KTM 890 Duke R 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual
OWNER'S MANUAL 2020
890 Duke R
Art. no. 3214108en
DEAR KTM CUSTOMER
*3214108en*
3214108en
02/2020
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 26) Dealer's stamp
Engine number ( p. 27)
Key number ( p. 27)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2020 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
890 Duke R EU (F9703T3)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION .................... 10
1.1 Symbols used .................................. 10
1.2 Formats used................................... 11
2 SAFETY ADVICE.......................................... 12
2.1 Use definition – intended use............ 12
2.2 Misuse............................................ 12
2.3 Safety advice................................... 12
2.4 Degrees of risk and symbols.............. 13
2.5 Tampering warning........................... 14
2.6 Safe operation ................................. 14
2.7 Protective clothing ........................... 15
2.8 Work rules....................................... 16
2.9 Environment.................................... 16
2.10 Owner's Manual ............................... 17
3 IMPORTANT NOTES.................................... 18
3.1 Manufacturer warranty, implied
warranty.......................................... 18
3.2 Fuel, auxiliary substances ................. 18
3.3 Spare parts, accessories ................... 18
3.4 Service ........................................... 19
3.5 Figures ........................................... 19
3.6 Customer service.............................. 19
4 VIEW OF VEHICLE ...................................... 22
4.1 View of vehicle, front left (example) ... 22
4.2 View of vehicle, rear right
(example)........................................ 24
5 SERIAL NUMBERS ..................................... 26
5.1 Vehicle identification number............ 26
5.2 Type label ....................................... 26
5.3 Key number..................................... 27
5.4 Engine number ................................ 27
5.5 Fork part number ............................. 28
5.6 Shock absorber article number .......... 28
5.7 Steering damper article number ........ 29
6 CONTROLS................................................. 30
6.1 Clutch lever..................................... 30
6.2 Hand brake lever.............................. 30
6.3 Throttle grip .................................... 31
6.4 Switches on the left side of the
handlebar........................................ 31
6.4.1 Combination switch...................... 31
6.4.2 Light switch ................................ 32
6.4.3 Cruise control system tip switch
(optional) .................................... 33
6.4.4 Menu buttons .............................. 36
TABLE OF CONTENTS
4
6.4.5 Turn signal switch........................ 37
6.4.6 Horn button ................................ 38
6.5 Switches on the right side of the
handlebar........................................ 38
6.5.1 Emergency OFF switch/electric
starter button .............................. 38
6.6 Ignition and steering lock.................. 39
6.7 Opening fuel tank filler cap............... 40
6.8 Closing the fuel tank filler cap........... 42
6.9 Seat lock......................................... 43
6.10 Tool set........................................... 43
6.11 Grab handle .................................... 44
6.12 Passenger foot pegs ......................... 45
6.13 Shift lever ....................................... 46
6.14 Foot brake lever ............................... 47
6.15 Side stand....................................... 47
7 COMBINATION INSTRUMENT ..................... 49
7.1 Combination instrument ................... 49
7.2 Activation and test ........................... 49
7.3 Day-Night mode............................... 51
7.4 Warnings......................................... 52
7.5 Indicator lamps................................ 54
7.6 Display ........................................... 58
7.7 TRACK Display (optional).................. 60
7.8 Heated grip (optional)....................... 61
7.9 Cruise control indicator (optional)...... 62
7.10 Fuel level display ............................. 62
7.11 Coolant temperature indicator ........... 63
7.12 Trip master...................................... 64
7.13 Time............................................... 65
7.14 ABS display..................................... 65
7.15 Shift warning light ........................... 66
7.16 Menu.............................................. 67
7.16.1 Favorites..................................... 67
7.16.2 Trip 1 ......................................... 68
7.16.3 Trip 2 ......................................... 69
7.16.4 General Info ................................ 70
7.16.5 Settings ...................................... 71
7.16.6 Bluetooth
®
(optional).................... 71
7.16.7 Distance ..................................... 72
7.16.8 Temperature................................ 73
7.16.9 Pressure ..................................... 74
7.16.10 Consumption............................... 75
7.16.11 Language .................................... 76
7.16.12 Clock/Date .................................. 76
7.16.13 DRL ........................................... 77
7.16.14 TPMS warning ............................. 79
7.16.15 Quick Selector 1.......................... 80
7.16.16 Quick Selector 2.......................... 81
7.16.17 Set Favorites ............................... 82
7.16.18 Heated Grips (optional) ................ 83
TABLE OF CONTENTS
5
7.16.19 Service ....................................... 84
7.16.20 Extra functions ............................ 84
7.16.21 Warnings..................................... 85
7.16.22 Ride Mode .................................. 86
7.16.23 Track (optional) ........................... 87
7.16.24 Anti‑wheelie mode (optional)......... 88
7.16.25 Launch control (optional).............. 89
7.16.26 Heated Grips (optional) ................ 89
7.16.27 MTC ........................................... 90
7.16.28 MTC + MSR (optional).................. 91
7.16.29 ABS Mode................................... 92
7.16.30 Quickshifter + (optional)............... 93
7.16.31 Shift Light .................................. 93
7.16.32 KTM MY RIDE (optional) .............. 94
7.16.33 Pairing (optional) ......................... 95
7.16.34 Audio player (optional) ................. 97
7.16.35 Telephony (optional) .................... 99
8 ERGONOMICS .......................................... 100
8.1 Handlebar position......................... 100
8.2 Adjusting the handlebar
position ..................................... 100
8.3 Adjusting the basic position of the
clutch lever ................................... 102
8.4 Adjusting the basic position of the
hand brake lever ............................ 103
8.5 Adjusting the response of the hand
brake lever .................................... 104
8.6 Adjusting the basic position of the
foot brake lever .......................... 105
8.7 Checking the basic position of the
shift lever...................................... 107
8.8 Adjusting the basic position of the
shift lever .................................. 108
9 PREPARING FOR USE............................... 110
9.1 Advice on preparing for first use ...... 110
9.2 Running in the engine .................... 112
9.3 Loading the vehicle........................ 112
10 RIDING INSTRUCTIONS............................ 115
10.1 Checks and maintenance measures
when preparing for use ................... 115
10.2 Starting the vehicle ........................ 116
10.3 Starting off.................................... 117
10.4 Launch‑Control (optional) ............... 118
10.5 Starting off with launch control
(optional) ...................................... 118
10.6 Quickshifter + (optional)................. 120
10.7 Shifting, riding .............................. 121
10.8 Engine traction torque
control (MSR)................................. 127
TABLE OF CONTENTS
6
10.9 Applying the brakes........................ 128
10.10 Stopping, parking........................... 130
10.11 Transporting.................................. 132
10.12 Refueling ...................................... 133
11 SERVICE SCHEDULE ................................ 136
11.1 Additional information.................... 136
11.2 Required work ............................... 136
11.3 Recommended work ....................... 139
12 TUNING THE CHASSIS ............................. 140
12.1 Fork/shock absorber ....................... 140
12.2 Adjusting the compression
damping of the fork........................ 140
12.3 Adjusting the rebound damping of
the fork......................................... 142
12.4 Compression damping of the shock
absorber........................................ 143
12.5 Adjusting the low-speed
compression damping of the shock
absorber........................................ 144
12.6 Adjusting the high-speed
compression damping of the shock
absorber........................................ 145
12.7 Adjusting the rebound damping of
the shock absorber......................... 147
12.8 Adjusting the spring preload of the
shock absorber ........................... 148
13 SERVICE WORK ON THE CHASSIS............. 150
13.1 Raising the motorcycle with the
rear lifting gear .............................. 150
13.2 Removing the rear of the
motorcycle from the lifting gear....... 150
13.3 Lifting the motorcycle with the
front lifting gear............................. 151
13.4 Taking the motorcycle off the front
lifting gear .................................... 153
13.5 Cleaning the dust boots of the fork
legs ........................................... 154
13.6 Removing the passenger seat .......... 156
13.7 Mounting the passenger seat........... 157
13.8 Removing the front rider's seat........ 158
13.9 Mounting the front rider's seat......... 159
13.10 Checking the chain for dirt.............. 160
13.11 Cleaning the chain ......................... 161
13.12 Checking the chain tension ............. 163
13.13 Adjusting the chain tension............. 165
13.14 Checking the chain, rear sprocket,
engine sprocket, and chain guide .... 167
TABLE OF CONTENTS
7
14 BRAKE SYSTEM ....................................... 171
14.1 Anti-lock braking system (ABS) ....... 171
14.2 Checking the brake discs ................ 173
14.3 Checking the front brake fluid
level ............................................. 174
14.4 Adding front brake fluid .............. 175
14.5 Checking the front brake linings ...... 178
14.6 Checking the free travel of the foot
brake lever .................................... 179
14.7 Checking the rear brake fluid
level ............................................. 180
14.8 Adding rear brake fluid ............... 181
14.9 Checking the rear brake linings ....... 183
15 WHEELS, TIRES ....................................... 185
15.1 Removing the front wheel ............ 185
15.2 Installing the front wheel ............ 187
15.3 Removing the rear wheel ............. 191
15.4 Installing the rear wheel .............. 194
15.5 Checking the rear hub damping
rubber pieces ............................. 197
15.6 Checking the tire condition ............. 199
15.7 Checking tire pressure .................... 201
15.8 Using tire repair spray .................... 203
16 ELECTRICAL SYSTEM ............................... 204
16.1 Daytime running light (DRL)............. 204
16.2 Removing the 12-V battery .......... 205
16.3 Installing the 12-V battery ........... 208
16.4 Charging the 12-V battery ........... 210
16.5 Changing the main fuse.................. 213
16.6 Changing the ABS fuses ................. 216
16.7 Changing the fuses of individual
power consumers ........................... 218
16.8 Loosening the headlight mask with
the headlight ................................. 220
16.9 Mounting the headlight mask with
the headlight ................................. 221
16.10 Removing the cover of the
headlight mask rack ....................... 222
16.11 Installing the cover of the headlight
mask rack ..................................... 224
16.12 Checking the headlight setting ........ 226
16.13 Adjusting the headlight range.......... 227
16.14 Diagnostics connector .................... 228
16.15 Front ACC1 and ACC2 .................... 228
16.16 ACC1 and ACC2 rear ...................... 229
17 COOLING SYSTEM .................................... 230
17.1 Cooling system .............................. 230
TABLE OF CONTENTS
8
17.2 Checking the antifreeze and
coolant level.................................. 231
17.3 Checking the coolant level in the
compensating tank......................... 233
17.4 Draining the coolant ................... 235
17.5 Filling/bleeding the cooling
system ...................................... 237
17.6 Changing the coolant...................... 239
18 TUNING THE ENGINE............................... 242
18.1 Ride Mode .................................... 242
18.2 Motorcycle traction
control (Cornering MTC).................. 243
18.3 Slip adjustment (optional)............... 244
18.4 Throttle response (optional)............. 244
19 SERVICE WORK ON THE ENGINE .............. 246
19.1 Checking the engine oil level........... 246
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 247
19.3 Adding engine oil........................... 251
19.4 Checking the free travel of the
clutch lever ................................... 253
19.5 Setting the free travel of the clutch
lever .......................................... 254
20 CLEANING, CARE ..................................... 255
20.1 Cleaning the motorcycle ................. 255
20.2 Checks and maintenance steps for
winter operation............................. 258
21 STORAGE................................................. 260
21.1 Storage ......................................... 260
21.2 Preparing for use after storage......... 262
22 TROUBLESHOOTING ................................ 263
23 TECHNICAL DATA..................................... 267
23.1 Engine.......................................... 267
23.2 Engine tightening torques ............... 269
23.3 Capacities ..................................... 275
23.3.1 Engine oil ................................. 275
23.3.2 Coolant..................................... 275
23.3.3 Fuel ......................................... 275
23.4 Chassis ......................................... 276
23.5 Electrical system............................ 277
23.6 Tires............................................. 278
23.7 Fork.............................................. 278
23.8 Shock absorber.............................. 279
23.9 Chassis tightening torques .............. 281
TABLE OF CONTENTS
9
24 DECLARATIONS OF CONFORMITY ............. 288
24.1 Declarations of conformity .............. 288
24.2 Country-specific declarations of
conformity..................................... 290
25 SUBSTANCES .......................................... 291
26 AUXILIARY SUBSTANCES ......................... 294
27 STANDARDS ............................................ 296
28 INDEX OF SPECIAL TERMS ....................... 297
29 LIST OF ABBREVIATIONS.......................... 298
30 LIST OF SYMBOLS.................................... 299
30.1 Red symbols.................................. 299
30.2 Yellow and orange symbols.............. 299
30.3 Green and blue symbols.................. 300
INDEX ............................................................. 301
1 MEANS OF REPRESENTATION
10
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
MEANS OF REPRESENTATION 1
11
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
2 SAFETY ADVICE
12
2.1 Use definition – intended use
The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race
courses.
This vehicle is not suitable for offroad use.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
SAFETY ADVICE 2
13
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
2 SAFETY ADVICE
14
2.5 Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing
thereof:
1 The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replace-
ment, of any device or element of design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any
person.
Among those acts presumed to constitute tampering are the acts listed below:
1 Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct
exhaust gases.
2 Removal or puncturing of parts of the intake system.
3 Lack of proper maintenance.
4 Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than
those specified by the manufacturer.
2.6 Safe operation
Danger
Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.
– Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
– Do not operate the vehicle if you are physically or mentally impaired.
SAFETY ADVICE 2
15
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.
– Always make sure there is sufficient ventilation when running the engine.
– Use effective exhaust extraction when starting or running the engine in an enclosed space.
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
– Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system
before the vehicle parts have cooled down.
– Let the vehicle parts cool down before you perform any work on the vehicle.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a
safe and environmentally compatible manner.
An appropriate driver's license is needed to drive the vehicle on public roads.
Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop.
Adhere to the information and warning labels on the vehicle.
2.7 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
– Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket
with protectors on all rides.
– Always wear protective clothing that is in good condition and meets the legal regulations.
2 SAFETY ADVICE
16
In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective
clothing.
2.8 Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models
with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered
using the number in parentheses. Example: bearing puller (15112017000)
During assembly, use new parts to replace parts which cannot be reused (e.g. self-locking screws and nuts,
expansion screws, seals, sealing rings, O-rings, pins, and lock washers).
In the case of certain screws, a screw adhesive (e.g. Loctite
®
) is required. Observe the manufacturer's instruc-
tions.
If thread locker (e.g., Precote
®
) has already been applied to a new part, do not apply any additional thread locker.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged
or worn parts.
After completing a repair or service work, check the operating safety of the vehicle.
2.9 Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the
future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental conscious-
ness, and respect the rights of others.
When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and
regulations of the respective country.
SAFETY ADVICE 2
17
Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no
legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad
to advise you.
2.10 Owner's Manual
It is important that you read this Owner's Manual carefully and completely before making your first trip. The Own-
er's Manual contains useful information and many tips on how to operate, handle, and service your motorcycle.
Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself
from injury.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.
If you would like to know more about the vehicle or have questions on the material you read, please contact an
authorized KTM dealer.
The Owner's Manual is an important component of the vehicle and must be handed over to the new owner if the
vehicle is sold.
The Owner's Manual is also available for download from your authorized KTM dealer and on the KTM website.
International KTM Website: http://www.ktm.com
3 IMPORTANT NOTES
18
3.1 Manufacturer warranty, implied warranty
The work prescribed in the service schedule must only be carried out in an authorized KTM workshop and con-
firmed in the KTM Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused
by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.
3.2 Fuel, auxiliary substances
Note
Environmental hazard Improper handling of fuel is a danger to the environment.
– Do not allow fuel to enter the groundwater, the soil, or the sewage system.
Use fuels and auxiliary substances in accordance with the Owner's Manual and specification.
3.3 Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by KTM
and have them installed by an authorized KTM workshop. KTM accepts no liability for other products and any
resulting damage or loss.
Certain spare parts and accessory products are specified in parentheses in the descriptions. Your authorized KTM
dealer will be glad to advise you.
The current KTM PowerParts for your vehicle can be found on the KTM website.
International KTM Website: http://www.ktm.com
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KTM 890 Duke R 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual

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