Disengagetheblade-controlswitch.

3.Movethemotion-controlleversoutwardtothe

NEUTRAL-LOCKposition.

4.Engagetheparkingbrake.

5.Shutofftheengineandremovethekey.

6.Pushthedeck-liftpedalfullyforwardtolockthe

mowerdeckintheTRANSPORTposition(Figure

1).

g332768

Figure1

1.LOCKposition—the

mowerdecklocksinto

thetransportposition.

3.Pushonthedeck-liftpedal

usingyourfoottoraisethe

mowerdeck.

2.UNLOCKposition—the

mowerdeckdoesnotlock

intothetransportposition.

7.Supportthemowerdeckusing4x4blocksof

wood.

8.Removetheheight-of-cutpinfromthe

height-of-cutbracket(Figure2).

g332766

Figure2

1.Height-of-cutpin2.Height-of-cutbracket

9.Disconnectthenegativebatterycable.

RemovingtheLeftSidePod

andFuel-TankCap

NoPartsRequired

Procedure

1.Removethefuel-tankcapfromtheleftsidepod

(Figure3).

Retainthefuel-tankcapforlaterinstallation.

g345966

Figure3

2.Removethe4shoulderscrewssecuringtheleft

sidepodandremovetheleftsidepod(Figure4).

Retaintheleftsidepodand4shoulderscrews

forlaterinstallation.

g345968

Figure4

1.Shoulderscrew2.Leftsidepod

3.Installthefuel-tankcap(Figure3).

RemovingtheExistingLeft

Motion-ControlLever

NoPartsRequired

Procedure

Removethe2ange-headbolts(3/8x1inch)securing

theexistingleftmotion-controlleverandremovethe

leftmotion-controllever(Figure5).

Retainthe2ange-headbolts(3/8x1inch)forlater

installation.

g345967

Figure5

RemovingtheDeck-Lift

Spring

NoPartsRequired

Procedure

1.Removethespringboltsecuringthefrontofthe

deck-liftspring(Figure6).

2.Removetheshoulderboltandlocknut(1/2inch)

securingtherearofthedeck-liftspring(Figure

6).

3.Removethedeck-liftspring(Figure6).

g346041

Figure6

1.Springbolt3.Locknut(1/2inch)

2.Deck-liftspring

4.Shoulderbolt

InstallingtheNewLeft

Motion-ControlLever

Partsneededforthisprocedure:

Leftmotion-controllever

Procedure

1.Securethenewleftmotion-controlleverusing

thepreviouslyremoved2ange-headbolts(3/8

x1inch)asshowninFigure7.

g346042

Figure7

2.Routethewireharnessonthemotion-control

leverthroughtheholeintheleftcoverplate

(Figure8).

3.Securethewireharnesstothenotchintheleft

motion-controlplate(Figure8).

g346043

Figure8

1.Routetheharnessthrough

theopeningintheleft

coverplatehere.

2.Securethewireharness

tothenotchhere.

InstallingtheActuator

BracketsandRear-Lift

Hardware

Partsneededforthisprocedure:

Outeractuatorbracket

1Inneractuatorbracket

Locknut(1/2inch)

1Pivotpin

Carriagebolt(5/16x2-3/4inches)

Carriagebolt(5/16x3/4inch)

Locknut(5/16inch)

Hex-headbolt(1/2x1-1/4inches)

Procedure

1.Securethepivotpintothereardeck-liftarm

using1locknut(1/2inch)asshowninFigure9.

g346401

Figure9

1.Locknut(1/2inch)3.Reardeck-liftarm

2.Pivotpin

2.Looselysecuretheouteractuatorbracketto

theleftframetubeusing1hex-headbolt(1/2x

1-1/4inches)and1locknut(1/2inch)asshown

inFigure10.

g347376

Figure10

1.Leftframetube3.Locknut(1/2inch)

2.Outeractuatorbracket

4.Hex-headbolt(1/2x1-1/4

inches)

3.Looselysecuretheinneractuatorbrackettothe

outeractuatorbracketusing2carriagebolts

(5/16x3/4inch)and2locknuts(5/16inch)as

showninFigure11.

g347374

Figure11

1.Outeractuatorbracket

3.Inneractuatorbracket

2.Carriagebolt(5/16x3/4

inch)

4.Locknut(5/16inch)

4.Looselysecuretheinneractuatorbrackettothe

outeractuatorbracketusingthe2carriagebolts

(5/16x2-3/4inches)and2locknuts(5/16inch)

asshowninFigure12.

g347375

Figure12

1.Carriagebolt(5/16x2-3/4

inches)

3.Locknut(5/16inch)

2.Outeractuatorbracket

4.Inneractuatorbracket

5.Tightentheange-headbolt(1/2x1-1/4inches)

andlocknut(1/2inch).

6.Tightenthe4locknuts(5/16inch).

RoutingtheWireHarness

andInstallingtheRelays

Partsneededforthisprocedure:

Deckliftwireharness

Push-mountfastener

2Relay

1Taptitescrew

Procedure

1.Installthefrontpush-mountfastenerintothe

parking-brakeleverbracket(Figure13).

Note:Therearpush-mountfastenerisalready

installed.

g346518

Figure13

1.Push-mountfastener

2.Parking-brakelever

bracket

2.Routethewireharness(Figure14)alongthe

leftsideoftheframe,throughthepush-mount

fasteneryouinstalledinstep1.

g347394

Figure14

3.Installthesecondpush-mountfastenerintothe

rearfuel-tankbracket(Figure15).

g346520

Figure15

1.Push-mountfastener

4.Securethewireharnessneartherelaysusing

thetaptitescrew(Figure16).

g347395

Figure16

5.Installthe2relays(Figure17).

g347393

Figure17

InstalltheLeftSidePod

andFuel-TankCap

NoPartsRequired

Procedure

1.Removethefuel-tankcap(Figure3).

2.Securetheleftsidepodusingthepreviously

removed4shoulderscrews(Figure4).

3.Installthefuel-tankcap(Figure3).

ConnectingtheWire

Harness

NoPartsRequired

Procedure

1.Connectthekitwireharnesstothemachinewire

harnessconnectorlabeledCONN-DECKLIFT.

2.Connectthekitwireharnessconnectortothe

newleftmotion-controlleverconnector(Figure

18).

g347392

Figure18

1.Kitwireharnessconnector

2.Newleftmotion-control

leverconnector

3.Connectthekitwireharnesstotheactuator.

4.Pullthebootcoveroffthepositivebattery

terminal.

5.Removethenutfromthepositivebattery

terminalandinstallthekitwireharnesspositive

terminalringontothebolt(Figure19).

6.Securethepositiveterminalringusingthe

previouslyremovednut(Figure19).

7.Installthebootcoveroverthepositivebattery

terminal.

8.Removethenutfromthenegativebattery

terminalandinstallthekitwireharnessnegative

terminalringontothebolt(Figure19).

9.Securethenegativeterminalringusingthe

previouslyremovednut(Figure19).

g346611

Figure19

1.Positiveterminalbolt4.Kitwireharnessnegative

terminalring

2.Negativeterminalbolt

5.Positiveterminalnut

3.Negativeterminalnut6.Kitwireharnesspositive

terminalring

InstallingtheActuator

Partsneededforthisprocedure:

1Actuator

1Pinclip

Flange-headbolt(1/2x2-1/4inches)

Locknut(1/2inch)

Procedure

1.Securetheactuatortothereardeck-liftarm

usingthepinclip(Figure20).

g346588

Figure20

1.Actuator

3.Reardeck-liftarm

2.Pinclip

2.Rotatetheactuatorupwardandalignthe

actuatorwiththeholeintheouteractuator

bracket.

Iftheholesdonotalign,turnthemachineon,

andcarefullypressthedeck-liftswitchonthe

motion-controlleverupordownuntiltheholes

align.

3.Securetheactuatortotheouteractuatorbracket

using1ange-headbolt(1/2x2-1/4inches)and

1locknut(1/2inch)asshowninFigure21.

g346587

Figure21

1.Actuator

3.Locknut(1/2inch)

2.Flange-headbolt(1/2x

2-1/4inches)

4.Outeractuatorbracket

RemovingtheTransport

Lock

NoPartsRequired

Procedure

1.Pushthedeck-liftswitchupwarduntilyouhear

aratchetingsoundorclickingsoundfromthe

actuator.

2.Turnoffthemachine.

3.Removethebolt,washer,andtransportlock

(Figure22).

g346609

Figure22

1.Bolt3.Transportlock

2.Washer

CheckingtheMowerDeck

HeightofCutandRake

NoPartsRequired

Procedure

1.Placetheheight-of-cutpininthe102mm(4

inches)position.

2.Lowertheactuatorandlift-armassembliesuntil

theybottomoutontheheight-of-cutpinandyou

heararatchetingsoundorclickingsound.

3.Setthemowerdeckrakeasrequired.

Operation

AdjustingtheHeightofCut

ForMachineswithanElectric

DeckLift

1.Pushuponthedeck-liftswitch(Figure23).

g332765

Figure23

1.Pushuptoraisethedeck.2.Pushdowntolowerthe

deck.

2.Selectaholeintheheight-of-cutbracket

correspondingtotheheightofcutdesired,and

insertthepin(Figure24).

g332766

Figure24

1.Height-of-cutpin2.Height-of-cutbracket

3.Pushdownonthedeck-liftswitchtosetthe

heightofcut(Figure23).

Toro Electric Deck Lift Kit, Z Master 4000 Series Riding Mower Installation guide

Brand: Toro

Model: Electric Deck Lift Kit, Z Master 4000 Series Riding Mower

Category: Lawnmowers

Type: Installation guide

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Toro Electric Deck Lift Kit, Z Master 4000 Series Riding Mower Installation guide

Toro Electric Deck Lift Kit, Z Master 4000 Series Riding Mower Installation guide

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